Search - Belzona Case Studies

	Secondary Chemical Containment Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : This secondary chemical containment had never been coated and has seen several spills over the last few years. This has caused severe damage to the co...
	Tank Base Sealing on Oil Storage Tank Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3131 (WG Membrane), Belzona 3931 (WG Membrane Conditioner) Problem : Corrosion develops under the floors of these tanks due to weather ingress. The floors are very expensive to replace.
	Belzona 5811 Immersion Grade Saves Customer Years and Millions of Dollars Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The Customer thought this clarifier tanks days were over. They submitted a permit for a new one and was told the permitting process would take five ye...
	Belzona 3111 flexible membrane saves roof at North Dakota Mine Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Accessories, Spray Instructions Problem : Roof area approximately 3500 sq ft had rust over 50% and very small holes and the seams were severely leaking. Building overhang out at unloading area...
	Belzona repairs Bronze Impeller Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer was facing shutdown in their facility due to not having a backup impeller and long lead time for a new impeller.
	Fiberglass Headers repaired and restored using Belzona 1813 Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Pre-scrubber tank with fiberglass headers that spray internally. The spray nozzles get plugged and changes direction of spray and wears out the fiberg...
	Rubber Flange Repair with Belzona 2111 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The customer was in outage and discovered the rubber lining of the condenser head was deteriorated and could not go back in to service.
	Fire Pump Casing Repair & Protection – IOL Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 9411 (Release Agent) Problem : A critical fire pump casing at IOL was suffering from severe pitting and corrosion due to prolonged exposure to water. The deterioration risked furthe...
	Revived Water Pump with Belzona Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5811DW (DW Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : This pump is 30 plus years old and was in need of exterior restoration due to the environment it lives in.
	Belzona extends life of clarifier Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811DW2 (DW Immersion Grade) Problem : Customer had the legs and weir painted 4 years previous and encountered corrosion due to failure in competition paint.
	Belzona Repairs & Protects Dredge Apparatus Piping Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1814, Accessories Problem : Customer was taking apart dredge apparatus after being in service continuously for over 6 years. Piping was heavily eroded with multiple through-wall ...
	Methanol Column Skirt Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1984, Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Upon removal of fireproofing from the base of a methanol column, corrosion and pitting damage were observed across the skirt surface. The bottom 30–3...
	Gas Dehydration Plant Heat Exchanger Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 9111 (Cleaner Degreaser) Problem : The customer found the tube sheets we're showing signs of corrosion and pitting due to the equipment was operating with no coating protection for many...
	Condenser Cave In Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Side wall had caved in and leaking. Plant replaced wall with new metal. We then applied Belzona 1121 for rebuild and coated complete internals with Be...
	BELZONA STEMS LEAK AND REPLACES FAILED SEWAGE TANK BASE SEAL Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4151 (Magma-Quartz Resin), Accessories Problem : Sewage tank was experiencing leaks from various parts of the seal. Belzona discussed various options of repair to firstly stem the leak, seal the peri...
	Belzona stems leak and repairs ground water clarifier nozzle Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Ground water clarifier nozzle and parts on the tank close to it were leaking and required stemming the leak and repairing the eroded parts.
	Belzona cooling tower basin repair Industry: Buildings & Structures (BSTR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Cooling tower basin was experiencing deterioration and required a face lift.
	Belzona Brings Split Case Pump Back to Life Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : This cooling water pump had severe pitting and the customer wanted to replace it, however the lead time was over 6 months. I talked to the customer ab...
	Chiller Internal Rebuild and Protection with Belzona 1121 & 1321 Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer identified severe internal corrosion on the YORK MaxE chiller, including damaged tube sheets, heavily deteriorated end covers, and signif...
	Restoration of Severely Corroded Chiller Components with Belzona Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tube sheets of the chiller were severely corroded due to long-term exposure to water flow and chemical treatment, causing metal loss around the tu...
	Zamboni Bay concrete restoration Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz) Problem : The concrete where the Zamboni exits the ice sheet was badly deteriorated and needed restoration
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.
	Belzona restores Waterslide Tower at local swimming pool Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5231 (SG Laminate), Belzona 5233 Problem : The connecting points between the concrete deck, fiberglass slide and aluminum stairs had all failed. Water was leaking between causing significant ...
	Belzona 5815 Non-Skid Parking Area Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5815 Problem : This area had only been coated less than a year. The coating had started to peel away from the concrete surface in sheets causing this area to be non-...
	Belzona Shaft Repair Industry: General Industry (GIND) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : Bearing failure caused this shaft to wear in multiple places over 1/2 inch deep.
	Belzona repairs Suction Bell Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1331 Problem : This suction bell he been in brackish water for over ten years and had not been taken out for service. They couldn’t get a new suction bell in less th...
	High Visibility Marking for fall Hazard Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9231 (Surefoot Aggregate) Problem : The customer recognized a safety hazard atop wastewater tanks. When workers are present they must walk atop these tanks and the potential to trip and...
	Belzona protects Containment Area in a Wastewater plant Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5815 Problem : A recent leak in the containment area had water penetrating through cracks in the concrete into an electrical room below.
