Search - Belzona Case Studies

	Blade Repair and Protection with Belzona 5711 and Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 5711, Belzona 5721 Problem : Pitting damage and coating deterioration because of rain erosion and UV attack at leading edge area.
	Cool runnings with Belzona floor repairs Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : A cold storage freezer floor area was breaking up due to traffic & low temperatures. A fast back to service repair was required to be carried out over...
	Belzona repair system to 3 x LV Bushing Flange Bases Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1212, Belzona 5813, Belzona 7311 Problem : Customer identified a transformer with suspected leaks from all three LV bushing base flanges, and potentially from the porcelain interfaces.
	Externally corroded pipe restored and strengthened Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 1981 (SuperWrap II) Problem : Customer identified an area of corrosion on their JP-51 pipeline, resulting in reduced wall thickness. The affected section was believed to have thinn...
	Plate bonding repair on glass infused tanks ensures integrity of tank Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona SuperWrap II Problem : Sludge tanks for treatment works required several repairs for external corrosion on glass steel infused tank
	Sea water pump house pipe repair Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal) Problem : Severe erosion - through wall defect
	Parking Garage Expansion Joints Industry: Buildings & Structures (BSTR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : The expansion joints were leaking water into storage rooms underneath the parking garage when it rained.
	Backflow Preventer Industry: Commercial Facilities (COMM) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1341N (Supermetalglide) Problem : The backflow preventer had stopped working properly
	Belzona Super Wrap II Extends Service Life of Water Injection Holding Tank Industry: Oil & Gas (OILG) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : This water injection holding tank was suffering from internal corrosion causing thin wall throughout the entire vessel. The customer was looking for a...
	Sand Filter Repair Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1982 (SuperWrap II), Belzona 4111 (Magma-Quartz), Belzona 9611 (ES-Metal) Problem : The filter tank was leaking in several areas. The base of the tank had very thin walls. It was in such bad shape it was unsafe to do the repairs from...
	Belzona repairs forklift leak Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : Leak in hydraulic tank of forklift
	Acid Containment Component protection Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4311 (Magma CR1) Problem : Customer required protection of components from Acid Attack
	Holes on Ship Deck Covered with Belzona. Industry: Marine (MRNE) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 1111 (Super Metal) Problem : Several holes on a ship deck required patching before being sent out to the museum. Customer did not want to bond a plate to entire surface because of...
	Belzona Eliminates Tripping Hazards at a Medical Facility Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner) Problem : An uncomfortable step was creating serious problems on the transition from rooms to bathrooms at a healthcare facility. The patients were tripping at ...
	Treatment of the zinc sludge tank. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Abrasion, corrosion of the zinc sludge sedimentation tank.
	Repair of damaged flowing parts of the TG4 storage pump Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Damage to the pump surface by cavitation and the formation of a rough surface.
	Refurbishment of exchangers Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 4311 (Magma CR1) Problem : Damage to the exchanger tube - corrosion, leakage, poor cooling effect of heat exchangers.
	Water Treatment Plant Bund Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4131 (Magma-Screed), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The original bund coating had failed after a short time in service, resulting in areas of exposed concrete within the bunded area. The bund held a mi...
	Coating of two fabricated bunds for Sulphuric Acid Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4341 (Magma CR4) Problem : The customer wanted their newly fabricated mild steel tank and lead lined tank coated for protection against sulphuric acid.
	Steel panel tanks suffering from corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 3131 (WG Membrane) Problem : A wastewater site with typical glass-infused steel panel tanks were experiencing leaks due to internal chemical attack and environmental exposure, res...
	Belzona rescues an air handler unit over the weekend Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier) Problem : The internal surfaces of the air handler suffered from heavy corrosion due to lack of maintenance and poor performance coatings. Corroded section requ...
	Repair and coating of erosion corrosion damage on the main engine cooler cover Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Metal losses and severe pittings occurred in the main engine cooler cover due to erosion and corrosion. The customer wanted to repair and protect the ...
	Heavily eroded heat exchanger components are revitalised Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : Four components from various vessels required internal repairs and coating to restore them to the required specification.
	Ejector Oil Surge Drum protected against chemical atack Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593 Problem : A new ejector oil surge drum required a protective coating for high temperatures and chemical resistance against sulfuric acid
	Belzona 4181 Repairs Secondary Containment Systems in Sweden Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner) Problem : The highly corrosive environment (hydrofluoric, nitric and sulfuric acid) of this secondary containment area below a picking line was suffering extrem...
	Encapsulation of Viking PIpe Clamps on 800mm Dia. Waste Water Pipe Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4111 (Magma-Quartz) Problem : Customer has an 800mm Dia. waste pipe which crossed a small river. Viking Clamps had been fitted to seal a number of through hole defects on the Waste...
	Feed Pellet Mill Life Extension Industry: Food & Drink (FOOD) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : General corrosion and erosion due to long periods between maintenance cycles. Face of mill was beginning to pit badly and some temporary mounting hole...
	Belzona replaces tile lining Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Many damaged tiles and holes on cal reject chutes needed to be repaired.
	Activated Carbon Tank Hole Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Tank which contains activated carbon was wearing off the tank and caused a hole which requires repair.
	Cooling Water Head Brought Back To Life With Belzona 1391T Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1391T Problem : Customer pulled several HEX for routine inspections and discovered bad pitting on one the Cooling Water Heads. They were in a small Pit-Stop and had 3...

