Search - Belzona Case Studies

	Expansion joint improved to save damage to Fork Lifts Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The standard Poly-sulphide joint repair materials had disintegrated and been lost over time, leaving a wide gap between the concrete slabs of a wareho...
	Belzona solution difficult racking issue Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : New racking was required due to expansion, but the area assigned was showing issues and the engineers were worried that the installation of the rackin...
	Worn shaft gets the Belzona former treatment Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : A misaligned bearing on a shaft caused excessive wear and damaged the shaft beyond normal working limits
	Damage from Trailer landing legs, repaired by Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The Landing legs on the 40' trailers had worn depressions into the concrete floors. These were causing problems with fork lift traffic and other vehic...
	Concrete repairs to heavy manufacturing floor Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : Areas of a heavy industrial floor were compromised and had started to break up, some of which had been repaired previously, though these repairs had f...
	Belzona solution for failed expansion joints Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : Repeated failed expansion joints meant the client needed to rethink the approach for a solution which would be durable and lasting.
	Party Supplier In Need of Belzona Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4124 (Bulkfill), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The surface of the concrete floor had become damaged due to heavy forklifts traffic and impact from heavy pallets being loaded and unloaded. The uneve...
	Major Airport in South Florida Needs Belzona for a Smooth Access Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : The failing expansion joints of the upper deck main access road to an international airport created serious safety concerns. The combination of the cr...
	RotoClone Wet Dust Collector - External Plate Bond Repair Industry: Chemical & Petrochemical (PETR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal) Problem : The customer had a critical piece of equipment, a RotoClone™ Wet Dust Collector, that experienced through wall corrosion at the exhaust vent. The dust...
	Belzona solution for damaged fly ash elbow. Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1813, Belzona 1983 (SuperWrap II) Problem : This elbow was replaced only a few months prior and had already developed a hole on the outside of the elbow.
	Mechanical Room Flooring Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 5231 (SG Laminate) Problem : This mechanical room was not water tight. The customer was worried about the room flooding and getting into the server and electrical rooms attached. ...
	Rebuild and Protect Firewater Pumps Industry: Marine (MRNE) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Our customer required restoration of metal loss to recover optimal flow rate and to protect the pump casing from ongoing damage caused by saltwater, s...
	Mop Sink Waterproofing and Leak Prevention Using Belzona 3121 Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 3121 (MR7) Problem : Water was leaking through the gap between the mop sink and the surrounding wall and floor areas. This allowed water to bypass the sink and infiltrate ...
	Ceramic Tile combined with Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Belzona 5821, Belzona 9811 Problem : The customer was facing a huge wear issue from the process flowing through the pipe. Not only were they seeing wall thinning but wear through holes on...
	SOLUCIÓN BELZONA CONTRA LA CORROSIÓN EN BOMBA DE DESPLAZAMIENTO POSITIVO Industry: General Industry (GIND) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : A pocos meses de haber sido instalada una bomba de desplazamiento positivo, el cliente detectó corrosión localizada en las soldaduras del cuerpo de la...
	Belzona extiende significativamente la vida operativa de un impulsor Industry: General Industry (GIND) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Nuestro cliente (contratista de mantenimiento) atendía a una industria cervecera que presentaba fallas recurrentes en una de las bombas encargadas de ...
	Belzona restaura banda transportadora y minimiza el tiempo de parada Industry: Cement (CMNT) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : La banda de transporte, con alma de 3 lonas y un grosor aproximado de 1 cm, presentaba dos rajaduras pasantes de 24 cm aproximadamente debido a la ope...
	Protección de componentes de compresor con Belzona 1341N Industry: Chemical & Petrochemical (PETR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1341 (Supermetalglide) Problem : Los componentes internos del compresor requerían un sistema de recubrimiento de protección contra la corrosión.
	Belzona permite reparar el tanque sin trabajo en caliente Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal) Problem : El tanque del sistema de tratamiento de aguas residuales presentaba zonas con pérdida de espesor ocasionadas por corrosión. El cliente buscaba una alt...
	Reparación de pitting y pérdida de espesor en tubería de 32 pulgadas con Belzona SuperWrap II Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II Problem : Tubería subterránea de 32 pulgadas con pitting y defectos de desgaste a lo largo de 3.5 m lineales, originados por posible ampollamiento en recubrimi...
