Search - Belzona Case Studies

	Pump Casing Repaired with Belzona Materials Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : Corrosion and erosion damage were identified on the pump casing surface. The deteriorated condition of the pump component highlighted the need for rep...
	Damaged Pump Parts Repair by Belzona Solution Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pump components, including pump casing and pump impellers, were reported to have suffered from both corrosion and erosion damage. These issues affecte...
	Hydropower Draft Tube Rebuild Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Systemic pitting across the draft tube wall indicated ongoing erosion and corrosion mechanisms that would continue to progress without intervention. A...
	Belzona SF6-FIX Leak Sealing Solution to Complex Geometry Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1981 (SuperWrap II), Belzona SuperWrap II, Belzona 7311 Problem : SF6 leaks were detected from a flange in the power industry. Sf6 leaks are one of the most potent greenhouse gases, approximately 36,000 times more po...
	Belzona Repair Solution for Split Case Pump and Pump Impeller Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : The pump components were damaged due to prolonged exposure to erosion and corrosion during service. This resulted in surface degradation, metal loss, ...
	Cost-Effective Pump Repair Using Belzona Composite Solutions Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : The upper and lower areas of the pump casing were reported with corrosion damage. The pump impeller was also damaged and needed repair to restore the ...
	Emergency Repair of a 140 °C Liquid Sulfur Tank with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593, Belzona 1983 (SuperWrap II) Problem : A liquid sulfur storage tank operating at approximately 140 °C experienced progressive internal corrosion, which eventually led to the formation of a ...
	Pump Components Repaired and Protected with Belzona Systems Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Severe corrosion had been identified on the pump casing and impeller, highlighting the need for a timely repair solution and corrective action to prev...
	Bell and Spigot Joint Sealed with Belzona Composite Repair System Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811DW (DW Immersion Grade) Problem : Water leakage was identified at the bell-and-spigot joint of an underground freshwater main pipeline located along a highway. The leakage was attribut...
	Belzona Keeps Floating Hoses Afloat Industry: Oil & Gas (OILG) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2221 (MP Fluid Elastomer), Belzona 2921 (Elastomer GP Conditioner), Accessories Problem : Twenty-four floating hose units in a refinery facility had experienced significant wear and tear on their rubber components in several locations, requ...
	Belzona Repair of Leakage on a Diesel Fuel Storage Tank Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 9611 (ES-Metal) Problem : The customer identified a small leak originating from behind an existing doubler plate that had been installed decades ago, with no records available....
	Repair and Coating Split Case Pump and Impeller by Belzona Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Split case pump and impeller were reported with severe erosion-corrosion damage.
	Belzona Restores 18 Stripped Threads on Yacht Industry: Marine (MRNE) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1111 (Super Metal), Belzona 1121 (Super XL-Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent) Problem : Handrails on the ship’s hull were subject to galvanic corrosion between the bolts and the hull, resulting in delamination of the surrounding coating. ...
	Grouting and fairing of basalt tiles in a cement separator with Belzona Industry: General Industry (GIND) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : A separator in a cement plant is cladded with basalt tiles, which are exposed to severe abrasion and they need to be protected from further deteriorat...
	Mitigating the abrasive effect of ash with Belzona lining Industry: Power (POWR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : A metal element is placed within the ash treatment system of a coal-fired powerplant. It is exposed to abrasion from ash particles being transported, ...
	Providing durable anti-slip protection of factory stairways Industry: Cement (CMNT) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Stairway in a cement plant needed anti-slip protection in order to prevent tripping and injuries.
	Stress crack corrosion repaired on interior of reactor Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1983 (SuperWrap II), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade) Problem : Customer was seeing stress, crack corrosion on the internal weld seems of their reactor, as well as pitting on the welds.
	Safety nonskid for office entry Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Non-skid safety markings leading into the customers engineering offices was wearing off after 14 years of service. The customer, a long time user of B...
	Belzona 4181 trench and containment protection Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4981 (Magma HT Conditioner) Problem : Customer wanted to protect newly built trenches, containment areas, and holding pit, for their new acid unit. Due to multiple previous Belzona contain...
	Belzona Restores Damaged Pump Components Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pitting damage on the internal surface of pump impeller and pump casing was reported.
	Repair and Protection of Turbine Stay Vanes Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The original coating on the stay vanes of this turbine had begun to wear through and mechanical damage to the leading edges was evident. The stay v...
