Search - Belzona Case Studies

	Stress crack corrosion repaired on interior of reactor Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1983 (SuperWrap II), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade) Problem : Customer was seeing stress, crack corrosion on the internal weld seems of their reactor, as well as pitting on the welds.
	Safety nonskid for office entry Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Non-skid safety markings leading into the customers engineering offices was wearing off after 14 years of service. The customer, a long time user of B...
	Belzona 4181 trench and containment protection Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4981 (Magma HT Conditioner) Problem : Customer wanted to protect newly built trenches, containment areas, and holding pit, for their new acid unit. Due to multiple previous Belzona contain...
	Belzona Restores Damaged Pump Components Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pitting damage on the internal surface of pump impeller and pump casing was reported.
	Repair and Protection of Turbine Stay Vanes Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The original coating on the stay vanes of this turbine had begun to wear through and mechanical damage to the leading edges was evident. The stay v...
	Belzona Solution for Worn Pump Impeller Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : Damage surface on pump impeller caused by erosion and corrosion
	Refurbishment of Damaged Oil Strainer Using Belzona Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 3921 (GSC Surface Conditioner), Belzona 4341 (Magma CR4), Belzona 5111 (Ceramic Cladding) Problem : An oil–water strainer operating at ambient temperature with an acidic pH had suffered severe internal erosion. This resulted in through-wall defects a...
	Flue Gas Compressor Index Cover Repair and Coating with Belzona Industry: Food & Drink (FOOD) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The pump cover had suffered severe erosion damage due to prolonged service conditions. As a result, the client classified the pump as scrap and placed...
	Massive Seawater Evaporator Protected with Belzona 5892 at a Power Plant in Saudi Arabia Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 5892 Problem : A seawater evaporator at a power plant in Saudi Arabia was facing a severe internal corrosion issue.
	Repair of Ship Deck Using Belzona Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal) Problem : A routine inspection revealed that the steel deck had suffered from heavy corrosion, resulting in noticeable metal loss and the formation of multiple ...
	Glass Fused Steel Tank Shell Repair with Cold Bonding Technique Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Leakage was observed due to the loss of effective corrosion protection at the bottom section of the tank shell, leading to accelerated corrosion, wall...
	Repair of a Deformed and Leaking 36 Inch Crude Oil Pipeline Using Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1221 (Super E-Metal), Belzona 5831 (ST-Barrier), Belzona 9611 (ES-Metal) Problem : Severe external corrosion, combined with continuous loading from the support structure, caused structural deformation and the formation of a pinhole l...
	PM2 Dryer Roller Protected with Belzona Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T Problem : A dryer roller experienced heavy corrosion and erosion attack, requiring a repair solution to restore the roller’s functional capacity and ensure cons...
	Belzona Protection of a Cooling Water Seawater Line in a Saudi Arabian Power Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 5811 (Immersion Grade) Problem : The seawater piping in the power plant exhibited significant internal degradation, characterized by corrosion, erosion, and substantial metal loss. In...
	Belzona Protects a Dryer Roller in a Paper Manufacturing Plant Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The dryer roller surface was suffering from severe corrosion due to the chemicals used in the wash solution coupled with elevated temperature and high...
	Repair and Protection of the Strut Arms, Housing, and Shaft Using Belzona Industry: Military (MILI) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 5821 Problem : The strut arms, housing, and shaft of a marine vessel were heavily corroded due to prolonged exposure to seawater.
	Protective Internal Coating for Newly Fabricated Sour Gas Scrubber Trap Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391S Problem : A newly fabricated scraper trap required a robust protective solution to safeguard against corrosion and erosion, ensuring long-term performance in a ...
	Crude Oil Pipeline Repair with Belzona Conventional Wrapping Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Accessories, Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing issues with a crude oil transfer pipeline located in the power plant’s marine jetty area. The pipeline had developed pin...
	Repair of Damaged Flanges Using the Belzona Flange Face Forming Technique Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 9411 (Release Agent), Belzona Flange Repair Kit Problem : Two critical process vessels handling crude oil and produced water were experiencing severe corrosion on multiple flange faces due to the presence of ...
