Our latest KHIAs

Corrosion of the steel construction
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811 (Immersion Grade)
Problem : Corrosion to the steel frame work following exposure to chemicals
Pump protection
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1812, Belzona 1391
Problem : Erosion/ corrosion
Gluing of inserts in engine cylinders.
Industry: Transport (TRAN)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1591 (Ceramic XHT)
Problem : It is required to glue inserts into engine cylinders. This glue has to bridge high temperature (over 110°C) and various engine chemicals.
Rubber coating repair
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2111 (D & A Hi-Build Elastomer)
Problem : Damaged existing rubber coating
Belzona distributor's oven helps for quick return to service
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1391T,
Problem : Erosion and Corrosion to the exchanger parts required repairing. Belzona 1391T's time until full service was 28 days in 20°C so post curing was requir...
Automotive Engine Block Repair
Industry: Transport (TRAN)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1212
Problem : Cooling liquid leakage from engine block, on an Opel Astra J model, A14XER engine type.
Brake test rollers
Industry: Transport (TRAN)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1821 (Fluid Metal)
Problem : Coating had failed causing break test rollers to lose positive grip.
Pump plinth rebuild
Industry: Steel & Metal Processing (STEL)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 1391 (Ceramic HT), Belzona 4131 (Magma-Screed), Belzona 4181 (AHR Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner)
Problem : Over time the plinth surface had deteriorated due to constant contact with hot caustic.
Bearing housing repair with Belzona 1111
Industry: Steel & Metal Processing (STEL)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1111 (Super Metal)
Problem : The customer has very good experience with bearing repairs using Belzona 1111 and mobile machining. He uses this service regularly, without complaints...
BELZONA SOLUTION FOR TAIL SHAFT REPAIR AND COATING
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser)
Problem : One of our valued marine customers faced severe pitting on the exposed section of a vessel’s tail shaft due to prolonged seawater exposure and barnacl...
BELZONA SOLUTION FOR REBUILDING AND COATING OF GLOBE VALVE
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : An offshore customer faced an issue with a globe valve that had developed a hole, leading to operational disruptions. To minimize downtime, they requi...
BELZONA SOLUTION FOR REBUILDING & COATING OF STRUCTURE OF VESSEL'S HATCHES
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser)
Problem : The vessel's hatch structures suffered severe corrosion due to prolonged exposure to seawater and the harsh marine environment. This deterioration sig...
BELZONA SOLUTION FOR REBUILDING AND COATING OF CHILLERS
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 5821
Problem : The tube sheet and end cover of the chiller units experienced severe corrosion, resulting in a significant decline in efficiency. Additionally, the we...
BELZONA SOLUTION FOR REFURBISHMENT OF PUMP CASINGS
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 9111 (Cleaner Degreaser)
Problem : A power station customer is experiencing severe corrosion and material loss in their potable water centrifugal pumps, which are critical for water dis...
Belzona Repairs Winch Housing on a Ship
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1111 (Super Metal), Belzona 5831 (ST-Barrier)
Problem : The base of winch housing was suffering from corrosion, raising concerns sea water would contact critical electrical equipment below.
Belzona Superwrap II Restores Fuel Storage Tank Pipeline
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1211 (E-Metal), Belzona 1982 (SuperWrap II)
Problem : Pipeline to storage tank was suffering from thin wall corrosion at the weld seam.
BELZONA SOLUTION FOR INTERNAL REBUILDING & COATING OF PUMP DIFFUSER BOWL
Industry: Power (POWR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser)
Problem : A power station customer faced severe corrosion in the diffuser bowl and vanes of their seawater intake pump due to prolonged exposure to the harsh ma...
Belzona helps to rebuilding and coating the Chiller with 1111 and 1321
Industry: Commercial Facilities (COMM)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : The customer was experiencing corrosion and erosion on the tube sheet, waterbox, and covers. The previously applied coating was unsuitable for the ope...
Belzona provides Internal pump refurbishment with ceramic coating system
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : The pump suffered severe erosion caused by high solid content in the fluid
Belzona Protects Guide Veins at a Hydro Power Station
Industry: Power (POWR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1341 (Supermetalglide)
Problem : The existing coating on the guide veins at the end of the penstock at the entry point to the impeller of the turbine, was starting to show the effects...
Belzona helps to protect HVAC End Covers Suffering Erosion & Corrosion
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1391T
Problem : The asset owner was search for solutions for HVAC end covers that suffered from erosion and corrosion.
Belzona Repairs Split Case Pump
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1341 (Supermetalglide)
Problem : Pump supplier required a coating for the internals of an old split case pump placed at a Desalination plant, during a refurbishment.
Belzona helps to repair VRM crusher bearing housing
Industry: Cement (CMNT)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 9411 (Release Agent)
Problem : Excessive vibrations in the VRM crusher led to damage in the bearing housing, resulting in wear between the housing and the bearing. This wear ultimat...
Belzona protect Spent Caustic Reactor
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593
Problem : The customer relied on the reactor to treat spent caustic, but the old lining system had failed, causing frequent shutdowns that resulted in losses of...
Belzona Chocking System Installed at a Papermill
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 7111, Belzona 9411 (Release Agent)
Problem : A 22-ton screw press with 16 support legs requires a chocking system to withstand harsh physical vibrations and thermal shock.
Coating and rebuilding Multi-stage Pump with Belzona 1111 and Belzona 1341N
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : Multi-stage pump showed evidence of corrosion and erosion due to exposure to water.
Pump Bowels Coated with Belzona 1391T
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1391T
Problem : The customer was looking for a protective system against the effect of corrosion and erosion at high temperatures for the pump bowels.
Pipe Girth Weld Internal Coating
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1391T
Problem : Pipes are coated with Fusion Bonded Epoxy Coating (FBE) from manufacture but after welding, the fitting FBE coating got burned and needed repair.
Sea Water Valve Refurbishment
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Valve was heavily corroded and worn out due to the saltwater attack.
Frito Lay Shaft Repair
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1111 (Super Metal)
Problem : Customer has a shaft that was warn due to bearing failure.

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