Search - Belzona Case Studies

	Belzona delivers on awkward roof Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3131 (WG membrána),Belzona 3931 (WG Membrane Conditioner) Problem : A leaking roof over an engineering workshop proved troublesome and challenging for conventional repair methods, due to the services, ducting, cable tr...
	Belzona Saves Rare Windmill Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane),Belzona 3921 (GSC Surface Conditioner) Problem : The cap of a rare windmill needed serious attention as the coating and protective material had degraded from the twin Larch skin. It was of paramount ...
	Belzona chosen for Rope Access repairs to huge concrete chimney Industry: Local Authorities & Municipalities (LAMU) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 4141 (Magma-Build),Belzona 4911 (Magma TX Conditioner) Problem : Spalling concrete was identified on a 300' concrete chimney during a rope access inspection. The concrete was unstable in certain areas and the Rope A...
	Belzona Repairs and Protects Circulating Water Pipelines Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 5811 (Immersion Grade) Problem : The circulating water pipeline has not been replaced in over 30 years since the factory was built and leakage problems often occured due to corrosion....
	Belzona Provides Anti-Corrosion Protection for Sewage Discharge Outlets of EGC System Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 4311 (Magma CR1) Problem : To enhance control over SOx emissions from the ship hull, a ship EGC (Exhaust Gas Cleaning) system was installed. There would be corrosion issues in t...
	Belzona Protects Pipelines on Offshore Platform Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1331 Problem : The inner coating of the original marine discharge pipeline has been in service for 8 years. The inner coating of the elbows and straight pipes has fa...
	Cold repairs to remedy the damages caused by welding Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391T,Belzona 1511 (Super HT-Metal) Problem : A storage tank was being refurbished with new metal plates being welded onto the existing shell. A part of the project, the contractor was looking for...
	External Rebuilding and Protection with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal) Problem : Severe corrosion on the outside of the 6" inch pipe, pitting is evident.
	Flange Rebuilding at a Fertilizer Plant Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1161 (Super UW-Metal) Problem : There was evidence of bimetallic corrosion and erosion in the 24" elbow between the flange and the seal, which was perforated and thinned the thicknes...
	Butterfly Valve Rebuilding Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 9411 (Release Agent) Problem : The sealing rubber was broken, which causes water to come into direct contact, eroding the substrate where the seal is made.
	Cooling Water Pump Protection Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5821 Problem : The customer performed a plant shutdown and within the schedule was the preventive maintenance of the pump in which damage to the internal coating was...
	REPAIR, REBUILDING AND PROTECTION OF IMPELLER IMPELLER WITH BELZONA TECHNOLOGY Industry: Food & Drink (FOOD) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal),Belzona 1391T Problem : The impeller showed generalized wear, exhibiting the most damage on the vanes and on the trailing edges. This situation generated a loss of efficiency...
	Belzona Lining for Internal Protection of Hydrocyclone Tank Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391 (Ceramic HT) Problem : The existing ceramic lining of the hydrocyclone vessel showed visible signs of damages, such as blisters and cracks. Normal coatings are not suitable ...
	Belzona Protects a Screw Conveyor within a Petrochemical Refineries' Wastewater Facility. Industry: Chemical & Petrochemical (PETR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1341 (Supermetalglide),Belzona 5811 (Immersion Grade) Problem : The screw conveyors transporting solid waste matter separated from water within a Wastewater treatment facility, suffered daily abrasion whilst in ope...
	Belzona Repairs two Hydrocyclones within a Sugar Refinery using Alumina Tiles. Industry: Sugar (SUGR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391 (Ceramic HT),Belzona 1814,Belzona 9811 Problem : Two hydrocyclones were subjected to strong abrasion combined with a chemical attack (Milk of Lime; [Ca(OH)2]). After 6-years of operation, a refurbish...
	Belzona 1812 Protects Screw Conveyor Industry: Power (POWR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : Secondary fuel (SBS) is the end product in the processing of household waste, household-type commercial waste and commercial waste in mechanical, mech...
	Belzona Used on US's First Zero Emissions Tug Boat Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 2211 (MP Hi-Build Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : The front fender for the eWOLF needed to be bonded together using a strong adhesive that would withstand pushing and pulling during the process of adh...
	Repair and Protection of Fixed Cone Free Valve for Hydropower Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1341N (Supermetalglide) Problem : A Howell Bunger Free Discharge valve is commonly used for handling high flow rates from dams and reservoirs. The valve was inspected identifying sever...
	Belzona provides cavitation repair and protection for a large hydropower unit impeller Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona1311, Belzona1341, Belzona2141, Belzona2941, Problem : Cavitation occurs at the top of Francis impeller in a hydropower station unit
	Belzona lines Cooling Pipework for a large Steel Manufacturer Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5811 (Immersion Grade) Problem : The cooling pipework had suffered corrosion due to course and seawater being used as the cooling fluid.
