BELZONA TAKES THE HEAT IN EXCHANGERS
Industry: Chemical & Petrochemical (PETR)
Application: HEX-Heat Exchangers (HEX)
Substrate: Carbon Steel
Customer Location: Petrochemical Plant, Teesside, UK
Application Date: 2016
Products:
Belzona 1511 (Super HT-Metal)
Belzona 1593
Problem: The brine heat exchangers operate at up to 138°C and are prone to rapid corrosion. The water box, separator channels and tube face had all suffered extreme corrosion and the separator plate was being bypassed.
Photograph Descriptions
- Condition 1 year after previous coating was applied.
- Damage and failure close up.
- Tube face separator channels rebuilt.
- Protected heat exchanger being reassembled.
Application Situation
Brine Heat Exchanger
Application Method
Application was carried out in accordance with Belzona Know-How System Leaflets HEX-1, HEX-2 and HEX-3.
Belzona Facts
The customer had tried several materials previously on these heat exchangers and because of the severely corrosive and elevated temperature service conditions, none had lasted more than a year or two. Belzona 1593 is designed for permanent immersion conditions up to 160°C and so it was the ideal coating to protect all parts of this asset.