HIGH CHROME PUMP RESTORED WITH BELZONA
Industry: Water / Wastewater (WATR)
Application: CEP-Centrifugal Pumps (CEP)
Substrate: High Chrome
Customer Location: Huelva - Spain
Application Date: September 2018
Products:
Belzona 2911 (Elastomer QD Conditioner)
Belzona 2111 (D&A High Build Elastomer)
Problem: Despite the high hardness of the pump casing material, the high volume of solids in the process fluid has caused entrainment erosion.
Photograph Descriptions
1. General view of equipment
2. Eroded internal casing
3. Belzona 2911 (Elastomer QD Conditioner) applied
4. Completed application
Application Situation
A waste water pump made from a High Chrome Alloy material is used to carry water with a high concentration of suspended solids.
Application Method
The surface was cleaned with water and detergent to remove residues and impurities. A non-ferrous, angular grit was used to grit blast the surface to a near white metal finish, and to achieve a rough profile. Belzona 2911 (Elastomer QD Conditioner) was applies to the surface and allowed to become touch dry. During the overcoating window, Belzona 2111 (D&A) High Build Elastomer) was applied. The application was carried out in accordance with a modified version of Belzona System Leaflet CEP-03.
Belzona Facts
Belzona 2111 (D&A High Build Elastomer) was selected to form a protective barrier for the internal surface from the effects of erosion. The high build nature of the material meant a thick layer could be applied to the surface for extended service life, reducing future maintenance requirements. The Belzona solution was a fraction of the cost of replacement.