Search - Belzona Case Studies

	Belzona lines a bund. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : Previous exposure to the acid had caused the concrete to degrade and it was evident to the customer that this needed rectifying.
	BELZONA SUPERWRAP ll DESIGN SOLUTION Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : The refinery was experiencing corrosion on their pipe at a port terminal, which required either a large maintenance shutdown, or an alternative soluti...
	Belzona 9811 Alumina Tiles Extend Separator Lifespan Fourfold Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP), Belzona 9811 Problem : The paper industry relies on separators to filter their paper pulp, a process prone to heavy abrasion from solid particles conveyed (glass, metal, sil...
	Belzona Repairs Concrete Well Base Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 5821 Problem : The concrete base was suffering from chemical attack caused by the waste in the process fluid. The bottom of the well was so severely damaged that the...
	Belzona protects GRP water tanks Industry: Local Authorities & Municipalities (LAMU) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811DW (DW Immersion Grade) Problem : Two GRP cold water storage tanks were in need of relining to protect the substrate & bring up the hygiene standards of the tanks.
	Treatment of the water chambers of the exchanger. Industry: Steel & Metal Processing (STEL) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade) Problem : Bimetallic corrosion, erosion/corrosion resulting in leakage of rolled pipes.
	Protection of the inside of the filter housing. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1341 (Supermetalglide) Problem : Abrasion and corrosion occur during filter operation. The rotor on which the inflatable canvas discs are located, scoops up the sludge on its surface ...
	Treatment of the zinc sludge tank. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Abrasion, corrosion of the zinc sludge sedimentation tank.
	Crack repair - Sea water distiller Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1391T Problem : The customer faced cracks at sea water distiller . Due to the cacks the sea water was mixed with the clean water and the unit were out of order.
	Repair of damaged flowing parts of the TG4 storage pump Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Damage to the pump surface by cavitation and the formation of a rough surface.
	Ammonium Sulphate Feed Tank Restored with Belzona SuperWrap II Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona SuperWrap II Problem : The Customer’s stainless steel feed tank was suffering from corrosion under insulation and chloride induced stress corrosion cracking.
	Office roof 5 years of protection Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3131 (WG Membrane),Belzona 3921 (GSC Surface Conditioner),Belzona 3931 (WG Membrane Conditioner) Problem : Issues on the main office block roof of a chemical production and blending facility were allowing rainwater to leak into the main offices and boardroo...
	Blast Enclosure given longer life Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1321 (Ceramic S-Metal),Belzona 9111 (Cleaner Degreaser) Problem : The steel wall plates of the blast enclosure were naturally wearing away by the internal blasting process. This would lead to through-wall and escapin...
	Wind Farm Transformer Repair Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831 (ST-Barrier) Problem : Corrosion and leakage from the cooling channels.
	Accurate alignment of machinery Industry: Pulp & Paper (PLPR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 5811 (Immersion Grade) Problem : Stability of the device after its installation in operation.
	BELZONA 3412 FLANGE PROTECTION SYSTEM Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412, Accessories, Belzona 8411, Belzona 9111F, Belzona 9411 (Release Agent) Problem : Altrad services coating department were recently approached by EDF Energy to assist with encapsulating approximately 140 flanges to the turbine stator...
	Wind Turbine Blades Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 5711, Belzona 5721 Problem : Due to natural wear and weathering, 14 onshore wind turbines where exhibiting damaged leading edges. The turbines were outside of the Manufacturer's w...
	Treatment of the inner surface of the scrubber Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Corrosion, erosion of the inner surface of the blast furnace gas scrubber.
	Refurbishment of exchangers Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal),Belzona 4311 (Magma CR1) Problem : Damage to the exchanger tube - corrosion, leakage, poor cooling effect of heat exchangers.
	Belzona seals bridge leaks Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (XL Metal), Problem : Welding had been attempted but was found to be time consuming and impractical on the area. Any water present behind the gaps during the welding proces...
