Belzona SuperWrap II Applied on a 58" Flare Line at a Petrochemical Plant in Saudi Arabia

KHIA ID: 10072
Industry: Chemical & Petrochemical (PETR)
Application: VPF-Valves, Pipes and Fittings (VPF)
Substrate: Carbon steel
Customer Location: Rabigh, Saudi Arabia
Application Date: November 2025
Products: Belzona 1983 (SuperWrap II),Belzona SuperWrap II
Problem: The 58" flare line had experienced significant wall-thickness loss, posing a serious risk to its structural integrity.

A 58" flare line in a petrochemical plant had suffered significant wall-thickness loss, compromising its structural integrity.

General overview of the flare line structure.

Application of the Belzona SuperWrap II system in progress.

Completed application of Belzona SuperWrap II on the flare line.

Application Situation
The 58" flare line had suffered significant wall-thickness loss, posing a risk to its structural integrity. To restore and reinforce the system, Belzona SuperWrap II was applied, providing a durable, long-term solution.
Application Method
Using Belzona 1983 (SuperWrap II) resin with Belzona 9381 carbon fiber reinforcement sheets, the repair restored the flare line’s integrity and ensured a durable, long-term solution.
Belzona Facts
Using Belzona 1983 (SuperWrap II) resin in combination with Belzona 9381 carbon fiber reinforcement sheets, the repair successfully restored the flare line’s integrity and provided a durable, long-term solution. This innovative application not only extended the service life of the flare line but also enabled the refinery to achieve significant cost savings and avoid an unplanned shutdown.
View PDF
Download PDF