Search - Belzona Case Studies

	Plate bond to repair and protect a chute that has powder lime blown through it Industry: General Industry (GIND) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1212,Belzona 1812 (Ceramic Carbide FP) Problem : The chute which carries powder lime had a hole in it they needed to repair in place while adding abrasion protection with Belzona 1812
	Weakened pipe reinforced with plate bonding and SW Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap Problem : A pipe in a wastewater plant needed had suffered from external corrosion and metal loss over the years.
	Emergency repair on escalator handrail with Belzona products Industry: Buildings & Structures (BSTR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2311 (SR Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : The handrail of an escalator had 2 defective areas. The side of the rubber was ripped and presented a potential safety hazard for the mall customers.
	Torn conveyor belt repaired with Belzona elastomers Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2111 (D & A Hi-Build Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : Conveyor belt was ripped and needed repair before being put back in service
	Pump bearing housing repair in situ Industry: Marine (MRNE) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 9411 (Release Agent) Problem : Upon removal of the top casing, the pump was inspected. It was determined that the bush seating was suffering from corrosion and wear and needed to be...
	Submersible Multi Stage Pump Repairs and Coatings Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1321 (Ceramic S-Metal),Belzona 4311 (Magma CR1),Belzona 9111 (Cleaner Degreaser) Problem : The customer had three submersible multi stage pumps that required rebuilding and recoating to both the inside and outside of the equipment.
	Belzona Saves Hospital AHU Condensate Pan Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831LT Problem : Water condensing on the cooling coils would trickle down to the collection pan. Over the years the pan corroded to the point where large holes develop...
	Belzona 5811 Exterior/Interior Columns and Head Belzona 5811/5111 Exterior 1341 Wet Interior Pitting filled with Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1341 (Supermetalglide),Belzona 5111 (Ceramic Cladding),Belzona 5811 (Immersion Grade) Problem : Extreme pitting and loss of integrity
	BELZONA SUPERWRAP II APPLICATION ON MONEL 400 BELLOWS BETWEEN CONVOLUTIONS Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1981 (SuperWrap II) Problem : There was a small crack in the Monel which needed terminating and filling with Belzona 1511. The bellow also required strengthening.
	PETROCHEMICAL FLANGE ENCAPSULATION Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412,Belzona 8411 Problem : Customer based in Sarnia, Ontario was having corrosion problems in several flanges of his plant. The protective paint that was used in the past would ...
	Protection of stainless-steel scrubber vessel from chemical attack Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal),Belzona 4311 (Magma CR1) Problem : Newly fabricated stainless-steel scrubber vessels were put in service without a coating thinking the stainless-steel will provide enough protection. A...
	Diffuser ring resurface and coated with Belzona Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1341 (Supermetalglide) Problem : Diffuser ring was corroded and certain areas were worn out and needed to be resurfaced.
	Internal lining of vacuum deaerator Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : The customer was looking to internally line a newly fabricated 54,000 lbs Brine Vacuum Deaerator tank. They wanted to protect their investment by appl...
	Cold bonding to repair leaky cooling tower Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal) Problem : Customer was having problems with their cooling tower. The equipment was experiencing corrosion and in some areas they even had through wall defects.
	Pipe Strengthening with Belzona SuperWrap II Industry: Local Authorities & Municipalities (LAMU) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap II Problem : A 60” carbon steel pipe that had suffered from external corrosion and metal loss over the years. The defective area was about 15 feet. They required a...
	Pipe in a wastewater pumping station reinforced with Belzona SWII Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap,Belzona 5811 (Immersion Grade) Problem : The pipe section was suffering from general external corrosion. The pipe had become weakened from severe metal loss. This pipe section never got flood...
	Glass coated pipe in very acidic service at 250 F temperature in need of repair. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1593 Problem : A pipe inside a glass lined tank had suffered a failure in the glass liner causing pitting in 2 areas on the pipe. The pitting needed to be filled in ...
	Protection of elbows in municipality potable water plant Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1341N (Supermetalglide) Problem : Pipe elbows had a concrete liner which was very deteriorated and at times concrete chunks became loose in the system which was unacceptable.
	Refurbishment and protection of Water-Polymer Mixture Tank from further corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Tank was very badly corroded and required refurbishment and protection
	Chemically damaged floor rebuilt and protected with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1),Belzona 9111 (Cleaner Degreaser) Problem : Manufacturing plant that processes Bio-based succinic acid was having issues with their floors. Dry process material of Bio-based succinic acid was be...
