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Belzona® In-Situ Tank Repair



General Industry (GIND)



Tanks and Chemical Containment Areas (TCC)


Customer Location:

Automobile component manufacturer, UK


Application Date:

December 2006


Application Situation:

Paint booth process water tank



Corrosion and leaking tank. To replace tank with new was costly and would result in production downtime of 7-10 working days.



Belzona® 1111 (Super Metal)
Belzona® 5811 (Immersion Grade)


Mild steel


Application Method:

Application was carried out in accordance with Belzona Know-How System Leaflets TCC-1 & -3. doubler plates were bonded over perforated steelwork before applying corrosion resistant coating.


Belzona Facts:

The alternative method of replacing tanks with new was 3 times as expensive, and turnaround would have been 7-10 working days. Belzona method was complete within 24 hours with no interuption to production.


Photographs Description

  1. Tank cleaned and shot blasted
  2. Vacuum column prior to plate being bonded
  3. Remedial work/plates bonded in place
  4. Tank complete after 2 coats of Belzona® 5811
Case study pic one


 Case study pic two


 Case study pic three


 Case study pic four


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