BELZONA ELASTOMER REPAIRS DAMAGED RUBBER LINING OF SEAWATER LINE FILTER

KHIA ID: 9483
Industry: Chemical & Petrochemical (PETR)
Application: VPF-Valves, Pipes and Fittings (VPF)
Substrate: Stainless-steel
Customer Location: MESAEED, QATAR
Application Date: July 2024
Products: Belzona 2211 (MP Hi-Build Elastomer),Belzona 2921 (Elastomer GP Conditioner)

Problem: Damaged existing rubber lining, the metal shell was punctured due to liquid medium contact to metal which create pinholes on the nozzle welding joint.

After surface preparation AND DURING SALT CONTAMINATION TEST

COMPLETED SURFACE CONDITIONER APPLICATION.

COMPLETED FLANGE FACE FORMING USING FLANGE FACE FORMER.

RUBEER LIGNING REPAIR COMPLETED

Application Situation
The rubber lining was detached starting from inner surface of the pipe up to the connected nozzle flange face. The nozzle size is 6 inches, a metal former was fabricated to maintain the required 5mm thickness inside the nozzle surface.
Flange Face Forming is required on the worn out rubber lining of the flange face.
Application Method
The application was done using a stiff bristle brush, provided plastic applicator, fabricated flange face former and a fabricated metal using Belzona 2921 as the surface conditioner and Belzona 2211 as the rebuilding material.
The application was done in accordance with Belzona System Leaflet VPF-03 and VPF-17
Belzona Facts
Belzona 2211 Elastomeric high build compound designed for tough but flexible multi purpose repair.