Extending life of Cement ball mill using Belzona products

KHIA ID: 9299

Industry: Cement (CMNT)
Application: SHM-Solids Handling Machinery (SHM)
Substrate: Carbon steel

Customer Location: Egyptt
Application Date: August 2012

Products: Belzona 1111 (Super Metal)

Problem: A cement ball mill was subjected to abrasions caused by the entrapment of cement particles under the mill tiles.

Damaged ball mill surface

Applying Belzona 1111

Aligning the tiles to be used as a mould

Application Complete

Application Situation

Using conventional welding will consume a lot of time and will need machining: a slow process that stops production for a long time.
The Belzona solution is much easier, faster and needs no machining as we use the tile itself as a mould to restore the worn surfaces

Application Method

- The Tiles are removed from the surface of the ball mill
- The surface below is roughened to ensure maximum adhesion and then cleaned with a non-residual cleaner.
- The tile is then brushed with Belzona 9411 release agent
- Belzona 1111 is applied to the surface below the tile and the tile is aligned and left to cure accordingly

Belzona Facts

By utilizing Belzona 111, we offer a much easier and faster solution to the client.
There is no need for machining as we use the tile itself as a mould to restore the worn surface.

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