Our latest KHIAs

Glass fused lined steel tank repairs with Belzona going strong after 10 years of service
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 1981 (SuperWrap II), Belzona 5831 (ST-Barrier)
Problem : Glass-fused lined steel tanks are widely used due to their excellent chemical resistance; however, damage to the substrate can present significant ope...
Can filler support frame protected with Belzona 4341
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4341 (Magma CR4)
Problem : Customer has a filler line that is regularly subjected to chemical cleaning processes. The upper section of the line is constructed from stainless ste...
Concrete pump plinths repaired with Belzona
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 7111
Problem : Customer was facing issues with damaged concrete pump plinths at a pumping station which had previously been repaired with cement/concrete material, w...
Quick Turn Around for T- Pipe using Belzona 7311 at Petrochemical Plant
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 5811 (Immersion Grade), Belzona 7311
Problem : Corrosion had caused perforation on a cooling water pipe in a petrochemical site that produces ammonium nitrate fertilizers had caused the pipe to lea...
Belzona Solution for Deep Corrosion Pitting Repair on FWD Main Deck Area for Vessel
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : One of our marine clients reported a pitting corrosion issue on the main deck of their vessel. The damage was primarily caused by continuous exposure ...
Pipeline leakage arrest and reinforcement using Belzona composite systems
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5841
Problem : Our esteemed customer required the restoration of metal loss in the splash zone of a cooling tower riser pipe, which had been damaged due to continuou...
Belzona Repairs a Corroded Flange at a Gas Yard
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal)
Problem : During routine maintenance, a section of pipe (originally under insulation) was found to be severely corroded, with the flange particularly affected. ...
Dissolved Air Flotation Tank Protected
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811 (Immersion Grade)
Problem : A sewage treatment plant required a solution to protect a Dissolved Air Flotation (DAF) tank, used in wastewater treatment, from corrosion and chemica...
Belzona Solution for Seawater Butterfly Valves
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : An onshore client experienced severe erosion-corrosion in several butterfly valves, compromising their integrity and operational performance. A detail...
BELZONA PROTECTION AGAINST EROSION-CORROSION IN NEW HEAT EXCHANGERS
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1391T
Problem : Preventative maintenance was required to protect new heat exchangers from corrosion and erosion at elevated service temperatures of up to 120°C. Witho...
BELZONA STOPS ROOF LEAKS AND PROVIDES LONG-TERM PROTECTION
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 3111 (Flexible Membrane), Belzona 3911 (PSC Surface Conditioner), Accessories
Problem : Roof leakage was identified on a highly critical facility.
Belzona Bracket Bonding on a Warship
Industry: Military (MILI)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : New safety barrier chains were required in all RADHAZ areas of the upper deck, conventional methods of attaching the brackets to which the chains will...
Corroded Bulkhead Reinforced with Belzona
Industry: Military (MILI)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : Localised corrosion on the bulkhead surrounding the mainmast was noticed during a routine inspection. If ignored, this issue would have led to pitting...
Belzona Solutions for Rebuilding and Coating of Wave Generation Tyre Rims
Industry: Other (OTHER)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser)
Problem : The track, manifold, and wave-generation system tyre rims have experienced corrosion, which may lead to future air leakage even within a short period ...
Parking Garage Concrete Wall Repair Using Belzona 4141
Industry: Buildings & Structures (BSTR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products: Belzona 4141 (Magma-Build), Belzona 4911 (Magma TX Conditioner)
Problem : A concrete wall within a parking garage structure had suffered significant deterioration due to prolonged water intrusion. Moisture penetration throug...
Z-Drive Repair Using Belzona 1111 and 5821
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1111 (Super Metal), Belzona 5821
Problem : The azimuth nozzle on a Z-drive propulsion system was experiencing cavitation erosion caused by the high-velocity turbulence generated by the propelle...
Shaft Bearing Set Chocking Using Belzona 7111
Industry: Marine (MRNE)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 7111
Problem : A new shaft bearing set required precision chocking to ensure proper alignment and load distribution across the bearing foundation. Without a reliable...
Pipe Repair Using Belzona 1161 and SuperWrap II
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 1984
Problem : A copper-nickel main motor cooler pipe developed an active leak while the vessel was at sea. The 3-inch diameter pipe had experienced through-wall cor...
Attaching Steel Platform to Concrete Roof Using Belzona 4111/4911
Industry: Buildings & Structures (BSTR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : AT&T needed to install a new rooftop steel platform at a hotel in Redmond, Washington to support 5G cellular antenna equipment. During pre-installatio...
In-situ Sealing of SF6 Gas Leak on GIS Equipment Using Belzona SF6-Fix System
Industry: Power (POWR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1983 (SuperWrap II), Belzona SuperWrap, Belzona 5721, Belzona 7311, Accessories
Problem : A significant SF6 gas leak developed on a GIS unit, resulting in a continuous pressure drop that compromised the system’s operational integrity. Th...
Chiller Tubesheet Repair
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : The carbon steel tubesheet of a chiller unit serving a commercial HVAC system had suffered significant deterioration due to a combination of erosion, ...
Pump Casing Repaired with Belzona Materials
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide)
Problem : Corrosion and erosion damage were identified on the pump casing surface. The deteriorated condition of the pump component highlighted the need for rep...
Damaged Pump Parts Repair by Belzona Solution
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1331, Belzona 1341 (Supermetalglide)
Problem : Pump components, including pump casing and pump impellers, were reported to have suffered from both corrosion and erosion damage. These issues affecte...
Hydropower Draft Tube Rebuild
Industry: Power (POWR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Systemic pitting across the draft tube wall indicated ongoing erosion and corrosion mechanisms that would continue to progress without intervention. A...
An end plate with a steel girder on top Belzona SF6-FIX Leak Sealing Solution to Complex Geometry
Industry: Power (POWR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1981 (SuperWrap II), Belzona SuperWrap II, Belzona 7311
Problem : SF6 leaks were detected from a flange in the power industry. Sf6 leaks are one of the most potent greenhouse gases, approximately 36,000 times more po...
Belzona Repair Solution for Split Case Pump and Pump Impeller
Industry: Other (OTHER)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser)
Problem : The pump components were damaged due to prolonged exposure to erosion and corrosion during service. This resulted in surface degradation, metal loss, ...
Cost-Effective Pump Repair Using Belzona Composite Solutions
Industry: Other (OTHER)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser)
Problem : The upper and lower areas of the pump casing were reported with corrosion damage. The pump impeller was also damaged and needed repair to restore the ...
Emergency Repair of a 140 °C Liquid Sulfur Tank with Belzona
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1593, Belzona 1983 (SuperWrap II)
Problem : A liquid sulfur storage tank operating at approximately 140 °C experienced progressive internal corrosion, which eventually led to the formation of a ...
Pump Components Repaired and Protected with Belzona Systems
Industry: Other (OTHER)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser)
Problem : Severe corrosion had been identified on the pump casing and impeller, highlighting the need for a timely repair solution and corrective action to prev...
Bell and Spigot Joint Sealed with Belzona Composite Repair System
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811DW (DW Immersion Grade)
Problem : Water leakage was identified at the bell-and-spigot joint of an underground freshwater main pipeline located along a highway. The leakage was attribut...

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