BELZONA REPAIRS EBONITE LINING IN PROCESS VESSEL

KHIA ID: 3414
Industry: Chemical & Petrochemical (PETR)
Application: TCC-Tanks and Chemical Containment Areas (TCC)
Substrate: Ebonite and steel
Customer Location: International chemical company, Spain
Application Date: April 2012
Products:

Belzona® 4301 (Magma CR1 Hi-Build)


Problem: The internal ebonite lining was damaged around the vessel support areas where the ebonite had disbonded leaving the steel exposed.
Photograph Descriptions
  1. Ebonite lining damaged around support areas
  2. Surface preparation completed
  3. Belzona® 4301 being applied on the internal supports areas
  4. Completed application 
Application Situation
Ebonite lined process vessel operating with 10-35% Hydrochloric acid.
Application Method
The application was carried out in accordance with Belzona Know-How System Leaflet TCC-3. The surface was prepared removing the previous mastic products. Then, the ebonite was roughened using a grinder and the whole application area was grit blasted to ensure a minimum 75 micron surface profile on the exposed steel before rebuilding all damaged areas with the Belzona® 4301.
Belzona Facts
This application was carried out in-situ, repairing the ebonite lining without the requirement of a vulcanization process, and minimising downtime and disruptions to the client facilities and operations.