	Refurbishment of Vertical Pump Suction Bells Using Belzona for Protection Against Saltwater Exposure Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 5821 Problem : The supports and flow straighteners on the suction bell were heavily corroded and eroded due to prolonged exposure in seawater service.
	Belzona 1341 Ensures Reliable Heat Exchanger Performance During a Major Turnaround Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing corrosion and erosion on the channel heads of cooling water heat exchangers. Over time, this resulted in metal loss, pit...
	Transformer Fins Leak Repair Using Belzona Industry: Transport (TRAN) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : The customer experienced a leak in one of their oil transformer fins caused by external corrosion. Replacing the fins was not feasible due to the long...
	20" Crude Oil Line Repair Using Belzona Non-Compliant SuperWrap II Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1221 (Super E-Metal), Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9611 (ES-Metal) Problem : A 20-inch crude oil pipeline operating at ambient temperature was found to have two 10 mm through-wall defects at the 6 o’clock position, one of which...
	Radiator End Cap Refurbishment Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 5811DW (DW Immersion Grade) Problem : The end caps were heavily corroded internally, and leakage at the sealing faces had led to reduced efficiency and the risk of damage to other systems.
	Expansion joint improved to save damage to Fork Lifts Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The standard Poly-sulphide joint repair materials had disintegrated and been lost over time, leaving a wide gap between the concrete slabs of a wareho...
	Belzona solution difficult racking issue Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : New racking was required due to expansion, but the area assigned was showing issues and the engineers were worried that the installation of the rackin...
	Worn shaft gets the Belzona former treatment Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : A misaligned bearing on a shaft caused excessive wear and damaged the shaft beyond normal working limits
	Damage from Trailer landing legs, repaired by Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The Landing legs on the 40' trailers had worn depressions into the concrete floors. These were causing problems with fork lift traffic and other vehic...
	Concrete repairs to heavy manufacturing floor Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : Areas of a heavy industrial floor were compromised and had started to break up, some of which had been repaired previously, though these repairs had f...
	Belzona solution for failed expansion joints Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : Repeated failed expansion joints meant the client needed to rethink the approach for a solution which would be durable and lasting.

	Stress crack corrosion repaired on interior of reactor Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1983 (SuperWrap II), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade) Problem : Customer was seeing stress, crack corrosion on the internal weld seems of their reactor, as well as pitting on the welds.
	Safety nonskid for office entry Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Non-skid safety markings leading into the customers engineering offices was wearing off after 14 years of service. The customer, a long time user of B...
	Belzona 4181 trench and containment protection Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4981 (Magma HT Conditioner) Problem : Customer wanted to protect newly built trenches, containment areas, and holding pit, for their new acid unit. Due to multiple previous Belzona contain...
	Belzona Restores Damaged Pump Components Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pitting damage on the internal surface of pump impeller and pump casing was reported.
	Repair and Protection of Turbine Stay Vanes Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The original coating on the stay vanes of this turbine had begun to wear through and mechanical damage to the leading edges was evident. The stay v...
	Belzona Solution for Worn Pump Impeller Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : Damage surface on pump impeller caused by erosion and corrosion
	Refurbishment of Damaged Oil Strainer Using Belzona Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 3921 (GSC Surface Conditioner), Belzona 4341 (Magma CR4), Belzona 5111 (Ceramic Cladding) Problem : An oil–water strainer operating at ambient temperature with an acidic pH had suffered severe internal erosion. This resulted in through-wall defects a...
	Flue Gas Compressor Index Cover Repair and Coating with Belzona Industry: Food & Drink (FOOD) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The pump cover had suffered severe erosion damage due to prolonged service conditions. As a result, the client classified the pump as scrap and placed...
	Massive Seawater Evaporator Protected with Belzona 5892 at a Power Plant in Saudi Arabia Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 5892 Problem : A seawater evaporator at a power plant in Saudi Arabia was facing a severe internal corrosion issue.
	Repair of Ship Deck Using Belzona Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal) Problem : A routine inspection revealed that the steel deck had suffered from heavy corrosion, resulting in noticeable metal loss and the formation of multiple ...
