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40 KHIAs found
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Belzona Repairs and Protects Centrifugal Pump
Date Created: 5/6/2020
Industry: Sugar (SUGR) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 Super Metal and Belzona 5821 Problem : Feed water at max. 45 deg C was pumped through these pumps for the sugar processing plant. Due to design fault, there was lot of turbulence at dischar... |
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BELZONA REPAIRS A RUBBER IMPELLER AT A SUGAR MILL
Date Created: 9/27/2014
Industry: Sugar (SUGR) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 (D&A Hi-Build Elastomer) Belzona 2131 (D&A Fluid Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9111 (Cleaner/Degreaser) Belzona 9341 (Reinforcement Tape) Problem : After years of use, impeller had cuts and holes that had to be repaired or impeller be replaced. The mill did not want to buy a new one if the impelle... |
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BELZONA REMEDIATES A DOCK AT A SUGAR REFINERY
Date Created: 9/27/2014
Industry: Sugar (SUGR) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma Quartz) Belzona 4911 (Magma TX Conditioner) Belzona 9111 (Cleaner/Degreaser) Problem : Abuse from the metal tractor wheels combined with sugar and water causing concrete to be eroded. The dock was becoming unsafe for equipment and pedest... |
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Belzona protects cooling tower basins for a sugar refinery
Date Created: 9/25/2018
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Belzona 5811 (Immersion Grade) Problem : After an audit, the company was asked to check that their cooling basins were in good shape. They realised that a few of them needed to be fixed. The ... |
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Belzona Repairs a Live Water Leak on a Refrigerant Suction Pump
Date Created: 6/29/2022
Industry: Sugar (SUGR) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Belzona 9611 (ES-Metal) Belzona 5811 (Immersion Grade) Problem : The pipeline connected to a suction pump on a closed circuit refrigeration system had suffered from bi-metallic corrosion (A.K.A galvanic corrosion) d... |
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Belzona Repairs two Hydrocyclones within a Sugar Refinery using Alumina Tiles.
Date Created: 4/18/2023
Industry: Sugar (SUGR) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391 (Ceramic HT), Belzona 1814, Belzona 9811 Problem : Two hydrocyclones were subjected to strong abrasion combined with a chemical attack (Milk of Lime; [Ca(OH)2]). After 6-years of operation, a refurbish... |
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Belzona Protects Operators in a Sugar Refinery using Belzona 5871
Date Created: 11/18/2020
Industry: Sugar (SUGR) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5871 Belzona 9111 Problem : Operator safety was a major concern for the asset owners, when their operators are having to manually operate the purge valves due to the pipework tra... |
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Belzona Rebuilds & Protects Beet Washers
Date Created: 1/27/2022
Industry: Sugar (SUGR) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal), Belzona 1812 (Ceramic Carbide FP), Belzona 1321 (Ceramic S-Metal) Problem : Due to the demanding nature of the sugar beet washers operation - humidity, abrasion and erosion - leading to accelerated rates of corrosion and wear ... |
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Belzona Unclogs Fouled Scrubber
Date Created: 11/28/2007
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1811 (Ceramic Carbide) Belzona® 1391 (Ceramic HT) Problem : Carbon steel vessel walls had become rough due to corrosion. Roughened walls then trapped sand and ash which lead to rapid fouling four to eight feet ... |
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600 M2 FLAT ROOF WATERPROOFED WITH BELZONA
Date Created: 5/24/2012
Industry: Sugar (SUGR) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona® 3111 (Flexible Membrane) Problem : Melt water had regularly leaked through the roof into the hall below as a result of the snow-prone winters in this region. |
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BELZONA RESTORES PUMP FROM SUGAR MILL
Date Created: 3/2/2010
Industry: Sugar (SUGR) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT) Problem : Customer looking to repair badly eroded back plate & volute and to coat new Impeller |
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Belzona Refurbishes a heat exchanger in the Sugar Industry