	Belzona Protects a Concrete Floor from Future Oil Ingress Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 1111 (Super Metal),Belzona 1212,Belzona 4521 (Magma-Flex Fluid),Belzona 5231 (SG Laminate) Problem : The concrete (70m²) was softened and damaged due various oils being spilled over the area.
	Leak Repair at Pickling Line Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1593,Belzona 9111 (Cleaner Degreaser) Problem : Hydrochloric acid tank in a Pickle line was suffering from chemical attack and developed a leak. They needed a product that had excellent chemical res...
	Repair of damaged pump parts Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 5821 Problem : The pump part was heavily corroded and eroded and not in a condition to use
	Belzona SuperWrap II secures integrity of pipeline Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1983 (SuperWrap II) Problem : At a factory in Rotterdam area, integrity of a pipline was critical due to decreasing of wall-thickness. The pipeline was important for the production...
	Belzona protects cooling water pump's impeller from cavitation in nuclear power plant Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1341 (Supermetalglide),Belzona 2141 (ACR-Fluid Elastomer) Problem : At the end of planed overhaul, severe cavitation was detected on one of the main cooling pumps.
	Belzona seals the expansion joint at the entrance to the underground garage of a large residential building Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4511 (Magma-Flex Hi-Build),Belzona 4521 (Magma-Flex Fluid),Belzona 4911 (Magma TX Conditioner) Problem : The water was leaking into the underground garage of the newly built residential building, due to improper waterproofing on the contact between asphal...
	Belzona Tank Base Sealing Seals out the weather Industry: Chemical & Petrochemical (PETR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3211 (Lagseal),Belzona 3921 (GSC Surface Conditioner) Problem : The areas round the base of the tanks were deteriorating and required protection from the elements, to prevent moisture ingress under the tanks.
	Belzona Bonds Pipe Supports on top of a Chemical Tank Roof. Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 7311 Problem : Installation of five 12"x12" pipe supports on top of a newly rubber-lined Sulphuric Acid (H2SO4) tank.
	Belzona Helps to Refurbish Historical WWII USS Bowfin Submarine Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1121 (Super XL-Metal) Problem : The USS Bowfin a Historical WWII Submarine had been situated in the Pearl Harbor Submarine Museum and Park since it was retired in 1971. After 20 year...
	Belzona repairs worn stairs in a school built in 1901 Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz),Belzona 4151 (Magma-Quartz Resin),Belzona 4911 (Magma TX Conditioner) Problem : An elementary school built in 1901 was being rebuilt after severe earthquakes that hit Zagreb in 2020. Construction company was our customer and they ...

	Belzona delivers on awkward roof Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3131 (WG membrána),Belzona 3931 (WG Membrane Conditioner) Problem : A leaking roof over an engineering workshop proved troublesome and challenging for conventional repair methods, due to the services, ducting, cable tr...
	Belzona Saves Rare Windmill Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane),Belzona 3921 (GSC Surface Conditioner) Problem : The cap of a rare windmill needed serious attention as the coating and protective material had degraded from the twin Larch skin. It was of paramount ...
	Belzona chosen for Rope Access repairs to huge concrete chimney Industry: Local Authorities & Municipalities (LAMU) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 4141 (Magma-Build),Belzona 4911 (Magma TX Conditioner) Problem : Spalling concrete was identified on a 300' concrete chimney during a rope access inspection. The concrete was unstable in certain areas and the Rope A...
	Belzona Repairs and Protects Circulating Water Pipelines Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 5811 (Immersion Grade) Problem : The circulating water pipeline has not been replaced in over 30 years since the factory was built and leakage problems often occured due to corrosion....
	Belzona Provides Anti-Corrosion Protection for Sewage Discharge Outlets of EGC System Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 4311 (Magma CR1) Problem : To enhance control over SOx emissions from the ship hull, a ship EGC (Exhaust Gas Cleaning) system was installed. There would be corrosion issues in t...
	Belzona Protects Pipelines on Offshore Platform Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1331 Problem : The inner coating of the original marine discharge pipeline has been in service for 8 years. The inner coating of the elbows and straight pipes has fa...
	Cold repairs to remedy the damages caused by welding Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391T,Belzona 1511 (Super HT-Metal) Problem : A storage tank was being refurbished with new metal plates being welded onto the existing shell. A part of the project, the contractor was looking for...
	External Rebuilding and Protection with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal) Problem : Severe corrosion on the outside of the 6" inch pipe, pitting is evident.
	Flange Rebuilding at a Fertilizer Plant Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1161 (Super UW-Metal) Problem : There was evidence of bimetallic corrosion and erosion in the 24" elbow between the flange and the seal, which was perforated and thinned the thicknes...
	Butterfly Valve Rebuilding Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 9411 (Release Agent) Problem : The sealing rubber was broken, which causes water to come into direct contact, eroding the substrate where the seal is made.
	Cooling Water Pump Protection Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5821 Problem : The customer performed a plant shutdown and within the schedule was the preventive maintenance of the pump in which damage to the internal coating was...
