Search - Belzona Case Studies

	Belzona rescues an air handler unit over the weekend Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier) Problem : The internal surfaces of the air handler suffered from heavy corrosion due to lack of maintenance and poor performance coatings. Corroded section requ...
	Belzona Eliminates Tripping Hazards at a Medical Facility Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner) Problem : An uncomfortable step was creating serious problems on the transition from rooms to bathrooms at a healthcare facility. The patients were tripping at ...
	Repair and coating of erosion corrosion damage on the main engine cooler cover Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Metal losses and severe pittings occurred in the main engine cooler cover due to erosion and corrosion. The customer wanted to repair and protect the ...
	Heavily eroded heat exchanger components are revitalised Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : Four components from various vessels required internal repairs and coating to restore them to the required specification.
	Ejector Oil Surge Drum protected against chemical atack Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593 Problem : A new ejector oil surge drum required a protective coating for high temperatures and chemical resistance against sulfuric acid
	Belzona 4181 Repairs Secondary Containment Systems in Sweden Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner) Problem : The highly corrosive environment (hydrofluoric, nitric and sulfuric acid) of this secondary containment area below a picking line was suffering extrem...
	Encapsulation of Viking PIpe Clamps on 800mm Dia. Waste Water Pipe Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4111 (Magma-Quartz) Problem : Customer has an 800mm Dia. waste pipe which crossed a small river. Viking Clamps had been fitted to seal a number of through hole defects on the Waste...
	Feed Pellet Mill Life Extension Industry: Food & Drink (FOOD) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : General corrosion and erosion due to long periods between maintenance cycles. Face of mill was beginning to pit badly and some temporary mounting hole...
	Belzona replaces tile lining Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Many damaged tiles and holes on cal reject chutes needed to be repaired.
	Activated Carbon Tank Hole Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Tank which contains activated carbon was wearing off the tank and caused a hole which requires repair.
	Cooling Water Head Brought Back To Life With Belzona 1391T Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1391T Problem : Customer pulled several HEX for routine inspections and discovered bad pitting on one the Cooling Water Heads. They were in a small Pit-Stop and had 3...
	Belzona 4411 and Belzona 9221 increases the grip on lumber organizing equipment Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 4411 (Granogrip), Belzona 9221 (Surefoot Aggregate White) Problem : These "fingers" basically walk forward and back moving lumber into position for stacking. Smooth metal does not grip the lumber well enough.
	Belzona Prevents Wear on a Seafood Processor Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1311 (Ceramic R-Metal) Problem : This seafood waste chopper was wearing down from many years of use resulting on the shaft getting bowed and causing the large heavy chopper head to ja...
	Oil leak in transformer sealed at major power distribution facility Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal), Belzona 4141 (Magma-Build), Belzona 5831LT Problem : Customer had a leak in one of their oil transformer units. They could not replace the flange without emptying the oil in the transformer which would t...
	Repairing a pinhole and providing wear protection to a pump bowl Industry: Fluid Flow (FLOW) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Customer had a pump bowl that was severely deteriorated and in one section it has developed a through wall defect. We proposed to them a trial to repa...
	Protecting a new tank lining in a chemical plant from Phosphoric acid attack Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4341 (Magma CR4) Problem : Customer had a new tank and wanted to protect the inside with a lining that would protect it from 75% Phosphoric acid thereby extending its service li...
	Belzona 4111 Provides a Quick Fix and Repair on Dips in a Steel Tank Roof Industry: Buildings & Structures (BSTR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : This asphalt tank roof was experiencing a few low areas where water would collect for long periods of time after rainfall. Previous installation of th...
	Belzona Provided a Better Grip on a Caisson Clamp Pipeline support Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner) Problem : The bonding of the previously installed neoprene rubber sheet failed. Traces of corrosion dripping out in between the rubber sheet and the clamp were ...
	BELZONA SOLUTIONS FOR INTERNAL COATING OF VESSEL Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391T Problem : A refurbished fabricated vessel required an internal coating to provide long-term protection against erosion and corrosion in immersed conditions. The...
	Belzona 1818/1321 on paper mill pump Industry: Pulp & Paper (PLPR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1818 Problem : Paper move pump had severe wash out of years of use and needed to be repaired
	Employee Walkway Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : The customer had tried 2 other options. They tried staining the concrete without success. They tried a local hardware store product without success. T...