	Repair of wear and through wall defect on Volute of Pumps and Protection of Pumps from further corrosion Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1321 (Ceramic S-Metal) Problem : Through wall defect and wear in pump caused by sewage and particles in wastewater was to be repaired and lined with intention of getting more lives ou...
	Wind turbine blades LEP protected with Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 2911 (Elastomer QD Conditioner),Belzona 5721 Problem : A customer in Southwestern Ontario was looking to repair and refurbish some of their blades that were affected from severe erosion. The blades were no...
	Reviving Gray and Black Tanks Inside a Marine Vessel with Belzona Solutions Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal),Belzona 5811 (Immersion Grade) Problem : The gray and black tanks inside the marine vessel were suffering from coating failure and corrosion issues. The main flange also required repair from ...
	Stemming and Sealing High Voltage Transformer Oil Leak Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831 (ST-Barrier),Accessories Problem : Customer was looking for a solution to stem and seal oil leakages from flanges and under the high voltage bushing pockets..
	Coated Secondary Containment Areas Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1),Belzona 4911 (Magma TX Conditioner),Belzona 5811 (Immersion Grade),Belzona 9111 (Cleaner Degreaser) Problem : The new water treatment facility had four rooms with secondary containment areas for storing chemicals that was required to have protecting coating to...
	Protection of new Flygt Pump Industry: Other (OTHER) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Customer had a new pump and wanted to protect it before putting it in service to aid better longevity.
	Solvents Pump Repair Belzona 1321 and Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1321 (Ceramic S-Metal) Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.
	Belzona protects newbuilt lift station tank in a marine vessel. Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5892 Problem : Customer wanted to protects a newbuilt lift station tank in a marine vessel to increase longevity.
	Leaking Porous Weld Repair Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 9111 (Cleaner Degreaser) Problem : Weld Joint on stainless steel pipe was leaking due to a porosity and slag inclusion
	Repairing the shaft of a vintage air handler unit, aged over 50 years Industry: General Industry (GIND) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal),Belzona 9111 (Cleaner Degreaser),Belzona 9411 (Release Agent) Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...

	Plate bond to repair and protect a chute that has powder lime blown through it Industry: General Industry (GIND) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1212,Belzona 1812 (Ceramic Carbide FP) Problem : The chute which carries powder lime had a hole in it they needed to repair in place while adding abrasion protection with Belzona 1812
	Weakened pipe reinforced with plate bonding and SW Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap Problem : A pipe in a wastewater plant needed had suffered from external corrosion and metal loss over the years.
	Emergency repair on escalator handrail with Belzona products Industry: Buildings & Structures (BSTR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2311 (SR Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : The handrail of an escalator had 2 defective areas. The side of the rubber was ripped and presented a potential safety hazard for the mall customers.
	Torn conveyor belt repaired with Belzona elastomers Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2111 (D & A Hi-Build Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : Conveyor belt was ripped and needed repair before being put back in service
	Pump bearing housing repair in situ Industry: Marine (MRNE) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 9411 (Release Agent) Problem : Upon removal of the top casing, the pump was inspected. It was determined that the bush seating was suffering from corrosion and wear and needed to be...
	Submersible Multi Stage Pump Repairs and Coatings Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1321 (Ceramic S-Metal),Belzona 4311 (Magma CR1),Belzona 9111 (Cleaner Degreaser) Problem : The customer had three submersible multi stage pumps that required rebuilding and recoating to both the inside and outside of the equipment.
	Belzona Saves Hospital AHU Condensate Pan Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831LT Problem : Water condensing on the cooling coils would trickle down to the collection pan. Over the years the pan corroded to the point where large holes develop...
	Belzona 5811 Exterior/Interior Columns and Head Belzona 5811/5111 Exterior 1341 Wet Interior Pitting filled with Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1341 (Supermetalglide),Belzona 5111 (Ceramic Cladding),Belzona 5811 (Immersion Grade) Problem : Extreme pitting and loss of integrity
	BELZONA SUPERWRAP II APPLICATION ON MONEL 400 BELLOWS BETWEEN CONVOLUTIONS Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1981 (SuperWrap II) Problem : There was a small crack in the Monel which needed terminating and filling with Belzona 1511. The bellow also required strengthening.
