Autoclave Repair using Belzona Superwrap II
Industry: Chemical & Petrochemical (PETR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1111 (Super-Metal),
Belzona 1983 (Superwrap II Resin),
Belzona 9381,
Belzona 9382,
Problem : Leaks on the weld seam of the water-cooled jacket of this process vessel. |
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Welding seams protection
Industry: Chemical & Petrochemical (PETR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1341,
Problem : Corrosion on welds. A protective coating was the only option to prevent corrosion. |
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Belzona replaced the old damaged rubber protection.
Industry: Power (POWR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 4311 (Magma CR1)
Problem : Damaged rubber coating |
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Belzona SuperWrap II prepares for the worst
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1111 (Super Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade), Belzona 7311
Problem : This pipework was expected to go through wall within its remaining lifetime. A method had to be employed that would mitigate the risk of this, while a... |
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Sealing of gas pipe expansion joints.
Industry: Steel & Metal Processing (STEL)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona 2311 (SR Elastomer), Belzona 7311
Problem : At the pipe/expansion joint, due to expansion and weather conditions, the expansion jointer was torn off locally and a subsequent leak occurred. |
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Belzona Provides High Temperature Chemical Protection
Industry: Chemical & Petrochemical (PETR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1593,
Problem : The critical issue stemmed from acidic formation on the steel spikes as the furnace cooled down, leading to the spikes corroding away, and in turn, th... |
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Power station sea water pipe
Industry: Power (POWR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1161 (Super UW-Metal)
Problem : Facility had a leakage issue with a sea water pipe. They had applied tape to minimize the leak, which was not an adequate solution. |
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Machine for cellulose production levelling
Industry: Pulp & Paper (PLPR)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona 5811 (Immersion Grade)
Problem : Machine anchor and balance |
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BELZONA PROTECTS TUBE SHEET AND TUBES
Industry: Heating, Ventilation & Air Conditioning (HVAC)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade)
Problem : Corrosion problems were beginning on the tube sheet and inlet tubes (75 mm). |
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Protection of the discharge pipe area on ship
Industry: Marine (MRNE)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona 1391T
Problem : The original glass flake coat had broken after a few years in service. This leaves the ship unprotected and vulnerable to corrosion. |
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Belzona repairs transformer cooling fins
Industry: Power (POWR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier)
Problem : Transformer cooling fins had become corroded from water collecting on the fins edges & started to leak |
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Repair of the damaged wall and bottom of the boiler condensation container
Industry: Heating, Ventilation & Air Conditioning (HVAC)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1511 (Super HT-Metal), Belzona 1593
Problem : When using the Buderus condensing boiler, the bottom and walls of the boiler were damaged by corrosion. |
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Repair of the rubber protection of the dryer.
Industry: Steel & Metal Processing (STEL)
| Application:
ENC-Engines and Casings (ENC)
| Products:
Belzona 1111 (Super Metal), Belzona 1212, Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9121 (Universal Thinner)
Problem : During the processing of the products, the rubber was damaged. |
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Repair of welds in stainless steel gutter.
Industry: Chemical & Petrochemical (PETR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1511 (Super HT-Metal), Belzona SuperWrap II
Problem : The welds started to crack in the stainless steel gutter. |
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Fan cover protection
Industry: Steel & Metal Processing (STEL)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona 1392 (Ceramic HT2)
Problem : The rubber protection on the fan cover was damaged. |
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Repair of damaged impeller edges.
Industry: Cement (CMNT)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona 1812 (Ceramic Carbide FP)
Problem : During the distribution of dusty construction materials, the edges and blades of the fan impeller are damaged. |
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Fan housing protection
Industry: Pulp & Paper (PLPR)
| Application:
FBC-Fans, Blowers and Compressors (FBC)
| Products:
Belzona 1811 (Ceramic Carbide), Belzona 1812 (Ceramic Carbide FP), Belzona 9811
Problem : Due to the influence of wood chips, significant abrasion occurred. |
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Anti-corrosive protection of the gutter on the water treatment plant.
Industry: Water / Wastewater (WATR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 5811 (Immersion Grade)
Problem : Corrosive damage to the gutter occurs during water purification at the wastewater treatment plant. |
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New desalters lining
Industry: Chemical & Petrochemical (PETR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1593
Problem : Operating conditions of the new Desalter Vessels will be immersion temperatures up to 160°C . |
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Tank repair and protection
Industry: Chemical & Petrochemical (PETR)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1111 (Super Metal), Belzona 5892
Problem : Corrosion damaged the bottom of the tank and there was a danger that the bottom of the tank would break through. |
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Oil cooler repair and protection
Industry: Heating, Ventilation & Air Conditioning (HVAC)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Due to severe corrosion and erosion, the tube sheet and lid were damaged. |
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Lining of a yacht's diesel tanks
Industry: Marine (MRNE)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Two tanks that have been converted from ballast to diesel required lining at the base. The tanks covered 50 m² in total. |
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BELZONA 1814 SCREW CONVEYOR PROTECTION
Industry: Water / Wastewater (WATR)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona 1814
Problem : Screw conveyor used to skim sludge from the base of a silo at a biomass plant. |
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Pipe bridge support repairs
Industry: Chemical & Petrochemical (PETR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Several pipe supports had corroded and no longer provided support for the pipeline running across this bridge section. |
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Belzona 3131 long term roof protection
Industry: Water / Wastewater (WATR)
| Application:
RPA-Roof Problem Areas (RPA)
| Products:
Belzona 3131 (WG Membrane)
Problem : Two large roofs were experiencing leaks due to ageing mineral felt. This was causing issues to the operations inside the buildings. |
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Sewage plant leaking pipe
Industry: Water / Wastewater (WATR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 1161 (Super UW-Metal), Belzona 5892
Problem : The inner material of the pipe has degraded because wastewater is corrosive. They attempted to stop the leak caused by the metal loss by conventionall... |
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Leak Repair at Pickling Line
Industry: Steel & Metal Processing (STEL)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser)
Problem : Hydrochloric acid tank in a Pickle line was suffering from chemical attack and developed a leak. They needed a product that had excellent chemical res... |
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Protection of Wastewater Centrifuge
Industry: Water / Wastewater (WATR)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The centrifuge was suffering from erosion-corrosion and scale buildup. They needed a product that would protect the equipment but also help reduce the... |
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Smooth Ride Expansion Joint
Industry: Buildings & Structures (BSTR)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona 2221 (MP Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4131 (Magma-Screed), Belzona 4411 (Granogrip), Belzona 4911 (Magma TX Conditioner)
Problem : The aluminum cover plate creates an uncomfortable jolt to patients being transported in beds and wheelchairs, as well as a trip hazard for pedestrians... |
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Stainless Steel Vacuum Pots Seals
Industry: Chemical & Petrochemical (PETR)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : The customer made the purchase of the stainless steel pots and the seal around the fittings started to leak due to the solvents used and was in need o... |
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