Search - Belzona Case Studies

	Belzona Restores HEX Tube Sheet to Prevent Leak Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal), Belzona 9111 (Cleaner Degreaser) Problem : The customer has a boiler that is used to heat up fluid at their site for their process. The asset is over 20 years old and the tube sheet has eroded ...
	Belzona Restores a Cone Shaped Cyclone Separator Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1381, Accessories Problem : The customer had a cyclone separator that constantly vibrates to separate solids inside. The process over time eroded the metal and created through wa...
	VALVE BODY SUPER WRAP WITH BELZONA 1984 Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : THE VALVE BODY RUNS AT OVER 1000 PSI AND UNDER YEARS OF STRESS CREATED A HAI LINE CRACK IN THE TOP OF THE VALVE BODY. THE ITEM IS OBSOLETE AND CAN NOT...
	Cooling Tower Pipe Coating Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5831 (ST-Barrier) Problem : The client was facing deterioration on their exterior piping to the cooling tower from years of exposure to the elements without a coating.
	Belzona 1984 Surface Tolerant Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The client was dealing with a serious issue of thin walled piping.
	Secondary Containment Coating using Belzona 4311 Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing major deterioration of their concrete due to the chemicals in the process and the coating not properly maintained over the years...
	Saved spool piece with Belzona Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : The customer discovered this spool piece during an outage and needed a quick turnaround to coat the surface.
	Belzona 1984 Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The customer wanted to do preventive maintenance on some of their older piping to prevent holes from wearing through.
	Secondary Chemical Containment Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : This secondary chemical containment had never been coated and has seen several spills over the last few years. This has caused severe damage to the co...
	Tank Base Sealing on Oil Storage Tank Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3131 (WG Membrane), Belzona 3931 (WG Membrane Conditioner) Problem : Corrosion develops under the floors of these tanks due to weather ingress. The floors are very expensive to replace.
	Belzona 5811 Immersion Grade Saves Customer Years and Millions of Dollars Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The Customer thought this clarifier tanks days were over. They submitted a permit for a new one and was told the permitting process would take five ye...
	Belzona 3111 flexible membrane saves roof at North Dakota Mine Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Accessories, Spray Instructions Problem : Roof area approximately 3500 sq ft had rust over 50% and very small holes and the seams were severely leaking. Building overhang out at unloading area...
	Belzona repairs Bronze Impeller Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer was facing shutdown in their facility due to not having a backup impeller and long lead time for a new impeller.
	Fiberglass Headers repaired and restored using Belzona 1813 Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Pre-scrubber tank with fiberglass headers that spray internally. The spray nozzles get plugged and changes direction of spray and wears out the fiberg...
	Rubber Flange Repair with Belzona 2111 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The customer was in outage and discovered the rubber lining of the condenser head was deteriorated and could not go back in to service.
	Fire Pump Casing Repair & Protection – IOL Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 9411 (Release Agent) Problem : A critical fire pump casing at IOL was suffering from severe pitting and corrosion due to prolonged exposure to water. The deterioration risked furthe...
	Revived Water Pump with Belzona Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5811DW (DW Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : This pump is 30 plus years old and was in need of exterior restoration due to the environment it lives in.
	Belzona extends life of clarifier Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811DW2 (DW Immersion Grade) Problem : Customer had the legs and weir painted 4 years previous and encountered corrosion due to failure in competition paint.
	Belzona Repairs & Protects Dredge Apparatus Piping Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1814, Accessories Problem : Customer was taking apart dredge apparatus after being in service continuously for over 6 years. Piping was heavily eroded with multiple through-wall ...
	Methanol Column Skirt Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1984, Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Upon removal of fireproofing from the base of a methanol column, corrosion and pitting damage were observed across the skirt surface. The bottom 30–3...
	Gas Dehydration Plant Heat Exchanger Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 9111 (Cleaner Degreaser) Problem : The customer found the tube sheets we're showing signs of corrosion and pitting due to the equipment was operating with no coating protection for many...
	Condenser Cave In Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Side wall had caved in and leaking. Plant replaced wall with new metal. We then applied Belzona 1121 for rebuild and coated complete internals with Be...
	BELZONA STEMS LEAK AND REPLACES FAILED SEWAGE TANK BASE SEAL Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4151 (Magma-Quartz Resin), Accessories Problem : Sewage tank was experiencing leaks from various parts of the seal. Belzona discussed various options of repair to firstly stem the leak, seal the peri...
	Belzona stems leak and repairs ground water clarifier nozzle Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Ground water clarifier nozzle and parts on the tank close to it were leaking and required stemming the leak and repairing the eroded parts.
	Belzona cooling tower basin repair Industry: Buildings & Structures (BSTR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Cooling tower basin was experiencing deterioration and required a face lift.
	Belzona Brings Split Case Pump Back to Life Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : This cooling water pump had severe pitting and the customer wanted to replace it, however the lead time was over 6 months. I talked to the customer ab...
	Chiller Internal Rebuild and Protection with Belzona 1121 & 1321 Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer identified severe internal corrosion on the YORK MaxE chiller, including damaged tube sheets, heavily deteriorated end covers, and signif...
	Restoration of Severely Corroded Chiller Components with Belzona Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tube sheets of the chiller were severely corroded due to long-term exposure to water flow and chemical treatment, causing metal loss around the tu...
	Zamboni Bay concrete restoration Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz) Problem : The concrete where the Zamboni exits the ice sheet was badly deteriorated and needed restoration
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.