	REPAIR, REBUILDING AND PROTECTION OF IMPELLER IMPELLER WITH BELZONA TECHNOLOGY Industry: Food & Drink (FOOD) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal),Belzona 1391T Problem : The impeller showed generalized wear, exhibiting the most damage on the vanes and on the trailing edges. This situation generated a loss of efficiency...
	Belzona Lining for Internal Protection of Hydrocyclone Tank Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391 (Ceramic HT) Problem : The existing ceramic lining of the hydrocyclone vessel showed visible signs of damages, such as blisters and cracks. Normal coatings are not suitable ...
	Belzona Protects a Screw Conveyor within a Petrochemical Refineries' Wastewater Facility. Industry: Chemical & Petrochemical (PETR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1341 (Supermetalglide),Belzona 5811 (Immersion Grade) Problem : The screw conveyors transporting solid waste matter separated from water within a Wastewater treatment facility, suffered daily abrasion whilst in ope...
	Belzona Repairs two Hydrocyclones within a Sugar Refinery using Alumina Tiles. Industry: Sugar (SUGR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1391 (Ceramic HT),Belzona 1814,Belzona 9811 Problem : Two hydrocyclones were subjected to strong abrasion combined with a chemical attack (Milk of Lime; [Ca(OH)2]). After 6-years of operation, a refurbish...
	Belzona 1812 Protects Screw Conveyor Industry: Power (POWR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1812 (Ceramic Carbide FP) Problem : Secondary fuel (SBS) is the end product in the processing of household waste, household-type commercial waste and commercial waste in mechanical, mech...
	Belzona Used on US's First Zero Emissions Tug Boat Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 2211 (MP Hi-Build Elastomer),Belzona 2911 (Elastomer QD Conditioner) Problem : The front fender for the eWOLF needed to be bonded together using a strong adhesive that would withstand pushing and pulling during the process of adh...
	Repair and Protection of Fixed Cone Free Valve for Hydropower Plant Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal),Belzona 1341N (Supermetalglide) Problem : A Howell Bunger Free Discharge valve is commonly used for handling high flow rates from dams and reservoirs. The valve was inspected identifying sever...
	Belzona provides cavitation repair and protection for a large hydropower unit impeller Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona1311, Belzona1341, Belzona2141, Belzona2941, Problem : Cavitation occurs at the top of Francis impeller in a hydropower station unit
	Belzona lines Cooling Pipework for a large Steel Manufacturer Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5811 (Immersion Grade) Problem : The cooling pipework had suffered corrosion due to course and seawater being used as the cooling fluid.
	Belzona Protects a Concrete Floor from Future Oil Ingress Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 1111 (Super Metal),Belzona 1212,Belzona 4521 (Magma-Flex Fluid),Belzona 5231 (SG Laminate) Problem : The concrete (70m²) was softened and damaged due various oils being spilled over the area.
	Leak Repair at Pickling Line Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal),Belzona 1593,Belzona 9111 (Cleaner Degreaser) Problem : Hydrochloric acid tank in a Pickle line was suffering from chemical attack and developed a leak. They needed a product that had excellent chemical res...
	Repair of damaged pump parts Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 5821 Problem : The pump part was heavily corroded and eroded and not in a condition to use
	Belzona SuperWrap II secures integrity of pipeline Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1983 (SuperWrap II) Problem : At a factory in Rotterdam area, integrity of a pipline was critical due to decreasing of wall-thickness. The pipeline was important for the production...
	Belzona protects cooling water pump's impeller from cavitation in nuclear power plant Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal),Belzona 1341 (Supermetalglide),Belzona 2141 (ACR-Fluid Elastomer) Problem : At the end of planed overhaul, severe cavitation was detected on one of the main cooling pumps.
	Belzona seals the expansion joint at the entrance to the underground garage of a large residential building Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4511 (Magma-Flex Hi-Build),Belzona 4521 (Magma-Flex Fluid),Belzona 4911 (Magma TX Conditioner) Problem : The water was leaking into the underground garage of the newly built residential building, due to improper waterproofing on the contact between asphal...
	Belzona Tank Base Sealing Seals out the weather Industry: Chemical & Petrochemical (PETR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3211 (Lagseal),Belzona 3921 (GSC Surface Conditioner) Problem : The areas round the base of the tanks were deteriorating and required protection from the elements, to prevent moisture ingress under the tanks.
	Belzona Bonds Pipe Supports on top of a Chemical Tank Roof. Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 7311 Problem : Installation of five 12"x12" pipe supports on top of a newly rubber-lined Sulphuric Acid (H2SO4) tank.
	Belzona Helps to Refurbish Historical WWII USS Bowfin Submarine Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1121 (Super XL-Metal) Problem : The USS Bowfin a Historical WWII Submarine had been situated in the Pearl Harbor Submarine Museum and Park since it was retired in 1971. After 20 year...
	Belzona repairs worn stairs in a school built in 1901 Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz),Belzona 4151 (Magma-Quartz Resin),Belzona 4911 (Magma TX Conditioner) Problem : An elementary school built in 1901 was being rebuilt after severe earthquakes that hit Zagreb in 2020. Construction company was our customer and they ...

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