Our latest KHIAs

Autoclave Repair using Belzona Superwrap II
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super-Metal), Belzona 1983 (Superwrap II Resin), Belzona 9381, Belzona 9382,
Problem : Leaks on the weld seam of the water-cooled jacket of this process vessel.
Welding seams protection
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1341,
Problem : Corrosion on welds. A protective coating was the only option to prevent corrosion.
Belzona replaced the old damaged rubber protection.
Industry: Power (POWR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1)
Problem : Damaged rubber coating
Belzona SuperWrap II prepares for the worst
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade), Belzona 7311
Problem : This pipework was expected to go through wall within its remaining lifetime. A method had to be employed that would mitigate the risk of this, while a...
Sealing of gas pipe expansion joints.
Industry: Steel & Metal Processing (STEL)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 2311 (SR Elastomer), Belzona 7311
Problem : At the pipe/expansion joint, due to expansion and weather conditions, the expansion jointer was torn off locally and a subsequent leak occurred.
Belzona Provides High Temperature Chemical Protection
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1593,
Problem : The critical issue stemmed from acidic formation on the steel spikes as the furnace cooled down, leading to the spikes corroding away, and in turn, th...
Power station sea water pipe
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : Facility had a leakage issue with a sea water pipe. They had applied tape to minimize the leak, which was not an adequate solution.
Machine for cellulose production levelling
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 5811 (Immersion Grade)
Problem : Machine anchor and balance
BELZONA PROTECTS TUBE SHEET AND TUBES
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade)
Problem : Corrosion problems were beginning on the tube sheet and inlet tubes (75 mm).
Protection of the discharge pipe area on ship
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1391T
Problem : The original glass flake coat had broken after a few years in service. This leaves the ship unprotected and vulnerable to corrosion.
Belzona repairs transformer cooling fins
Industry: Power (POWR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier)
Problem : Transformer cooling fins had become corroded from water collecting on the fins edges & started to leak
Repair of the damaged wall and bottom of the boiler condensation container
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593
Problem : When using the Buderus condensing boiler, the bottom and walls of the boiler were damaged by corrosion.
Repair of the rubber protection of the dryer.
Industry: Steel & Metal Processing (STEL)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1111 (Super Metal), Belzona 1212, Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9121 (Universal Thinner)
Problem : During the processing of the products, the rubber was damaged.
Repair of welds in stainless steel gutter.
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona SuperWrap II
Problem : The welds started to crack in the stainless steel gutter.
Fan cover protection
Industry: Steel & Metal Processing (STEL)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1392 (Ceramic HT2)
Problem : The rubber protection on the fan cover was damaged.
Repair of damaged impeller edges.
Industry: Cement (CMNT)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1812 (Ceramic Carbide FP)
Problem : During the distribution of dusty construction materials, the edges and blades of the fan impeller are damaged.
Fan housing protection
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1811 (Ceramic Carbide), Belzona 1812 (Ceramic Carbide FP), Belzona 9811
Problem : Due to the influence of wood chips, significant abrasion occurred.
Anti-corrosive protection of the gutter on the water treatment plant.
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811 (Immersion Grade)
Problem : Corrosive damage to the gutter occurs during water purification at the wastewater treatment plant.
New desalters lining
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1593
Problem : Operating conditions of the new Desalter Vessels will be immersion temperatures up to 160°C .
Tank repair and protection
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 5892
Problem : Corrosion damaged the bottom of the tank and there was a danger that the bottom of the tank would break through.
Oil cooler repair and protection
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Due to severe corrosion and erosion, the tube sheet and lid were damaged.
Lining of a yacht's diesel tanks
Industry: Marine (MRNE)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Two tanks that have been converted from ballast to diesel required lining at the base. The tanks covered 50 m² in total.
BELZONA 1814 SCREW CONVEYOR PROTECTION
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1814
Problem : Screw conveyor used to skim sludge from the base of a silo at a biomass plant.
Pipe bridge support repairs
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Several pipe supports had corroded and no longer provided support for the pipeline running across this bridge section.
Belzona 3131 long term roof protection
Industry: Water / Wastewater (WATR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 3131 (WG Membrane)
Problem : Two large roofs were experiencing leaks due to ageing mineral felt. This was causing issues to the operations inside the buildings.
Sewage plant leaking pipe
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5892
Problem : The inner material of the pipe has degraded because wastewater is corrosive. They attempted to stop the leak caused by the metal loss by conventionall...
Leak Repair at Pickling Line
Industry: Steel & Metal Processing (STEL)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser)
Problem : Hydrochloric acid tank in a Pickle line was suffering from chemical attack and developed a leak. They needed a product that had excellent chemical res...
Protection of Wastewater Centrifuge
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The centrifuge was suffering from erosion-corrosion and scale buildup. They needed a product that would protect the equipment but also help reduce the...
Smooth Ride Expansion Joint
Industry: Buildings & Structures (BSTR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner)
Problem : The aluminum cover plate creates an uncomfortable jolt to patients being transported in beds and wheelchairs, as well as a trip hazard for pedestrians...
Stainless Steel Vacuum Pots Seals
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : The customer made the purchase of the stainless steel pots and the seal around the fittings started to leak due to the solvents used and was in need o...

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