KHIA headerKnow-How in Action

VOL XIX, NO 44

Belzona® Roller Repair

 
 

Industry:

General Industry (GIND)

 
 

Application:

Tanks and Chemical Containment Areas (TCC)

 
 

Customer Location:

Cement manufacturer in Egypt

 
 

Application Date:

June 2003

 
 

Application Situation:

The roller in a vertical mill at a large cement factory.

 
 

Problem:

Excessive wear under the steel tile of the roller due to failure of steel tile during operation.

 
 

Products:

Belzona® 1111 (Super Metal)

 

Substrate:

Cast Iron

 
 

Application Method:

Application was carried out in accordance with Belzona Know-How System Leaflet TCC-13.

 
 

Belzona Facts:

Belzona was used to perfectly repair the roller in place, returning the worn out surface to its original dimensions with minimum down time and cost. Alternatives would be hard to apply due to the huge size of the roller and would have required significantly more money and time. This application is still in service and has become a standard repair procedure on similar equipment.

 
 

Photographs Description

  1. General view of the roller
  2. The wear under the steel tile of the roller
  3. Forming the worn out area using the steel tile
  4. Application complete
 
Case study pic one

 

 
 Case study pic two

 

 
 Case study pic three

 

 
 Case study pic four

 

 
 
For more information about Belzona visit: www.belzona.com