	Belzona 1111 & 5815 Repairs and Protects Fiberglass Tank at Chemical Plant Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5815 Problem : Our client's fiberglass tank had a few small hairline cracks where the chemical aluminum sulfate would seep out. They had an inspection report done an...
	Secondary Containment Repair & Coating Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing deteriorating concrete due to chemical spillage when replacing the chemical storage container.
	Roof Coating with Belzona 3111 Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3911 (PSC Surface Conditioner) Problem : The roof is almost fifty years old and was facing deterioration due to no protection from sun, rain or UV.
	Brass Impeller repair and coating Industry: Marine (MRNE) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The client took a pump out of service for inspection and found several problem areas. The impeller being one of them. The leading edges were worn almo...
	Belzona Restores HEX Tube Sheet to Prevent Leak Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal), Belzona 9111 (Cleaner Degreaser) Problem : The customer has a boiler that is used to heat up fluid at their site for their process. The asset is over 20 years old and the tube sheet has eroded ...
	Belzona Restores a Cone Shaped Cyclone Separator Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1381, Accessories Problem : The customer had a cyclone separator that constantly vibrates to separate solids inside. The process over time eroded the metal and created through wa...
	VALVE BODY SUPER WRAP WITH BELZONA 1984 Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : THE VALVE BODY RUNS AT OVER 1000 PSI AND UNDER YEARS OF STRESS CREATED A HAI LINE CRACK IN THE TOP OF THE VALVE BODY. THE ITEM IS OBSOLETE AND CAN NOT...
	Cooling Tower Pipe Coating Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5831 (ST-Barrier) Problem : The client was facing deterioration on their exterior piping to the cooling tower from years of exposure to the elements without a coating.
	Belzona 1984 Surface Tolerant Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The client was dealing with a serious issue of thin walled piping.
	Secondary Containment Coating using Belzona 4311 Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing major deterioration of their concrete due to the chemicals in the process and the coating not properly maintained over the years...

	Expansion joint improved to save damage to Fork Lifts Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The standard Poly-sulphide joint repair materials had disintegrated and been lost over time, leaving a wide gap between the concrete slabs of a wareho...
	Belzona solution difficult racking issue Industry: General Industry (GIND) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : New racking was required due to expansion, but the area assigned was showing issues and the engineers were worried that the installation of the rackin...
	Worn shaft gets the Belzona former treatment Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : A misaligned bearing on a shaft caused excessive wear and damaged the shaft beyond normal working limits
	Damage from Trailer landing legs, repaired by Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The Landing legs on the 40' trailers had worn depressions into the concrete floors. These were causing problems with fork lift traffic and other vehic...
	Concrete repairs to heavy manufacturing floor Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : Areas of a heavy industrial floor were compromised and had started to break up, some of which had been repaired previously, though these repairs had f...
	Belzona solution for failed expansion joints Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4521 (Magma-Flex Fluid), Belzona 4911 (Magma TX Conditioner) Problem : Repeated failed expansion joints meant the client needed to rethink the approach for a solution which would be durable and lasting.
	Party Supplier In Need of Belzona Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4124 (Bulkfill), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The surface of the concrete floor had become damaged due to heavy forklifts traffic and impact from heavy pallets being loaded and unloaded. The uneve...
	Major Airport in South Florida Needs Belzona for a Smooth Access Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : The failing expansion joints of the upper deck main access road to an international airport created serious safety concerns. The combination of the cr...
	RotoClone Wet Dust Collector - External Plate Bond Repair Industry: Chemical & Petrochemical (PETR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal) Problem : The customer had a critical piece of equipment, a RotoClone™ Wet Dust Collector, that experienced through wall corrosion at the exhaust vent. The dust...
	Belzona solution for damaged fly ash elbow. Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1813, Belzona 1983 (SuperWrap II) Problem : This elbow was replaced only a few months prior and had already developed a hole on the outside of the elbow.
	Mechanical Room Flooring Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4131 (Magma-Screed), Belzona 5231 (SG Laminate) Problem : This mechanical room was not water tight. The customer was worried about the room flooding and getting into the server and electrical rooms attached. ...
	Rebuild and Protect Firewater Pumps Industry: Marine (MRNE) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Our customer required restoration of metal loss to recover optimal flow rate and to protect the pump casing from ongoing damage caused by saltwater, s...