	Repair of PVC pipe with leak from failed fiber glass installation Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap, Belzona 9111 (Cleaner Degreaser) Problem : Major leaks was experienced from a failed fiber glass installed earlier by customer to fix problem.
	Water Plant Sedimentation Tank Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3121 (MR7), Belzona 4131 using 4921 Conditioner, Belzona 4141 (Magma-Build), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade), Belzona 5812 DW Problem : Tan was suffering damage from age as well as a couple of very cold winters that caused the tank to crack and one corner to separate. The customer was ...
	Caustic Tank repaired with Belzona Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 1221 (Super E-Metal), Belzona 5811 (Immersion Grade), Belzona 9611 (ES-Metal) Problem : This tank was experiencing corrosion issue due to failed CUI. Areas had failed and water and contaminants came into contact with the steel tank and s...
	Belzona repairs tile lining Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Holes in multiple locations due to missing tiles
	Plate patch on chip chute Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : Hole found in chip chute, causing a mess of material on the floor.
	Tank Protection at an Oil Terminal with Belzona Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner) Problem : The customer was experiencing water ingress underneath the base of an 87-foot tank. This constant exposure to moisture posed a risk of corrosion and p...
	Pulp Mill's Hog Fuel Reclaim Wall repaired and protected for smooth operation Industry: Pulp & Paper (PLPR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5821 Problem : The mill load hog fuel for the boiler system. This 15-20 foot wall gets constantly loaded with hog to be sent the boiler via a conveyor system at its...
	Leaking water line repaired with Belzona 1161 and 1212 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212 Problem : Customer had a significant leak on a 12'' supply water line. The water line was corroded at the pipe support base, with multiple hole through location...
	Belzona Repairs and Protects the Sea Strainer Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The two sea strainers had heavy erosion/corrosion including metal loss and holes between chambers.

	Belzona rescues an air handler unit over the weekend Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 5831 (ST-Barrier) Problem : The internal surfaces of the air handler suffered from heavy corrosion due to lack of maintenance and poor performance coatings. Corroded section requ...
	Belzona Eliminates Tripping Hazards at a Medical Facility Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner) Problem : An uncomfortable step was creating serious problems on the transition from rooms to bathrooms at a healthcare facility. The patients were tripping at ...
	Repair and coating of erosion corrosion damage on the main engine cooler cover Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Metal losses and severe pittings occurred in the main engine cooler cover due to erosion and corrosion. The customer wanted to repair and protect the ...
	Heavily eroded heat exchanger components are revitalised Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : Four components from various vessels required internal repairs and coating to restore them to the required specification.
	Ejector Oil Surge Drum protected against chemical atack Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1593 Problem : A new ejector oil surge drum required a protective coating for high temperatures and chemical resistance against sulfuric acid
	Belzona 4181 Repairs Secondary Containment Systems in Sweden Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4911 (Magma TX Conditioner), Belzona 4981 (Magma HT Conditioner) Problem : The highly corrosive environment (hydrofluoric, nitric and sulfuric acid) of this secondary containment area below a picking line was suffering extrem...
	Encapsulation of Viking PIpe Clamps on 800mm Dia. Waste Water Pipe Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 4111 (Magma-Quartz) Problem : Customer has an 800mm Dia. waste pipe which crossed a small river. Viking Clamps had been fitted to seal a number of through hole defects on the Waste...
	Feed Pellet Mill Life Extension Industry: Food & Drink (FOOD) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : General corrosion and erosion due to long periods between maintenance cycles. Face of mill was beginning to pit badly and some temporary mounting hole...
	Belzona replaces tile lining Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Many damaged tiles and holes on cal reject chutes needed to be repaired.
	Activated Carbon Tank Hole Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal) Problem : Tank which contains activated carbon was wearing off the tank and caused a hole which requires repair.
	Cooling Water Head Brought Back To Life With Belzona 1391T Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal), Belzona 1391T Problem : Customer pulled several HEX for routine inspections and discovered bad pitting on one the Cooling Water Heads. They were in a small Pit-Stop and had 3...
