Broken Cast Aluminum Motor Cover Repair

KHIA ID: 9023
Industry: Marine (MRNE)
Application: ENC-Engines and Casings (ENC)
Substrate: Aluminum
Customer Location: Seattle Washington
Application Date: March 2023
Products: Belzona 7311

Problem: Part of the cast aluminum motor cover was broken off. Welding, replacement and cold bonding were the options.

Broken Piece

Applying 7311 to Cover

Applying 7311 to Broken Piece

Completed Application

Application Situation
Using Belzona 7311 provided the customer with an alternative to welding. The amount of testing data gave the assurance to the customer that the product was the ideal solution for bonding.
Application Method
Mating surfaces were roughened and de-greased. 7311 was brushed into the substrate using a stiff bristled acid brush. Material was built up then broken piece was set in place and clamped during the curing process.
Belzona Facts
Welding cast aluminum requires expertise and can weaken the surrounding area. There was a long lead time for a replacement cover which was not acceptable to the customer. Belzona 7311 was selected for it's optimal adhesion properties.