BELZONA REPAIRS HOLED CLARIFIER

KHIA ID: 1402
Industry: Chemical & Petrochemical (PETR)
Application: TCC-Tanks and Chemical Containment Areas (TCC)
Substrate: Carbon Steel
Customer Location: Chemical plant, New Jersey USA
Application Date: August 2008
Products:

Belzona® 1211 (E-Metal)

Belzona® 1121 (Super XL-Metal)

Belzona® 5811 (Immersion Grade)


Problem: Corrosion along the water line had resulted in a series of holes and thin areas around the entire circumference of the tank.
Photograph Descriptions
  1. Holes in tank wall 
  2. After grit blasting supports were bonded with Belzona® 1211
  3. Belzona® 1121 being applied to shell
  4. Exterior completed
Application Situation
Waste Water tank at a Chemical Plant
Application Method
Application was carried out in accordance with Belzona Know-How System Leaflet TCC-1. Angle iron was bonded with Belzona® 1211 to the tank to support fabricated steel bands during application. Belzona® 1121 was used in conjunction with self tapping screws to bond the band to the tank wall. The interior of the tank was coated with Belzona® 5811 and the exterior painted.
Belzona Facts
Alternative options included either replacing the entire tank or at least the top third. The Belzona option including coating the interior with Belzona® 5811 was 1/3 the cost of a new top and 1/10 the cost of a new tank.