	Belzona 4411 and Belzona 9221 increases the grip on lumber organizing equipment Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 4411 (Granogrip), Belzona 9221 (Surefoot Aggregate White) Problem : These "fingers" basically walk forward and back moving lumber into position for stacking. Smooth metal does not grip the lumber well enough.
	Belzona Prevents Wear on a Seafood Processor Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1311 (Ceramic R-Metal) Problem : This seafood waste chopper was wearing down from many years of use resulting on the shaft getting bowed and causing the large heavy chopper head to ja...
	Oil leak in transformer sealed at major power distribution facility Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal), Belzona 4141 (Magma-Build), Belzona 5831LT Problem : Customer had a leak in one of their oil transformer units. They could not replace the flange without emptying the oil in the transformer which would t...
	Repairing a pinhole and providing wear protection to a pump bowl Industry: Fluid Flow (FLOW) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Customer had a pump bowl that was severely deteriorated and in one section it has developed a through wall defect. We proposed to them a trial to repa...
	Protecting a new tank lining in a chemical plant from Phosphoric acid attack Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4341 (Magma CR4) Problem : Customer had a new tank and wanted to protect the inside with a lining that would protect it from 75% Phosphoric acid thereby extending its service li...
	Belzona 4111 Provides a Quick Fix and Repair on Dips in a Steel Tank Roof Industry: Buildings & Structures (BSTR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : This asphalt tank roof was experiencing a few low areas where water would collect for long periods of time after rainfall. Previous installation of th...
	Belzona Provided a Better Grip on a Caisson Clamp Pipeline support Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner) Problem : The bonding of the previously installed neoprene rubber sheet failed. Traces of corrosion dripping out in between the rubber sheet and the clamp were ...
	BELZONA SOLUTIONS FOR INTERNAL COATING OF VESSEL Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1391T Problem : A refurbished fabricated vessel required an internal coating to provide long-term protection against erosion and corrosion in immersed conditions. The...
	Belzona 1818/1321 on paper mill pump Industry: Pulp & Paper (PLPR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1818 Problem : Paper move pump had severe wash out of years of use and needed to be repaired
	Employee Walkway Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9221 (Surefoot Aggregate White) Problem : The customer had tried 2 other options. They tried staining the concrete without success. They tried a local hardware store product without success. T...
	Repair of PVC pipe with leak from failed fiber glass installation Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona 1982 (SuperWrap II), Belzona SuperWrap, Belzona 9111 (Cleaner Degreaser) Problem : Major leaks was experienced from a failed fiber glass installed earlier by customer to fix problem.
	Water Plant Sedimentation Tank Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3121 (MR7), Belzona 4131 using 4921 Conditioner, Belzona 4141 (Magma-Build), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade), Belzona 5812 DW Problem : Tan was suffering damage from age as well as a couple of very cold winters that caused the tank to crack and one corner to separate. The customer was ...
	Caustic Tank repaired with Belzona Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 1221 (Super E-Metal), Belzona 5811 (Immersion Grade), Belzona 9611 (ES-Metal) Problem : This tank was experiencing corrosion issue due to failed CUI. Areas had failed and water and contaminants came into contact with the steel tank and s...
	Belzona repairs tile lining Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1321 (Ceramic S-Metal), Belzona 1812 (Ceramic Carbide FP) Problem : Holes in multiple locations due to missing tiles
	Plate patch on chip chute Industry: Pulp & Paper (PLPR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1212 Problem : Hole found in chip chute, causing a mess of material on the floor.
	Tank Protection at an Oil Terminal with Belzona Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner) Problem : The customer was experiencing water ingress underneath the base of an 87-foot tank. This constant exposure to moisture posed a risk of corrosion and p...
	Pulp Mill's Hog Fuel Reclaim Wall repaired and protected for smooth operation Industry: Pulp & Paper (PLPR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5821 Problem : The mill load hog fuel for the boiler system. This 15-20 foot wall gets constantly loaded with hog to be sent the boiler via a conveyor system at its...
	Leaking water line repaired with Belzona 1161 and 1212 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1212 Problem : Customer had a significant leak on a 12'' supply water line. The water line was corroded at the pipe support base, with multiple hole through location...
	Belzona Repairs and Protects the Sea Strainer Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The two sea strainers had heavy erosion/corrosion including metal loss and holes between chambers.

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