	Blade Repair and Protection with Belzona 5711 and Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 5711, Belzona 5721 Problem : Pitting damage and coating deterioration because of rain erosion and UV attack at leading edge area.
	Cool runnings with Belzona floor repairs Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : A cold storage freezer floor area was breaking up due to traffic & low temperatures. A fast back to service repair was required to be carried out over...
	Belzona repair system to 3 x LV Bushing Flange Bases Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1212, Belzona 5813, Belzona 7311 Problem : Customer identified a transformer with suspected leaks from all three LV bushing base flanges, and potentially from the porcelain interfaces.
	Externally corroded pipe restored and strengthened Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 1981 (SuperWrap II) Problem : Customer identified an area of corrosion on their JP-51 pipeline, resulting in reduced wall thickness. The affected section was believed to have thinn...
	Plate bonding repair on glass infused tanks ensures integrity of tank Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona SuperWrap II Problem : Sludge tanks for treatment works required several repairs for external corrosion on glass steel infused tank
	Sea water pump house pipe repair Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal) Problem : Severe erosion - through wall defect
	Parking Garage Expansion Joints Industry: Buildings & Structures (BSTR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : The expansion joints were leaking water into storage rooms underneath the parking garage when it rained.
	Backflow Preventer Industry: Commercial Facilities (COMM) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1341N (Supermetalglide) Problem : The backflow preventer had stopped working properly
	Belzona Super Wrap II Extends Service Life of Water Injection Holding Tank Industry: Oil & Gas (OILG) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : This water injection holding tank was suffering from internal corrosion causing thin wall throughout the entire vessel. The customer was looking for a...
	Sand Filter Repair Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1982 (SuperWrap II), Belzona 4111 (Magma-Quartz), Belzona 9611 (ES-Metal) Problem : The filter tank was leaking in several areas. The base of the tank had very thin walls. It was in such bad shape it was unsafe to do the repairs from...
	Belzona repairs forklift leak Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : Leak in hydraulic tank of forklift
	Acid Containment Component protection Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4311 (Magma CR1) Problem : Customer required protection of components from Acid Attack
	Holes on Ship Deck Covered with Belzona. Industry: Marine (MRNE) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 1111 (Super Metal) Problem : Several holes on a ship deck required patching before being sent out to the museum. Customer did not want to bond a plate to entire surface because of...
	Belzona Eliminates Tripping Hazards at a Medical Facility Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner) Problem : An uncomfortable step was creating serious problems on the transition from rooms to bathrooms at a healthcare facility. The patients were tripping at ...
	Treatment of the zinc sludge tank. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Abrasion, corrosion of the zinc sludge sedimentation tank.
	Repair of damaged flowing parts of the TG4 storage pump Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Damage to the pump surface by cavitation and the formation of a rough surface.
	Refurbishment of exchangers Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 4311 (Magma CR1) Problem : Damage to the exchanger tube - corrosion, leakage, poor cooling effect of heat exchangers.
	Water Treatment Plant Bund Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4131 (Magma-Screed), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The original bund coating had failed after a short time in service, resulting in areas of exposed concrete within the bunded area. The bund held a mi...
	Coating of two fabricated bunds for Sulphuric Acid Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4341 (Magma CR4) Problem : The customer wanted their newly fabricated mild steel tank and lead lined tank coated for protection against sulphuric acid.
	Steel panel tanks suffering from corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 3131 (WG Membrane) Problem : A wastewater site with typical glass-infused steel panel tanks were experiencing leaks due to internal chemical attack and environmental exposure, res...
	Belzona rescues an air handler unit over the weekend Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier) Problem : The internal surfaces of the air handler suffered from heavy corrosion due to lack of maintenance and poor performance coatings. Corroded section requ...
	Repair and coating of erosion corrosion damage on the main engine cooler cover Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Metal losses and severe pittings occurred in the main engine cooler cover due to erosion and corrosion. The customer wanted to repair and protect the ...
	Heavily eroded heat exchanger components are revitalised Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : Four components from various vessels required internal repairs and coating to restore them to the required specification.
	Ejector Oil Surge Drum protected against chemical atack Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593 Problem : A new ejector oil surge drum required a protective coating for high temperatures and chemical resistance against sulfuric acid
	Belzona 4181 Repairs Secondary Containment Systems in Sweden Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner) Problem : The highly corrosive environment (hydrofluoric, nitric and sulfuric acid) of this secondary containment area below a picking line was suffering extrem...
	Encapsulation of Viking PIpe Clamps on 800mm Dia. Waste Water Pipe Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4111 (Magma-Quartz) Problem : Customer has an 800mm Dia. waste pipe which crossed a small river. Viking Clamps had been fitted to seal a number of through hole defects on the Waste...
	Feed Pellet Mill Life Extension Industry: Food & Drink (FOOD) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : General corrosion and erosion due to long periods between maintenance cycles. Face of mill was beginning to pit badly and some temporary mounting hole...
	Belzona replaces tile lining Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Many damaged tiles and holes on cal reject chutes needed to be repaired.
	Activated Carbon Tank Hole Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Tank which contains activated carbon was wearing off the tank and caused a hole which requires repair.
	Cooling Water Head Brought Back To Life With Belzona 1391T Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1391T Problem : Customer pulled several HEX for routine inspections and discovered bad pitting on one the Cooling Water Heads. They were in a small Pit-Stop and had 3...

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