	Belzona Solution for Worn Pump Impeller Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : Damage surface on pump impeller caused by erosion and corrosion
	Refurbishment of Damaged Oil Strainer Using Belzona Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 3921 (GSC Surface Conditioner), Belzona 4341 (Magma CR4), Belzona 5111 (Ceramic Cladding) Problem : An oil–water strainer operating at ambient temperature with an acidic pH had suffered severe internal erosion. This resulted in through-wall defects a...
	Flue Gas Compressor Index Cover Repair and Coating with Belzona Industry: Food & Drink (FOOD) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The pump cover had suffered severe erosion damage due to prolonged service conditions. As a result, the client classified the pump as scrap and placed...
	Massive Seawater Evaporator Protected with Belzona 5892 at a Power Plant in Saudi Arabia Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 5892 Problem : A seawater evaporator at a power plant in Saudi Arabia was facing a severe internal corrosion issue.
	Repair of Ship Deck Using Belzona Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal) Problem : A routine inspection revealed that the steel deck had suffered from heavy corrosion, resulting in noticeable metal loss and the formation of multiple ...
	Glass Fused Steel Tank Shell Repair with Cold Bonding Technique Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Leakage was observed due to the loss of effective corrosion protection at the bottom section of the tank shell, leading to accelerated corrosion, wall...
	Repair of a Deformed and Leaking 36 Inch Crude Oil Pipeline Using Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1221 (Super E-Metal), Belzona 5831 (ST-Barrier), Belzona 9611 (ES-Metal) Problem : Severe external corrosion, combined with continuous loading from the support structure, caused structural deformation and the formation of a pinhole l...
	PM2 Dryer Roller Protected with Belzona Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T Problem : A dryer roller experienced heavy corrosion and erosion attack, requiring a repair solution to restore the roller’s functional capacity and ensure cons...
	Belzona Protection of a Cooling Water Seawater Line in a Saudi Arabian Power Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 5811 (Immersion Grade) Problem : The seawater piping in the power plant exhibited significant internal degradation, characterized by corrosion, erosion, and substantial metal loss. In...

	Pump Casing Repaired with Belzona Materials Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : Corrosion and erosion damage were identified on the pump casing surface. The deteriorated condition of the pump component highlighted the need for rep...
	Damaged Pump Parts Repair by Belzona Solution Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pump components, including pump casing and pump impellers, were reported to have suffered from both corrosion and erosion damage. These issues affecte...
	Hydropower Draft Tube Rebuild Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Systemic pitting across the draft tube wall indicated ongoing erosion and corrosion mechanisms that would continue to progress without intervention. A...
	Belzona SF6-FIX Leak Sealing Solution to Complex Geometry Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1981 (SuperWrap II), Belzona SuperWrap II, Belzona 7311 Problem : SF6 leaks were detected from a flange in the power industry. Sf6 leaks are one of the most potent greenhouse gases, approximately 36,000 times more po...
	Belzona Repair Solution for Split Case Pump and Pump Impeller Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : The pump components were damaged due to prolonged exposure to erosion and corrosion during service. This resulted in surface degradation, metal loss, ...
	Cost-Effective Pump Repair Using Belzona Composite Solutions Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : The upper and lower areas of the pump casing were reported with corrosion damage. The pump impeller was also damaged and needed repair to restore the ...
	Emergency Repair of a 140 °C Liquid Sulfur Tank with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593, Belzona 1983 (SuperWrap II) Problem : A liquid sulfur storage tank operating at approximately 140 °C experienced progressive internal corrosion, which eventually led to the formation of a ...
	Pump Components Repaired and Protected with Belzona Systems Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Severe corrosion had been identified on the pump casing and impeller, highlighting the need for a timely repair solution and corrective action to prev...
	Bell and Spigot Joint Sealed with Belzona Composite Repair System Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811DW (DW Immersion Grade) Problem : Water leakage was identified at the bell-and-spigot joint of an underground freshwater main pipeline located along a highway. The leakage was attribut...
	Belzona Keeps Floating Hoses Afloat Industry: Oil & Gas (OILG) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2221 (MP Fluid Elastomer), Belzona 2921 (Elastomer GP Conditioner), Accessories Problem : Twenty-four floating hose units in a refinery facility had experienced significant wear and tear on their rubber components in several locations, requ...