	Mop Sink Waterproofing and Leak Prevention Using Belzona 3121 Industry: Commercial Facilities (COMM) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 3121 (MR7) Problem : Water was leaking through the gap between the mop sink and the surrounding wall and floor areas. This allowed water to bypass the sink and infiltrate ...
	Ceramic Tile combined with Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Belzona 5821, Belzona 9811 Problem : The customer was facing a huge wear issue from the process flowing through the pipe. Not only were they seeing wall thinning but wear through holes on...
	SOLUCIÓN BELZONA CONTRA LA CORROSIÓN EN BOMBA DE DESPLAZAMIENTO POSITIVO Industry: General Industry (GIND) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : A pocos meses de haber sido instalada una bomba de desplazamiento positivo, el cliente detectó corrosión localizada en las soldaduras del cuerpo de la...
	Belzona extiende significativamente la vida operativa de un impulsor Industry: General Industry (GIND) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Nuestro cliente (contratista de mantenimiento) atendía a una industria cervecera que presentaba fallas recurrentes en una de las bombas encargadas de ...
	Belzona restaura banda transportadora y minimiza el tiempo de parada Industry: Cement (CMNT) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : La banda de transporte, con alma de 3 lonas y un grosor aproximado de 1 cm, presentaba dos rajaduras pasantes de 24 cm aproximadamente debido a la ope...
	Protección de componentes de compresor con Belzona 1341N Industry: Chemical & Petrochemical (PETR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1341 (Supermetalglide) Problem : Los componentes internos del compresor requerían un sistema de recubrimiento de protección contra la corrosión.
	Belzona permite reparar el tanque sin trabajo en caliente Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal) Problem : El tanque del sistema de tratamiento de aguas residuales presentaba zonas con pérdida de espesor ocasionadas por corrosión. El cliente buscaba una alt...
	Reparación de pitting y pérdida de espesor en tubería de 32 pulgadas con Belzona SuperWrap II Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II Problem : Tubería subterránea de 32 pulgadas con pitting y defectos de desgaste a lo largo de 3.5 m lineales, originados por posible ampollamiento en recubrimi...
	Belzona 1111 & 5815 Repairs and Protects Fiberglass Tank at Chemical Plant Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5815 Problem : Our client's fiberglass tank had a few small hairline cracks where the chemical aluminum sulfate would seep out. They had an inspection report done an...
	Secondary Containment Repair & Coating Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing deteriorating concrete due to chemical spillage when replacing the chemical storage container.
	Roof Coating with Belzona 3111 Industry: Chemical & Petrochemical (PETR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3911 (PSC Surface Conditioner) Problem : The roof is almost fifty years old and was facing deterioration due to no protection from sun, rain or UV.
	Brass Impeller repair and coating Industry: Marine (MRNE) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The client took a pump out of service for inspection and found several problem areas. The impeller being one of them. The leading edges were worn almo...
	Belzona Restores HEX Tube Sheet to Prevent Leak Industry: Chemical & Petrochemical (PETR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 1511 (Super HT-Metal), Belzona 9111 (Cleaner Degreaser) Problem : The customer has a boiler that is used to heat up fluid at their site for their process. The asset is over 20 years old and the tube sheet has eroded ...
	Belzona Restores a Cone Shaped Cyclone Separator Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1381, Accessories Problem : The customer had a cyclone separator that constantly vibrates to separate solids inside. The process over time eroded the metal and created through wa...
	VALVE BODY SUPER WRAP WITH BELZONA 1984 Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : THE VALVE BODY RUNS AT OVER 1000 PSI AND UNDER YEARS OF STRESS CREATED A HAI LINE CRACK IN THE TOP OF THE VALVE BODY. THE ITEM IS OBSOLETE AND CAN NOT...
	Cooling Tower Pipe Coating Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5831 (ST-Barrier) Problem : The client was facing deterioration on their exterior piping to the cooling tower from years of exposure to the elements without a coating.
	Belzona 1984 Surface Tolerant Super Wrap II Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1984, Belzona SuperWrap II, Monti® MBX® Bristle Blaster® Problem : The client was dealing with a serious issue of thin walled piping.
	Secondary Containment Coating using Belzona 4311 Industry: Steel & Metal Processing (STEL) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The client was facing major deterioration of their concrete due to the chemicals in the process and the coating not properly maintained over the years...

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