Abrasion protection for sludge screw conveyor

KHIA ID: 8844
Industry: Water / Wastewater (WATR)
Application: SHM-Solids Handling Machinery (SHM)
Substrate: Carbon Steel
Customer Location: Glasgow, Scotland
Application Date: June 2022
Products:

Belzona 1812 (Ceramic Carbide FP)


Problem: The bare steel had a short life expectancy in service. The sludge being transported by this screw was not only highly abrasive but also corrosive - these corrosive conditions would shorten the life of many abrasion resistant metal overlays.
Photograph Descriptions

1 - Screw conveyor before

2 - Screw during application

3 - Belzona 1812 close up

4 - Belzona 1812 close up

Application Situation
A screw conveyor transporting waste sludge was suffering from abrasion & corrosion in service. A new screw conveyor was fabricated - heavy abrasion & corrosion resistance were required to extend its service life.
Application Method
The screw conveyor was first grit blasted to SA 2.5 cleanliness & 75 microns profile. The Belzona 1812 (Ceramic Carbide FP) was then built up on the drive flights & the shaft body.
This was applied in accordance with Belzona system leaflet SHM-14.
Belzona Facts
By lining these screw conveyors with Belzona 1812 the life of the screw conveyor is greatly extended.