	PETROCHEMICAL FLANGE ENCAPSULATION Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412,Belzona 8411 Problem : Customer based in Sarnia, Ontario was having corrosion problems in several flanges of his plant. The protective paint that was used in the past would ...
	Protection of stainless-steel scrubber vessel from chemical attack Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal),Belzona 4311 (Magma CR1) Problem : Newly fabricated stainless-steel scrubber vessels were put in service without a coating thinking the stainless-steel will provide enough protection. A...
	Diffuser ring resurface and coated with Belzona Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1341 (Supermetalglide) Problem : Diffuser ring was corroded and certain areas were worn out and needed to be resurfaced.
	Internal lining of vacuum deaerator Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : The customer was looking to internally line a newly fabricated 54,000 lbs Brine Vacuum Deaerator tank. They wanted to protect their investment by appl...
	Cold bonding to repair leaky cooling tower Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal) Problem : Customer was having problems with their cooling tower. The equipment was experiencing corrosion and in some areas they even had through wall defects.
	Pipe Strengthening with Belzona SuperWrap II Industry: Local Authorities & Municipalities (LAMU) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap II Problem : A 60” carbon steel pipe that had suffered from external corrosion and metal loss over the years. The defective area was about 15 feet. They required a...
	Pipe in a wastewater pumping station reinforced with Belzona SWII Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1982 (SuperWrap II),Belzona SuperWrap,Belzona 5811 (Immersion Grade) Problem : The pipe section was suffering from general external corrosion. The pipe had become weakened from severe metal loss. This pipe section never got flood...
	Glass coated pipe in very acidic service at 250 F temperature in need of repair. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1593 Problem : A pipe inside a glass lined tank had suffered a failure in the glass liner causing pitting in 2 areas on the pipe. The pitting needed to be filled in ...
	Protection of elbows in municipality potable water plant Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1341N (Supermetalglide) Problem : Pipe elbows had a concrete liner which was very deteriorated and at times concrete chunks became loose in the system which was unacceptable.
	Refurbishment and protection of Water-Polymer Mixture Tank from further corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Tank was very badly corroded and required refurbishment and protection
	Chemically damaged floor rebuilt and protected with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1),Belzona 9111 (Cleaner Degreaser) Problem : Manufacturing plant that processes Bio-based succinic acid was having issues with their floors. Dry process material of Bio-based succinic acid was be...
	Repair of wear and through wall defect on Volute of Pumps and Protection of Pumps from further corrosion Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1321 (Ceramic S-Metal) Problem : Through wall defect and wear in pump caused by sewage and particles in wastewater was to be repaired and lined with intention of getting more lives ou...
	Wind turbine blades LEP protected with Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 2911 (Elastomer QD Conditioner),Belzona 5721 Problem : A customer in Southwestern Ontario was looking to repair and refurbish some of their blades that were affected from severe erosion. The blades were no...
	Reviving Gray and Black Tanks Inside a Marine Vessel with Belzona Solutions Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal),Belzona 5811 (Immersion Grade) Problem : The gray and black tanks inside the marine vessel were suffering from coating failure and corrosion issues. The main flange also required repair from ...
	Stemming and Sealing High Voltage Transformer Oil Leak Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal),Belzona 5831 (ST-Barrier),Accessories Problem : Customer was looking for a solution to stem and seal oil leakages from flanges and under the high voltage bushing pockets..
	Coated Secondary Containment Areas Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1),Belzona 4911 (Magma TX Conditioner),Belzona 5811 (Immersion Grade),Belzona 9111 (Cleaner Degreaser) Problem : The new water treatment facility had four rooms with secondary containment areas for storing chemicals that was required to have protecting coating to...
	Protection of new Flygt Pump Industry: Other (OTHER) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Customer had a new pump and wanted to protect it before putting it in service to aid better longevity.
	Solvents Pump Repair Belzona 1321 and Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal),Belzona 1321 (Ceramic S-Metal) Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.
	Belzona protects newbuilt lift station tank in a marine vessel. Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5892 Problem : Customer wanted to protects a newbuilt lift station tank in a marine vessel to increase longevity.
	Leaking Porous Weld Repair Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 9111 (Cleaner Degreaser) Problem : Weld Joint on stainless steel pipe was leaking due to a porosity and slag inclusion
	Repairing the shaft of a vintage air handler unit, aged over 50 years Industry: General Industry (GIND) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal),Belzona 9111 (Cleaner Degreaser),Belzona 9411 (Release Agent) Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...

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