	Belzona Repair of Leakage on a Diesel Fuel Storage Tank Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 9611 (ES-Metal) Problem : The customer identified a small leak originating from behind an existing doubler plate that had been installed decades ago, with no records available....
	Repair and Coating Split Case Pump and Impeller by Belzona Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Split case pump and impeller were reported with severe erosion-corrosion damage.
	Belzona Restores 18 Stripped Threads on Yacht Industry: Marine (MRNE) \| Application: ENC-Engines and Casings (ENC) \| Products: Belzona 1111 (Super Metal), Belzona 1121 (Super XL-Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent) Problem : Handrails on the ship’s hull were subject to galvanic corrosion between the bolts and the hull, resulting in delamination of the surrounding coating. ...
	Grouting and fairing of basalt tiles in a cement separator with Belzona Industry: General Industry (GIND) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : A separator in a cement plant is cladded with basalt tiles, which are exposed to severe abrasion and they need to be protected from further deteriorat...
	Mitigating the abrasive effect of ash with Belzona lining Industry: Power (POWR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : A metal element is placed within the ash treatment system of a coal-fired powerplant. It is exposed to abrasion from ash particles being transported, ...
	Providing durable anti-slip protection of factory stairways Industry: Cement (CMNT) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Stairway in a cement plant needed anti-slip protection in order to prevent tripping and injuries.
	Stress crack corrosion repaired on interior of reactor Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1983 (SuperWrap II), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade) Problem : Customer was seeing stress, crack corrosion on the internal weld seems of their reactor, as well as pitting on the welds.
	Safety nonskid for office entry Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : Non-skid safety markings leading into the customers engineering offices was wearing off after 14 years of service. The customer, a long time user of B...
	Belzona 4181 trench and containment protection Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4981 (Magma HT Conditioner) Problem : Customer wanted to protect newly built trenches, containment areas, and holding pit, for their new acid unit. Due to multiple previous Belzona contain...
	Belzona Restores Damaged Pump Components Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide) Problem : Pitting damage on the internal surface of pump impeller and pump casing was reported.
	Repair and Protection of Turbine Stay Vanes Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The original coating on the stay vanes of this turbine had begun to wear through and mechanical damage to the leading edges was evident. The stay v...
	Belzona Solution for Worn Pump Impeller Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : Damage surface on pump impeller caused by erosion and corrosion
	Refurbishment of Damaged Oil Strainer Using Belzona Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 3921 (GSC Surface Conditioner), Belzona 4341 (Magma CR4), Belzona 5111 (Ceramic Cladding) Problem : An oil–water strainer operating at ambient temperature with an acidic pH had suffered severe internal erosion. This resulted in through-wall defects a...
	Flue Gas Compressor Index Cover Repair and Coating with Belzona Industry: Food & Drink (FOOD) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : The pump cover had suffered severe erosion damage due to prolonged service conditions. As a result, the client classified the pump as scrap and placed...
	Massive Seawater Evaporator Protected with Belzona 5892 at a Power Plant in Saudi Arabia Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 5892 Problem : A seawater evaporator at a power plant in Saudi Arabia was facing a severe internal corrosion issue.
	Repair of Ship Deck Using Belzona Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal) Problem : A routine inspection revealed that the steel deck had suffered from heavy corrosion, resulting in noticeable metal loss and the formation of multiple ...
	Glass Fused Steel Tank Shell Repair with Cold Bonding Technique Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Leakage was observed due to the loss of effective corrosion protection at the bottom section of the tank shell, leading to accelerated corrosion, wall...
	Repair of a Deformed and Leaking 36 Inch Crude Oil Pipeline Using Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1221 (Super E-Metal), Belzona 5831 (ST-Barrier), Belzona 9611 (ES-Metal) Problem : Severe external corrosion, combined with continuous loading from the support structure, caused structural deformation and the formation of a pinhole l...
	PM2 Dryer Roller Protected with Belzona Industry: Pulp & Paper (PLPR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391T Problem : A dryer roller experienced heavy corrosion and erosion attack, requiring a repair solution to restore the roller’s functional capacity and ensure cons...
	Belzona Protection of a Cooling Water Seawater Line in a Saudi Arabian Power Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 5811 (Immersion Grade) Problem : The seawater piping in the power plant exhibited significant internal degradation, characterized by corrosion, erosion, and substantial metal loss. In...

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