Date Created: 9/14/2022
Industry: Sugar (SUGR) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1511 (Super HT Metal) Belzona 1391S Problem : The head plate of the heat exchanger was very badly corroded and wad already showing in part considerable loss of wall thickness. |
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Belzona Pump repair in a Sugar Factory
Date Created: 9/21/2020
Industry: Sugar (SUGR) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 9111 (Degreaser) Belzona 1111 (Super-Metal) Belzona 1391T Belzona 5811 (Immersion Grade) Problem : The long running time and high loads resulted in wear damage and corrosion on the housing. The flanges on the housing were washed out by installing th... |
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Belzona 1111 & Belzona 4311 reconstructs and protects chemical pump
Date Created: 11/25/2019
Industry: Sugar (SUGR) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super-Metal) Belzona 9111 (Degreaser) Belzona 4311 (Magma CR1) Belzona Flange Face Forming Kit. Problem : The chemicals attacked or completely destroyed the flange surfaces and parts of the housing. |
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Cooling Tower protected thanks to Belzona
Date Created: 7/11/2018
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma Quartz) Belzona 5811 (Immersion Grade) Problem : General corrosion of the concrete basin |
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Belzona puts Screw Conveyor Back in action
Date Created: 7/13/2018
Industry: Sugar (SUGR) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1331 Problem : Erosion/corrosion caused pitting damage on the screw conveyor surface. Damage due to the beets as well as rocks and gravels. |
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Belzona prevails after several campaigns of protection for this Auger screw
Date Created: 7/16/2018
Industry: Sugar (SUGR) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Wear due to continuous abrasion of the sugar beets as well as gravels, rocks and sand |
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BELZONA STOPS LEAKS IN HOT WATER TANK
Date Created: 10/17/2011
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT Metal) Problem : 25 m diameter and 50 m high hot water tank. After initial inspection of the newly built tank, the welds connecting tank bottom steel plates were leaki... |
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BELZONA PROTECTS SUGAR MILL DIFFUSER FROM ABRASION DAMAGE
Date Created: 4/12/2017
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1381 Problem : Sugar diffusers are notoriously difficult to protect because they offer limited access. However, they are highly susceptible to abrasion, accelerated ... |
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BOSCH CHAINLESS DIFFUSER COATED WITH BELZONA
Date Created: 8/4/2015
Industry: Sugar (SUGR) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391 (Ceramic HT) Belzona 5891 (HT Immersion Grade) Problem : The problem with raw sugar cane as it gets processed in the diffuser is three fold: 1) abrasion from the raw crushed cane fibres, 2) there are traces... |
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BELZONA KEEPS BEET SLICER RUNNING
Industry: Sugar (SUGR)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1111 (Super Metal) Problem : Bearing failure damaged beet slicer shaft |
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BELZONA POSITIVE GRIP SYSTEM APPLIED TO DRIVE ROLLER
Industry: Sugar (SUGR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 1321 (Ceramic S-Metal) Belzona® 9211 (Supergrip Aggregate) Problem : Poor traction on the roller caused the belt to slip. |
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BELZONA REFURBISHES RAW JUICE HEATER
Industry: Sugar (SUGR)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona® 1311 (Ceramic R- Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Erosion/corrosion of around tubes on tube sheet surface. Operation of heater proved ineffective and presented a safety hazard. |
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BELZONA TACKLES PROBLEM WITH MUD FILTER
Industry: Sugar (SUGR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1311 (Ceramic R- Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Corrosion on the faceplate of the rotary valve. |
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BELZONA REPAIRS VACUUM PUMP ROTOR
Industry: Sugar (SUGR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1341 (Supermetalglide) Problem : Cavitation damage was the principal problem on this rotor. |
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BELZONA REFURBISHES RUBBER-LINED PUMP