	Glass Fused Steel Tank Shell Repair with Cold Bonding Technique Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Leakage was observed due to the loss of effective corrosion protection at the bottom section of the tank shell, leading to accelerated corrosion, wall...
	Repair of a Deformed and Leaking 36 Inch Crude Oil Pipeline Using Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1221 (Super E-Metal), Belzona 5831 (ST-Barrier), Belzona 9611 (ES-Metal) Problem : Severe external corrosion, combined with continuous loading from the support structure, caused structural deformation and the formation of a pinhole l...
	PM2 Dryer Roller Protected with Belzona Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T Problem : A dryer roller experienced heavy corrosion and erosion attack, requiring a repair solution to restore the roller’s functional capacity and ensure cons...
	Belzona Protection of a Cooling Water Seawater Line in a Saudi Arabian Power Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 5811 (Immersion Grade) Problem : The seawater piping in the power plant exhibited significant internal degradation, characterized by corrosion, erosion, and substantial metal loss. In...
	Belzona Protects a Dryer Roller in a Paper Manufacturing Plant Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The dryer roller surface was suffering from severe corrosion due to the chemicals used in the wash solution coupled with elevated temperature and high...
	Repair and Protection of the Strut Arms, Housing, and Shaft Using Belzona Industry: Military (MILI) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 5821 Problem : The strut arms, housing, and shaft of a marine vessel were heavily corroded due to prolonged exposure to seawater.
	Protective Internal Coating for Newly Fabricated Sour Gas Scrubber Trap Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391S Problem : A newly fabricated scraper trap required a robust protective solution to safeguard against corrosion and erosion, ensuring long-term performance in a ...
	Crude Oil Pipeline Repair with Belzona Conventional Wrapping Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Accessories, Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing issues with a crude oil transfer pipeline located in the power plant’s marine jetty area. The pipeline had developed pin...
	Repair of Damaged Flanges Using the Belzona Flange Face Forming Technique Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 9411 (Release Agent), Belzona Flange Repair Kit Problem : Two critical process vessels handling crude oil and produced water were experiencing severe corrosion on multiple flange faces due to the presence of ...
	Refurbishment of Vertical Pump Suction Bells Using Belzona for Protection Against Saltwater Exposure Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 5821 Problem : The supports and flow straighteners on the suction bell were heavily corroded and eroded due to prolonged exposure in seawater service.
	Belzona 1341 Ensures Reliable Heat Exchanger Performance During a Major Turnaround Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing corrosion and erosion on the channel heads of cooling water heat exchangers. Over time, this resulted in metal loss, pit...
	Transformer Fins Leak Repair Using Belzona Industry: Transport (TRAN) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : The customer experienced a leak in one of their oil transformer fins caused by external corrosion. Replacing the fins was not feasible due to the long...
	20" Crude Oil Line Repair Using Belzona Non-Compliant SuperWrap II Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1221 (Super E-Metal), Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9611 (ES-Metal) Problem : A 20-inch crude oil pipeline operating at ambient temperature was found to have two 10 mm through-wall defects at the 6 o’clock position, one of which...
	Radiator End Cap Refurbishment Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 5811DW (DW Immersion Grade) Problem : The end caps were heavily corroded internally, and leakage at the sealing faces had led to reduced efficiency and the risk of damage to other systems.
	Expansion joint improved to save damage to Fork Lifts Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The standard Poly-sulphide joint repair materials had disintegrated and been lost over time, leaving a wide gap between the concrete slabs of a wareho...
	Belzona solution difficult racking issue Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : New racking was required due to expansion, but the area assigned was showing issues and the engineers were worried that the installation of the rackin...
	Worn shaft gets the Belzona former treatment Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : A misaligned bearing on a shaft caused excessive wear and damaged the shaft beyond normal working limits
	Damage from Trailer landing legs, repaired by Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The Landing legs on the 40' trailers had worn depressions into the concrete floors. These were causing problems with fork lift traffic and other vehic...
	Concrete repairs to heavy manufacturing floor Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : Areas of a heavy industrial floor were compromised and had started to break up, some of which had been repaired previously, though these repairs had f...
	Belzona solution for failed expansion joints Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : Repeated failed expansion joints meant the client needed to rethink the approach for a solution which would be durable and lasting.

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