	Laeis press – repair and machining of the outer surfaces of the Ø 1200 piston Industry: Mining & Quarrying (MINQ) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1311 (Ceramic R-Metal) Problem : The outer surface of the piston was damaged by grooving. Grooves were created during the operation of the device by unintentional ingress of the produ...
	Belzona Coating of New Chillers for Global HVAC Supplier Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1341 (Supermetalglide) Problem : Chillers are considered valuable assets which are worth millions of pounds. Often water treatment is not sufficient to prevent corrosion of the body o...
	Belzona smooths out competition Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2221 (MP Fluid Elastomer), Belzona 4111 (Magma-Quartz), Belzona 5231 (SG Laminate) Problem : The expansion joint had been damaged and breaking up grout from North to the west end surgical area.
	Concrete Floor Repairs Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing that their steel wheel conveyor system due to heavy loads were wearing grooves into the concrete floor.
	Belzona blocks the leaks in secondary containment Industry: Mining & Quarrying (MINQ) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4124 (Bulkfill), Belzona 5811 (Immersion Grade), Belzona 5815 Problem : The secondary containment had formed some cracks over time in the block wall and where the concrete meets the wall.
	Belzona Seal-A-Tank to the rescue Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner) Problem : The customer had to replace the shell course on the bottom of a large storage tank. They were looking to protect the metal from water intrusion at the...
	Flanges leak sealed in a petrochemical plant. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : Product was leaking from flanges and needed sealing for environmental compliance.
	Belzona Florida Repairs Steel Mill Industry: Steel & Metal Processing (STEL) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1212 Problem : The transformer could not be shut down and the leak was live. It was constantly spitting a stream of cooling oil.
	Silo cone gap sealing Industry: Mining & Quarrying (MINQ) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 1121 (Super XL-Metal), Belzona 9111 (Cleaner Degreaser), Injection Pistol Problem : White cement was falling off from a gap between the silo cone and the concrete wall which poses safety concerns for the employees.
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5111 (Ceramic Cladding) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.

	Belzona lines a bund. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : Previous exposure to the acid had caused the concrete to degrade and it was evident to the customer that this needed rectifying.
	BELZONA SUPERWRAP ll DESIGN SOLUTION Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : The refinery was experiencing corrosion on their pipe at a port terminal, which required either a large maintenance shutdown, or an alternative soluti...
	Belzona 9811 Alumina Tiles Extend Separator Lifespan Fourfold Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP), Belzona 9811 Problem : The paper industry relies on separators to filter their paper pulp, a process prone to heavy abrasion from solid particles conveyed (glass, metal, sil...
	Belzona Repairs Concrete Well Base Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 5821 Problem : The concrete base was suffering from chemical attack caused by the waste in the process fluid. The bottom of the well was so severely damaged that the...
	Belzona protects GRP water tanks Industry: Local Authorities & Municipalities (LAMU) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811DW (DW Immersion Grade) Problem : Two GRP cold water storage tanks were in need of relining to protect the substrate & bring up the hygiene standards of the tanks.
	Treatment of the water chambers of the exchanger. Industry: Steel & Metal Processing (STEL) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade) Problem : Bimetallic corrosion, erosion/corrosion resulting in leakage of rolled pipes.
	Protection of the inside of the filter housing. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1341 (Supermetalglide) Problem : Abrasion and corrosion occur during filter operation. The rotor on which the inflatable canvas discs are located, scoops up the sludge on its surface ...
	Treatment of the zinc sludge tank. Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Abrasion, corrosion of the zinc sludge sedimentation tank.
	Crack repair - Sea water distiller Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1391T Problem : The customer faced cracks at sea water distiller . Due to the cacks the sea water was mixed with the clean water and the unit were out of order.
	Repair of damaged flowing parts of the TG4 storage pump Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Damage to the pump surface by cavitation and the formation of a rough surface.
	Ammonium Sulphate Feed Tank Restored with Belzona SuperWrap II Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona SuperWrap II Problem : The Customer’s stainless steel feed tank was suffering from corrosion under insulation and chloride induced stress corrosion cracking.
