Our latest KHIAs

Repeated Coating of Split Casing Pump for Drinking Water
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : The pump owner was faced with the problem of erosion-corrosion inside the pump, causing pitted areas in the internal surface every two years. To solve...
Repair and Protection of Centrifugal Split Casing Pump
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The pump faced erosion and corrosion of the pump casing, resulting in pitting damage across the internal surfaces affecting performance.
Refurbishment of Drinking Water Split Casing Pump
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : Customer faced corrosion and erosion in the casing of drinking water pump and it was unusable before Belzona repair.
Belzona cold plate bonds in flour silo
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Corrosion in flour silos had lead to through wall defects
Feed Rotor for CHP plant protected
Industry: Power (POWR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products: Belzona 1341 (Supermetalglide)
Problem : A stainless Fuel feeding rotor had suffered wear and damage, creating issues with leaks, back pressure and unwanted vacuums in the feeder process to t...
Refurbisment of Energy From Waste Process Plant
Industry: Commercial Facilities (COMM)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1593
Problem : Customer was suffering severe internal corrosion within their process plants pillenium & re-circulation channels. This was due to high concentration...
Furnace Air Intake Blower
Industry: Heating, Ventilation & Air Conditioning (HVAC)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Infiltration of Perlite dust into the blower system causing very quick abrasive damage to blower fins.
Surface Preparation HYDRAULIC RAM REPAIR FOR HEAVY-DUTY MARINE LIFTER
Industry: Marine (MRNE)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1131 (Bearing Metal)
Problem : Three hydraulic rams, each with a 140 mm diameter shaft, were severely damaged around the seal area due to mechanical wear. These rams, essential for ...
Belzona protects coal chute
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1331
Problem : Sticking coal caused downtime and backed up processes.
Creating Irregular Shim for Tracked Skidder Axle
Industry: Other (OTHER)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1111 (Super Metal)
Problem : A tracked skidder used in forestry had sustained damage which distorted the frame, causing one track drive to be slightly out of alignment even after ...
Local Firehall
Industry: Buildings & Structures (BSTR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products: Belzona 4111 (Magma-Quartz)
Problem : Rebar was being attacked by moisture and causing it to spall.
Repair Marine Seawater Cooling Pump
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1212
Problem : The casing for the seawater cooling pump was terribly corroded from age and over use. Replacement would be too long to allow the ship to resume oper...
Belzona repairs expansion joint leak
Industry: Steel & Metal Processing (STEL)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner)
Problem : Holes in an acid tank expansion joint needed to be repaired without welding.
Turbine impeller protected using Belzona.
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 2141 (ACR-Fluid Elastomer), Belzona 2941 (Elastomer SP-Conditioner)
Problem : The turbine was damaged by the erosion-corrosion process.
Belzona applied to protect the bottom of the large tank against corrosion
Industry: Pharmaceutical (PHAR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade)
Problem : Damage appeared on the bottom of the tank due to corrosion.
Belzona used for the repair and protection of the distributor head of the exchanger
Industry: Power (POWR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1391T, Belzona 1511 (Super HT-Metal)
Problem : Damage to the distribution head of the exchanger causes poor distribution of hot water and a decrease in the efficiency of the exchanger.
Belzona 1212 and Belzona 9621 stop the pulp water leak.
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 9621
Problem : The stainless steel pipe seam had a defective weld allowing the pulp processing water to leak from the joint and had been for many years.
Belzona Restored and Protected the Oil Sealing Surface of Wind Turbine
Industry: Power (POWR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1311 (Ceramic R-Metal)
Problem : The oil sealing surface of a wind turbine at the wind farm were worn out and needed to be repaired.
Pump efficiency improved with Belzona 1341 (Supermetalglide) Belzona Repeatedly Offers Rebuilding and Efficiency Coating Solutions for OEM Pump Manufacturers
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 1391T
Problem : Pumps at OEM manufacturers require rebuilding and coating to repair corrosion and damage and to improve efficiency.
X-Ray Room Floor Repaired with BELZONA
Industry: Buildings & Structures (BSTR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4131 (Magma-Screed), Belzona 5231 (SG Laminate), Belzona 5811 (Immersion Grade)
Problem : Lack of structural integrity was the culprit for uneven, sagging floors in a local hospital resulting in failures in medical imaging equipment.
Containment Pond
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 3121 (MR7), Belzona 5231 (SG Laminate)
Problem : The containment area was very old and was suffering issues with cracking. The containment area was not in use but looked really bad for the inspectors...
Belzona Seals and Protects Corrugated Metal Roof Of a Waste Digester Chamber
Industry: Not Specified (NS)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier)
Problem : The corrugated roof suffered from multiple through holes created by severe corrosion. The content of the digester tank was methane gas, and mechanical...
Belzona Provides Better Protection for Seawater Pipe Spools
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1331
Problem : As internal coating failures could cause severe erosion and catastrophic damage, existing pipelines had to be replaced with newly protected lines,
Sealing of leaks to SF6 Gas Circuit Breaker in large substation
Industry: Power (POWR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 7311
Problem : SF6 leaking from joints and bolts
Kingspan Joint sealing
Industry: Food & Drink (FOOD)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : Condensation from local chillers were forming puddles and a build up of standing water over the Kingspan roof sheets of a large chiller room. The wate...
Belzona creates solution for ongoing floor issues
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 9411 (Release Agent)
Problem : The customer was repeatedly offering repairs to the same areas, on average every 6 to 8 weeks using a low quality cementitious repair material from th...
Tank base seal on oil storage tank
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3131 (WG Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 6111 (Liquid Anode)
Problem : A large diameter oil storage tank had a seal around the annular rim. Movement & exposure to the elements had degraded this existing seal to the point ...
Belzona slows down mold and mildew issue for local Council
Industry: Buildings & Structures (BSTR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products: Belzona 5122 (Clear Cladding Concentrate)
Problem : An issue was identified whereby the build up and growth of mold and mildew to shaded elevations needed to be stopped or slowed down. Belzona was appro...
Belzona rescues swimming pool pipework
Industry: Buildings & Structures (BSTR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : At 10:00 pm, a large leak was identified underneath a large recreational pool, spa and flume complex on a Holiday Facility. The Site Services Manager wa...
24inch Pipe Leak Repair of Using Belzona 1212 and SuperWrap II
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona SuperWrap II
Problem : The client is experiencing wall thickness loss which has led to a 6-7 cm hole in the 24-inch crude oil pipeline. The excessive erosion and corrosion o...

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