Industry: Sugar (SUGR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 2111 (D&A Hi-Build Elastomer) Problem : Pump casing and impeller suffer from erosion/corrosion due to the abrasive nature of the ash slurry. |
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BELZONA LINES HOPPER IN LIME PRODUCTION UNIT
Industry: Sugar (SUGR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 2121 (D&A Hi-Coat Elastomer) Belzona® 2911 (QD Conditioner) Problem : Unloading of solids, (composed mainly of coke and calcium), generated intolerable noise. |
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BELZONA SOLVES PROBLEM WITH AGITATOR BLADES
Industry: Sugar (SUGR)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona® 1311 (Ceramic R- Metal) Belzona® 1321 (Ceramic S-Metal) Belzona® 2121 (D&A Hi-Coat Elastomer) Problem : Abrasive solids in settling tank caused erosion on the surface of the agitator blades. |
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BELZONA SOLVES FAN PROBLEM IN SUGAR INDUSTRY
Industry: Sugar (SUGR)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona® 1321 (Ceramic S-Metal) Belzona® 1811 (Ceramic Carbide) Problem : Exhaust boiler fan blades suffer from abrasion and wear due to fly ash |
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BELZONA PROVIDES SOLUTION TO WATER INJECTION PUMP
Industry: Sugar (SUGR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1311 (Ceramic R- Metal) Belzona® 1321 (Ceramic S-Metal) Problem : General erosion/corrosion on pump volute, wear ring seats and stuffing box |
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BELZONA® 1811 PROTECTS OUTPUT SCROLL
Industry: Sugar (SUGR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 1811 (Ceramic Carbide) Problem : Extensive abrasion, up to 7.5mm (30 mils), of the existing glass flake coating and the 25mm (1 inch) thick tubular shaft. |
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BELZONA® 1811 PROTECTS BEET FLUME WELD JOINTS
Industry: Sugar (SUGR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 1811 (Ceramic Carbide) Problem : Extensive abrasion and eventual failure of the weld seams connecting the steel plates that make up the flume. |
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BELZONA® 1391 PROTECTS BEET COSSETTE MINGLER
Industry: Sugar (SUGR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1391 Problem : Excessive corrosion and eventual failure of the existing glass flake protection system. |
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BELZONA® 1391 PROTECTS JUICE HEATER END COVER
Industry: Sugar (SUGR)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona® 1391 Problem : Extensive corrosion pitting. |
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BELZONA PROVIDES PROTECTION FOR VACUUM PUMP CONE
Industry: Sugar (SUGR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1341 (Supermetalglide) Problem : Erosion/corrosion damage can occur over the surface of a vacuum pump cone due to particle entrainment and chemical attack. |
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BELZONA ALL THAT ITS CRACKED UP TO BE
Industry: Sugar (SUGR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4111 Belzona® 4911 Problem : Raw sugar and ambient moisture createan erosiveenvironment over the concrete surface. Over time, the floor's surface spalls and creates safety hazards... |
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BELZONA PROVIDES NON-SKID PROTECTION FOR A SWEET PROBLEM
Industry: Sugar (SUGR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona® 4411 (Granogrip-yellow) Belzona® 9211 (Super Grip) Problem : Sugar juice and by-products on floor cause an extreme slip hazard. |
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BELZONA SEALS EXPANSION JOINTS
Industry: Sugar (SUGR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona® 2221 (MP Fluid Elastomer) Problem : Contact with chemicals and sugar juice deteriorate expansion joint sealing material. |
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SEVERE EROSION IS NO MATCH FOR BELZONA
Industry: Sugar (SUGR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1391 Problem : The sugar liquor pump housing near the impeller had suffered from severe erosion and exhibited extensive metal loss. |
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BELZONA REPAIRS DRIER DRUM AT SUGAR FACTORY
Date Created: 11/27/2014
Industry: Sugar (SUGR) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : Corrosion and cracking had caused deterioration to the outer rim surface of the drier. |
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