BELZONA REBUILD OF PUMP SPIDER BEARING

KHIA ID: 88
Industry: Oil & Gas (OILG)
Application: CEP-Centrifugal Pumps (CEP)
Substrate: Ni Resist Cast Steel
Customer Location: Offshore Oil exploration company
Application Date: July 1997
Products:

Belzona® 1111 (Super Metal)


Problem: Corrosion and distortion was preventing correct sealing.
Photograph Descriptions
  1. One of the spider bearings ready to be worked on  
  2. A bearing being machined 
  3. The completed bearings
Application Situation
15 Spider bearings from a fire pump
Application Method
The application was carried out using a modified version of Belzona Know-How leaflet CEP-2. The damaged areas were cut back, rebuilt with Belzona® 1111 and machined back to tolerance.
Belzona Facts
Attempted weld repairs had only caused further damage and replacements would take 6 months to deliver at a cost of £40,000. More importantly if another fire pump became inoperative the rig would be shut down at £100,000 per day losses. The Belzona application cost £1,400 and all the spiders were available for re-assembly in less than 1 week.