	Office roof 5 years of protection Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3131 (WG Membrane),Belzona 3921 (GSC Surface Conditioner),Belzona 3931 (WG Membrane Conditioner) Problem : Issues on the main office block roof of a chemical production and blending facility were allowing rainwater to leak into the main offices and boardroo...
	Blast Enclosure given longer life Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1321 (Ceramic S-Metal),Belzona 9111 (Cleaner Degreaser) Problem : The steel wall plates of the blast enclosure were naturally wearing away by the internal blasting process. This would lead to through-wall and escapin...
	Wind Farm Transformer Repair Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831 (ST-Barrier) Problem : Corrosion and leakage from the cooling channels.
	Accurate alignment of machinery Industry: Pulp & Paper (PLPR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 5811 (Immersion Grade) Problem : Stability of the device after its installation in operation.
	BELZONA 3412 FLANGE PROTECTION SYSTEM Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412, Accessories, Belzona 8411, Belzona 9111F, Belzona 9411 (Release Agent) Problem : Altrad services coating department were recently approached by EDF Energy to assist with encapsulating approximately 140 flanges to the turbine stator...
	Wind Turbine Blades Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 5711, Belzona 5721 Problem : Due to natural wear and weathering, 14 onshore wind turbines where exhibiting damaged leading edges. The turbines were outside of the Manufacturer's w...
	Treatment of the inner surface of the scrubber Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Corrosion, erosion of the inner surface of the blast furnace gas scrubber.
	Refurbishment of exchangers Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal),Belzona 4311 (Magma CR1) Problem : Damage to the exchanger tube - corrosion, leakage, poor cooling effect of heat exchangers.
	Belzona seals bridge leaks Industry: General Industry (GIND) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (XL Metal), Problem : Welding had been attempted but was found to be time consuming and impractical on the area. Any water present behind the gaps during the welding proces...
	Laeis press – repair and machining of the outer surfaces of the Ø 1200 piston Industry: Mining & Quarrying (MINQ) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1311 (Ceramic R-Metal) Problem : The outer surface of the piston was damaged by grooving. Grooves were created during the operation of the device by unintentional ingress of the produ...
	Belzona Coating of New Chillers for Global HVAC Supplier Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1341 (Supermetalglide) Problem : Chillers are considered valuable assets which are worth millions of pounds. Often water treatment is not sufficient to prevent corrosion of the body o...
	Belzona smooths out competition Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2221 (MP Fluid Elastomer), Belzona 4111 (Magma-Quartz), Belzona 5231 (SG Laminate) Problem : The expansion joint had been damaged and breaking up grout from North to the west end surgical area.
	Concrete Floor Repairs Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 9111 (Cleaner Degreaser) Problem : The customer was experiencing that their steel wheel conveyor system due to heavy loads were wearing grooves into the concrete floor.
	Belzona blocks the leaks in secondary containment Industry: Mining & Quarrying (MINQ) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4124 (Bulkfill), Belzona 5811 (Immersion Grade), Belzona 5815 Problem : The secondary containment had formed some cracks over time in the block wall and where the concrete meets the wall.
	Belzona Seal-A-Tank to the rescue Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner) Problem : The customer had to replace the shell course on the bottom of a large storage tank. They were looking to protect the metal from water intrusion at the...
	Flanges leak sealed in a petrochemical plant. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : Product was leaking from flanges and needed sealing for environmental compliance.
	Belzona Florida Repairs Steel Mill Industry: Steel & Metal Processing (STEL) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1212 Problem : The transformer could not be shut down and the leak was live. It was constantly spitting a stream of cooling oil.
	Silo cone gap sealing Industry: Mining & Quarrying (MINQ) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 1121 (Super XL-Metal), Belzona 9111 (Cleaner Degreaser), Injection Pistol Problem : White cement was falling off from a gap between the silo cone and the concrete wall which poses safety concerns for the employees.
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5111 (Ceramic Cladding) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.

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