Steel panel tanks suffering from corrosion

KHIA ID: 9799
Industry: Water / Wastewater (WATR)
Application: TCC-Tanks and Chemical Containment Areas (TCC)
Substrate: Other
Customer Location: Warrington
Application Date: April 2025
Products: Belzona 1111 (Super Metal),Belzona 3131 (WG Membrane)

Problem: A wastewater site with typical glass-infused steel panel tanks were experiencing leaks due to internal chemical attack and environmental exposure, resulting in localised through-wall defects and seam failures.

Through wall defects from internal chemical attack and environmental exposure

Surface area cleaned and prepared to minimum surface profile

Composite plate bonded with Belzona 1111

For added protection, all affected areas were then coated with Belzona 3131

Application Situation
Due to service restraints, internal access wasn’t granted and all works had to be completed externally while remaining in service. Several of the tanks were repaired whilst remaining in service
Application Method
To restore integrity, all identified areas were thoroughly cleaned and prepared before cold bonding Belzona SuperWrap II composite plates to all defects using Belzona 1111.

Belzona 1111 was also applied to areas of concern along the seam lines to bring back to their original profile.

For added protection, all affected areas were then coated with Belzona 3131, restoring performance and extending service life.
Belzona Facts
The storage tanks were effectively repaired whilst remaining in service, saving time and money on expensive shut down procedures