BELZONA REPAIRS RBC SHAFT

KHIA ID: 759
Industry: Water / Wastewater (WATR)
Application: MPT-Mechanical Power Transmission (MPT)
Substrate: Steel
Customer Location: Waste Water Treatment Plant, Oklahoma USA
Application Date: December, 2005
Products:

Belzona® 1111 (Supermetal)


Problem: The bearing failed, damaging the shaft.
Photograph Descriptions
  1. Damaged shaft
  2. Shaft prepared and ready for Belzona
  3. After curing former removed and extrusions filed down
  4. The RBC is reseated and back in service
Application Situation
RBC (Rotating Biological Contactor) shaft.
Application Method
Application carried out in accordance with Belzona Know-How System Leaflet MPT-2.
Belzona Facts
Alternative repair would be to dry the RBC out over a 3 week period, remove all the media, then call in a machinist to repair the shaft before reinstalling the RBC and media. Very time consuming and expensive. The repair was done using about $150 worth of Belzona in one day. Application was well over two years old when checkled in March, 2008. Four other RBC shafts have been repaired in this plant in the same way since then.