Our latest KHIAs

Pipeline weld joint with masking tape applied before coating. Pipeline Weld Joint and Fitting Protection Using High-Performance Coating System
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5892
Problem : The pipeline weld joints were exposed after fabrication and showed signs of surface contamination and early-stage corrosion. These areas are critical ...
Elbow Head Internal and external Lining
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 5831 (ST-Barrier)
Problem : The elbow head is part of the vertical pump that operates in a saltwater environment. The elbow was suffering from severe corrosion and erosion and ne...
Belzona Saves the Day on a Leaking Fiberglass Tank
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1212
Problem : Late Friday evening, the customer contacted us regarding a leak in an elevated fiberglass tank. A hole had developed in the lower corner of the tank, ...
Pipe repair with Belzona 1983
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 1983 (SuperWrap II), Belzona 9111 (Cleaner Degreaser)
Problem : The pipeline was exposed to weather conditions (rain, snow,...) without protection, which are very unfavorable in this location (Slovakia). Due to the...
Belzona repairs historic Francis turbine for hydroelectric plant
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide)
Problem : A historic Francis turbine runner at a hydroelectric facility had suffered significant erosion and corrosion, resulting in profile loss across the run...
Trial Application for Belzona 7311 Solves Cold Bonding Issues
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 7311, Belzona 9111 (Cleaner Degreaser), Belzona 9111F, Monti® MBX® Bristle Blaster®
Problem : The client has major problem on old offshore platform that has multiple areas with corrosion. Majority of the areas are high-traffic and requires stro...
A Hole-in-One Pipe Repair
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1981 (SuperWrap II)
Problem : Hot work restrictions severely prohibited any welding or open flame on-site, ruling out traditional metallic sleeve welding or cut-and-replace solutio...
Belzona provides chemical protection against sulphuric acid dosing skid
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4311 (Magma CR1)
Problem : A sulphuric acid dosing skid had experienced leakage over time, resulting in sulphuric acid coming into contact with an untreated concrete floor. This...
Bond, Cold Bond: Securing Heavy Loads on a Live Asset
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 7311
Problem : Hot work restrictions severely prohibited any welding, open flame, or high-temperature spark generation directly on top of a live butane storage tank....
Corrosion and metal loss found at the tank chime after removing the failed sealant. Tank Base Sealing and Corrosion Protection with Belzona 3111
Industry: Power (POWR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner)
Problem : The tank at FMPA’s Treasure Coast Energy Center was experiencing water ingress around the base due to a failed perimeter sealant. The deteriorated mat...
Belzona Seals Sump For BWON
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1221 (Super E-Metal), Belzona 3121 (MR7), Belzona 5815, Vapor Abrasive Blasting
Problem : This sump was leaking vapors, creating operational and environmental concerns for the refinery. The emissions increased the risk of regulatory non-com...
Suction Bell Rebuild with Belzona 1111 & 1321
Industry: Marine (MRNE)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal), Salt-Away
Problem : The suction bell had been in service for only two years but had already experienced severe wear due to exposure to brackish water and debris. These ha...
Severe through-wall damage in fiberglass pipe. Emergency Composite Repair of a Severely Degraded 16-Inch Fiberglass Pipe in a Caustic Environment
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1982 (SuperWrap II)
Problem : A 16-inch fiberglass pipe operating in a corrosive process area and connected to a vacuum pump for exhausting caustic vapors was found to be severely ...
Centrifugal Pump repaired with Belzona
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide), Belzona 2141 (ACR-Fluid Elastomer), Belzona 2941 (Elastomer SP-Conditioner)
Problem : The customer identified the cavitation damage during a routine inspection on a scheduled downtime day. With no spare pump available, a rapid repair so...
Epoxy Relining and External Protection of Firefighting Water Tanks at Helispot 69 Bravo
Industry: Local Authorities & Municipalities (LAMU)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5821
Problem : Following extensive use during a major wildfire incident, the four 8,000-gallon steel water tanks at Helispot 69 Bravo experienced coating degradation...