	Belzona Restores HEX Tube Sheet to Prevent Leak Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal), Belzona 9111 (Cleaner Degreaser) Problem : The customer has a boiler that is used to heat up fluid at their site for their process. The asset is over 20 years old and the tube sheet has eroded ...
	Belzona Restores a Cone Shaped Cyclone Separator Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1381, Accessories Problem : The customer had a cyclone separator that constantly vibrates to separate solids inside. The process over time eroded the metal and created through wa...
	VALVE BODY SUPER WRAP WITH BELZONA 1984 Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : THE VALVE BODY RUNS AT OVER 1000 PSI AND UNDER YEARS OF STRESS CREATED A HAI LINE CRACK IN THE TOP OF THE VALVE BODY. THE ITEM IS OBSOLETE AND CAN NOT...
	Cooling Tower Pipe Coating Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5831 (ST-Barrier) Problem : The client was facing deterioration on their exterior piping to the cooling tower from years of exposure to the elements without a coating.
	Belzona 1984 Surface Tolerant Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The client was dealing with a serious issue of thin walled piping.
	Secondary Containment Coating using Belzona 4311 Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing major deterioration of their concrete due to the chemicals in the process and the coating not properly maintained over the years...
	Saved spool piece with Belzona Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : The customer discovered this spool piece during an outage and needed a quick turnaround to coat the surface.
	Belzona 1984 Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The customer wanted to do preventive maintenance on some of their older piping to prevent holes from wearing through.
	Secondary Chemical Containment Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : This secondary chemical containment had never been coated and has seen several spills over the last few years. This has caused severe damage to the co...
	Tank Base Sealing on Oil Storage Tank Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3131 (WG Membrane), Belzona 3931 (WG Membrane Conditioner) Problem : Corrosion develops under the floors of these tanks due to weather ingress. The floors are very expensive to replace.
	Belzona 5811 Immersion Grade Saves Customer Years and Millions of Dollars Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The Customer thought this clarifier tanks days were over. They submitted a permit for a new one and was told the permitting process would take five ye...
	Belzona 3111 flexible membrane saves roof at North Dakota Mine Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Accessories, Spray Instructions Problem : Roof area approximately 3500 sq ft had rust over 50% and very small holes and the seams were severely leaking. Building overhang out at unloading area...
	Belzona repairs Bronze Impeller Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer was facing shutdown in their facility due to not having a backup impeller and long lead time for a new impeller.
	Fiberglass Headers repaired and restored using Belzona 1813 Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Pre-scrubber tank with fiberglass headers that spray internally. The spray nozzles get plugged and changes direction of spray and wears out the fiberg...
	Rubber Flange Repair with Belzona 2111 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The customer was in outage and discovered the rubber lining of the condenser head was deteriorated and could not go back in to service.
	Fire Pump Casing Repair & Protection – IOL Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 9411 (Release Agent) Problem : A critical fire pump casing at IOL was suffering from severe pitting and corrosion due to prolonged exposure to water. The deterioration risked furthe...
	Revived Water Pump with Belzona Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5811DW (DW Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : This pump is 30 plus years old and was in need of exterior restoration due to the environment it lives in.
	Belzona extends life of clarifier Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811DW2 (DW Immersion Grade) Problem : Customer had the legs and weir painted 4 years previous and encountered corrosion due to failure in competition paint.
	Belzona Repairs & Protects Dredge Apparatus Piping Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1814, Accessories Problem : Customer was taking apart dredge apparatus after being in service continuously for over 6 years. Piping was heavily eroded with multiple through-wall ...
	Methanol Column Skirt Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1984, Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Upon removal of fireproofing from the base of a methanol column, corrosion and pitting damage were observed across the skirt surface. The bottom 30–3...
	Gas Dehydration Plant Heat Exchanger Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 9111 (Cleaner Degreaser) Problem : The customer found the tube sheets we're showing signs of corrosion and pitting due to the equipment was operating with no coating protection for many...
	Condenser Cave In Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Side wall had caved in and leaking. Plant replaced wall with new metal. We then applied Belzona 1121 for rebuild and coated complete internals with Be...
	BELZONA STEMS LEAK AND REPLACES FAILED SEWAGE TANK BASE SEAL Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4151 (Magma-Quartz Resin), Accessories Problem : Sewage tank was experiencing leaks from various parts of the seal. Belzona discussed various options of repair to firstly stem the leak, seal the peri...
	Belzona stems leak and repairs ground water clarifier nozzle Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Ground water clarifier nozzle and parts on the tank close to it were leaking and required stemming the leak and repairing the eroded parts.
	Belzona cooling tower basin repair Industry: Buildings & Structures (BSTR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Cooling tower basin was experiencing deterioration and required a face lift.
	Belzona Brings Split Case Pump Back to Life Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : This cooling water pump had severe pitting and the customer wanted to replace it, however the lead time was over 6 months. I talked to the customer ab...
	Chiller Internal Rebuild and Protection with Belzona 1121 & 1321 Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer identified severe internal corrosion on the YORK MaxE chiller, including damaged tube sheets, heavily deteriorated end covers, and signif...
	Restoration of Severely Corroded Chiller Components with Belzona Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tube sheets of the chiller were severely corroded due to long-term exposure to water flow and chemical treatment, causing metal loss around the tu...
	Zamboni Bay concrete restoration Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz) Problem : The concrete where the Zamboni exits the ice sheet was badly deteriorated and needed restoration
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.

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