BELZONA SAVES MONEY ON OIL-COOLER REPAIRS

KHIA ID: 1404
Industry: Power (POWR)
Application: HEX-Heat Exchangers (HEX)
Substrate: Carbon Steel
Customer Location: Nuclear Power Plant, Russia
Application Date: 2005
Products:

Belzona® 1111 (Super Metal)

Belzona® 1391 (Ceramic HT)


Problem: Due to the high temperature liquids, the sealing areas were eroded and corroded. Flanges, tubesheet and water box have been further damaged by corrosion.
Photograph Descriptions
  1. Corroded tube sheet before application
  2. First coat of Belzona® 1391
  3. Forming of sealed faces
  4. Rebuilding water box division bar with Belzona® 1111
Application Situation
Oil cooler operating at up to 120°C
Application Method
The application was carried out in accordance with Belzona Know-How System Leaflets HEX-1, -2 & -3.
Belzona Facts
The repaired equipment was inspected in 2009 and showed no signs of corrosion or erosion. The Belzona system allowed full sealing on the previously corroded seal faces. Cost of these repairs is minimal in comparison with new equipment that would cost 80.000 €. A Testimonial letter from customer is available.