Front End Loader Transmission Casing Repair
Industry: Other (OTHER)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1161 (Super UW-Metal), Accessories, Belzona 9111 (Cleaner Degreaser)
Problem : The drive shaft yoke bolts failed, allowing the yoke to strike the transmission casing as the drive shaft continued rotating. The repeated contact cau...
Belzona brinda protección contra la corrosión a rodillos para la producción de papel.
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Debido al contacto continuo con la pulpa de papel y a las condiciones de operación del proceso, se desarrolló una corrosión severa en los laterales de...
Belzona Saves Pump From Scrapyard
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide)
Problem : The customer required a replacement pump; however, manufacturing a new casting would have taken too long to meet their operational needs. An alternati...
Belzona Repairs Vacuum Pump Rotor Shaft
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1111 (Super Metal)
Problem : The vacuum pump shaft had become worn and was no longer within acceptable dimensional tolerances, requiring restoration. Familiar with Belzona solutio...
Blasted pipeline weld joints with masking prepared for coating application High-Temperature Coating for Pipeline Weld Joint Protection
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5892
Problem : The pipeline weld joint areas were left exposed after fabrication, showing signs of surface contamination and early-stage corrosion. These critical...
Corroded irrigation pump base with rust and coating failure Irrigation Pump Repair and Protection Using Belzona 1161 and 5111 System
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5111 (Ceramic Cladding)
Problem : The irrigation pump system was experiencing coating failure and localized corrosion due to continuous exposure to moisture, environmental conditions, ...
Technician measuring temperature and humidity near pipeline weld joint prior to coating application Pipeline Weld Joint Protection Using Low-Temperature Coating System
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5831LT
Problem : The pipeline weld joint areas were exposed and showed signs of corrosion, surface contamination, and coating breakdown. These areas are critical point...
Belzona repairs and coats HCL containment at steel mill
Industry: Steel & Metal Processing (STEL)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4151 (Magma-Quartz Resin), Belzona 4154 (Bulkfill Resin), Belzona 4181 (AHR Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner), Belzona 5811 (Immersion Grade)
Problem : My customer at one of the largest and most profitable steel mills in the United States called asking if I have a coating to protect against hydrochlor...
Heat Exchanger Repair on Marine Engine
Industry: Marine (MRNE)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : The cast iron heat exchangers on a marine engine were found to have developed large cracks in the casing wall. The root cause of the cracking was unde...
48-inch cooling tower pipe showing external corrosion and deteriorated coating before repair. Corrosion Rehabilitation and Protection of 48-Inch Cooling Tower Pipeline
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier)
Problem : The 48-inch cooling tower pipe had significant external corrosion and deterioration of the existing protective coating. The most affected areas were a...
Uncoated high-temperature supply and return piping before abrasive blasting and Belzona application. High-Temperature Supply and Return Piping Corrosion Protection
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1593, Belzona 5892
Problem : The carbon steel supply and return piping required long-term corrosion protection while operating at different elevated temperatures. Both lines were ...
Prepared cooling tower pipe, elbow, flange, and valve connection before Belzona application. Corrosion Repair and Protection of Cooling Tower Piping
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier)
Problem : The cooling tower piping showed extensive external corrosion and deterioration of the existing protective coating. Several areas, particularly around ...
Prepared concrete tank base inside secondary containment before Belzona 4911 and 4311 application. Chemical Protection of Concrete Tank Base within Secondary Containment
Industry: Power (POWR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner)
Problem : The concrete base supporting a 98% sulfuric acid tank is located within the secondary containment area and required additional chemical protection. In...
Damaged warehouse concrete floor before Belzona 4911 and Belzona 4111 repair. Rapid Warehouse Concrete Floor Repairs
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : The warehouse concrete floor had several localized areas of deterioration and material loss in areas subjected to continuous industrial and forklift t...
Cooling tower base support showing old coating on the upper section and coating removal with surface preparation in progress on the lower section. Cooling Tower Base Corrosion Repair and Protection
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade)
Problem : The steel base and supporting structure of the cooling tower showed extensive corrosion and severe deterioration of the existing protective coating. I...

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