Belzona coating for mill scale wastewater channel in steel industry
Industry: Steel & Metal Processing (STEL)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona 1814
Problem : After 6 years in service the customer, who fabricates wire, faced severe delamination on a concrete wastewater channel in the process of steel wire ro... |
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Roll Crusher abrasive lining
Industry: Water / Wastewater (WATR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona 1812 (Ceramic Carbide FP)
Problem : Roll crushers in use in a sludge processing plant were experiencing excessive wear in service. |
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Balconies and stairwells Improvements
Industry: Buildings & Structures (BSTR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona 3131 (WG Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 3931 (WG Membrane Conditioner), Belzona 4131 (Magma-Screed), Belzona 4141 (Magma-Build), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner), Belzona 5122 (Clear Cladding Concentrate), Belzona 5231 (SG Laminate), Belzona 9231 (Surefoot Aggregate)
Problem : Multiple issues needed to be addressed in this large project where 2 groups of 5 flats had issues with spalling concrete to stairwells, unsafe , broke... |
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Belzona improves efficiency of cooling water circulation system centrifugal pump
Industry: Chemical & Petrochemical (PETR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The centrifugal pump has been in service for more than ten years. The Customer wanted to repair the corroded area of the pump casing and impeller, and... |
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Repeated Coating of Split Casing Pump for Drinking Water
Industry: Water / Wastewater (WATR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : The pump owner was faced with the problem of erosion-corrosion inside the pump, causing pitted areas in the internal surface every two years. To solve... |
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Repair and Protection of Centrifugal Split Casing Pump
Industry: Oil & Gas (OILG)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The pump faced erosion and corrosion of the pump casing, resulting in pitting damage across the internal surfaces affecting performance. |
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Refurbishment of Drinking Water Split Casing Pump
Industry: Water / Wastewater (WATR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : Customer faced corrosion and erosion in the casing of drinking water pump and it was unusable before Belzona repair. |
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Belzona cold plate bonds in flour silo
Industry: Food & Drink (FOOD)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Corrosion in flour silos had lead to through wall defects |
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Feed Rotor for CHP plant protected
Industry: Power (POWR)
| Application:
PDP-Positive Displacement Pumps (PDP)
| Products:
Belzona 1341 (Supermetalglide)
Problem : A stainless Fuel feeding rotor had suffered wear and damage, creating issues with leaks, back pressure and unwanted vacuums in the feeder process to t... |
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Refurbisment of Energy From Waste Process Plant
Industry: Commercial Facilities (COMM)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1593
Problem : Customer was suffering severe internal corrosion within their process plants pillenium & re-circulation channels. This was due to high concentration... |
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Furnace Air Intake Blower
Industry: Heating, Ventilation & Air Conditioning (HVAC)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Infiltration of Perlite dust into the blower system causing very quick abrasive damage to blower fins. |
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HYDRAULIC RAM REPAIR FOR HEAVY-DUTY MARINE LIFTER
Industry: Marine (MRNE)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona 1131 (Bearing Metal)
Problem : Three hydraulic rams, each with a 140 mm diameter shaft, were severely damaged around the seal area due to mechanical wear. These rams, essential for ... |
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Belzona protects coal chute
Industry: Mining & Quarrying (MINQ)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona 1331
Problem : Sticking coal caused downtime and backed up processes. |
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Creating Irregular Shim for Tracked Skidder Axle
Industry: Other (OTHER)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona 1111 (Super Metal)
Problem : A tracked skidder used in forestry had sustained damage which distorted the frame, causing one track drive to be slightly out of alignment even after ... |
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Local Firehall
Industry: Buildings & Structures (BSTR)
| Application:
WPA-Wall Problem Areas (WPA)
| Products:
Belzona 4111 (Magma-Quartz)
Problem : Rebar was being attacked by moisture and causing it to spall. |
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Repair Marine Seawater Cooling Pump
Industry: Marine (MRNE)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1212
Problem : The casing for the seawater cooling pump was terribly corroded from age and over use. Replacement would be too long to allow the ship to resume oper... |
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Belzona repairs expansion joint leak
Industry: Steel & Metal Processing (STEL)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner)
Problem : Holes in an acid tank expansion joint needed to be repaired without welding. |
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Turbine impeller protected using Belzona.
Industry: Water / Wastewater (WATR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1311 (Ceramic R-Metal), Belzona 2141 (ACR-Fluid Elastomer), Belzona 2941 (Elastomer SP-Conditioner)
Problem : The turbine was damaged by the erosion-corrosion process. |
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Belzona applied to protect the bottom of the large tank against corrosion
Industry: Pharmaceutical (PHAR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade)
Problem : Damage appeared on the bottom of the tank due to corrosion. |
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Belzona used for the repair and protection of the distributor head of the exchanger
Industry: Power (POWR)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona 1391T, Belzona 1511 (Super HT-Metal)
Problem : Damage to the distribution head of the exchanger causes poor distribution of hot water and a decrease in the efficiency of the exchanger. |
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Belzona 1212 and Belzona 9621 stop the pulp water leak.
Industry: Pulp & Paper (PLPR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1212, Belzona 9621
Problem : The stainless steel pipe seam had a defective weld allowing the pulp processing water to leak from the joint and had been for many years. |
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Belzona Restored and Protected the Oil Sealing Surface of Wind Turbine
Industry: Power (POWR)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona 1311 (Ceramic R-Metal)
Problem : The oil sealing surface of a wind turbine at the wind farm were worn out and needed to be repaired. |
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Belzona Repeatedly Offers Rebuilding and Efficiency Coating Solutions for OEM Pump Manufacturers
Industry: Water / Wastewater (WATR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 1391T
Problem : Pumps at OEM manufacturers require rebuilding and coating to repair corrosion and damage and to improve efficiency. |
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X-Ray Room Floor Repaired with BELZONA
Industry: Buildings & Structures (BSTR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona 4131 (Magma-Screed), Belzona 5231 (SG Laminate), Belzona 5811 (Immersion Grade)
Problem : Lack of structural integrity was the culprit for uneven, sagging floors in a local hospital resulting in failures in medical imaging equipment. |
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Containment Pond
Industry: General Industry (GIND)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 3121 (MR7), Belzona 5231 (SG Laminate)
Problem : The containment area was very old and was suffering issues with cracking. The containment area was not in use but looked really bad for the inspectors... |
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Belzona Seals and Protects Corrugated Metal Roof Of a Waste Digester Chamber
Industry: Not Specified (NS)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier)
Problem : The corrugated roof suffered from multiple through holes created by severe corrosion. The content of the digester tank was methane gas, and mechanical... |
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Belzona Provides Better Protection for Seawater Pipe Spools
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1331
Problem : As internal coating failures could cause severe erosion and catastrophic damage, existing pipelines had to be replaced with newly protected lines, |
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Sealing of leaks to SF6 Gas Circuit Breaker in large substation
Industry: Power (POWR)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona 7311
Problem : SF6 leaking from joints and bolts |
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Kingspan Joint sealing
Industry: Food & Drink (FOOD)
| Application:
RPA-Roof Problem Areas (RPA)
| Products:
Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : Condensation from local chillers were forming puddles and a build up of standing water over the Kingspan roof sheets of a large chiller room. The wate... |
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Belzona creates solution for ongoing floor issues
Industry: General Industry (GIND)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 9411 (Release Agent)
Problem : The customer was repeatedly offering repairs to the same areas, on average every 6 to 8 weeks using a low quality cementitious repair material from th... |
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