	Pump Base Repair & Coating with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5821 Problem : The concrete pump base had water running over it for several years due to constant water running over the pump to keep it from over heating. The water...
	Slurry Line Leak Repair – Cold-Applied Composite Solution at Cement Plant Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : A rubber-lined slurry pipe inside a cement plant has developed an approx 1-inch diameter hole that has penetrated through the wall, resulting in an ac...

	Secondary Chemical Containment Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : This secondary chemical containment had never been coated and has seen several spills over the last few years. This has caused severe damage to the co...
	Tank Base Sealing on Oil Storage Tank Industry: Oil & Gas (OILG) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3131 (WG Membrane), Belzona 3931 (WG Membrane Conditioner) Problem : Corrosion develops under the floors of these tanks due to weather ingress. The floors are very expensive to replace.
	Belzona 5811 Immersion Grade Saves Customer Years and Millions of Dollars Industry: Food & Drink (FOOD) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The Customer thought this clarifier tanks days were over. They submitted a permit for a new one and was told the permitting process would take five ye...
	Belzona 3111 flexible membrane saves roof at North Dakota Mine Industry: Buildings & Structures (BSTR) \| Application: RPA-Roof Problem Areas (RPA) \| Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Accessories, Spray Instructions Problem : Roof area approximately 3500 sq ft had rust over 50% and very small holes and the seams were severely leaking. Building overhang out at unloading area...
	Belzona repairs Bronze Impeller Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer was facing shutdown in their facility due to not having a backup impeller and long lead time for a new impeller.
	Fiberglass Headers repaired and restored using Belzona 1813 Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Pre-scrubber tank with fiberglass headers that spray internally. The spray nozzles get plugged and changes direction of spray and wears out the fiberg...
	Rubber Flange Repair with Belzona 2111 Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The customer was in outage and discovered the rubber lining of the condenser head was deteriorated and could not go back in to service.
	Fire Pump Casing Repair & Protection – IOL Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 9411 (Release Agent) Problem : A critical fire pump casing at IOL was suffering from severe pitting and corrosion due to prolonged exposure to water. The deterioration risked furthe...
	Revived Water Pump with Belzona Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 5811DW (DW Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : This pump is 30 plus years old and was in need of exterior restoration due to the environment it lives in.
	Belzona extends life of clarifier Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811DW2 (DW Immersion Grade) Problem : Customer had the legs and weir painted 4 years previous and encountered corrosion due to failure in competition paint.
	Belzona Repairs & Protects Dredge Apparatus Piping Industry: Marine (MRNE) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1814, Accessories Problem : Customer was taking apart dredge apparatus after being in service continuously for over 6 years. Piping was heavily eroded with multiple through-wall ...
	Methanol Column Skirt Repair Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1984, Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Upon removal of fireproofing from the base of a methanol column, corrosion and pitting damage were observed across the skirt surface. The bottom 30–3...
	Gas Dehydration Plant Heat Exchanger Industry: Oil & Gas (OILG) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1391T, Belzona 9111 (Cleaner Degreaser) Problem : The customer found the tube sheets we're showing signs of corrosion and pitting due to the equipment was operating with no coating protection for many...
	Condenser Cave In Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Side wall had caved in and leaking. Plant replaced wall with new metal. We then applied Belzona 1121 for rebuild and coated complete internals with Be...
	BELZONA STEMS LEAK AND REPLACES FAILED SEWAGE TANK BASE SEAL Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4151 (Magma-Quartz Resin), Accessories Problem : Sewage tank was experiencing leaks from various parts of the seal. Belzona discussed various options of repair to firstly stem the leak, seal the peri...
	Belzona stems leak and repairs ground water clarifier nozzle Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Ground water clarifier nozzle and parts on the tank close to it were leaking and required stemming the leak and repairing the eroded parts.
	Belzona cooling tower basin repair Industry: Buildings & Structures (BSTR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831LT Problem : Cooling tower basin was experiencing deterioration and required a face lift.
	Belzona Brings Split Case Pump Back to Life Industry: Chemical & Petrochemical (PETR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide) Problem : This cooling water pump had severe pitting and the customer wanted to replace it, however the lead time was over 6 months. I talked to the customer ab...
	Chiller Internal Rebuild and Protection with Belzona 1121 & 1321 Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The customer identified severe internal corrosion on the YORK MaxE chiller, including damaged tube sheets, heavily deteriorated end covers, and signif...
	Restoration of Severely Corroded Chiller Components with Belzona Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tube sheets of the chiller were severely corroded due to long-term exposure to water flow and chemical treatment, causing metal loss around the tu...
	Zamboni Bay concrete restoration Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz) Problem : The concrete where the Zamboni exits the ice sheet was badly deteriorated and needed restoration
	Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona. Industry: Mining & Quarrying (MINQ) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion.
	Belzona restores Waterslide Tower at local swimming pool Industry: Local Authorities & Municipalities (LAMU) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5231 (SG Laminate), Belzona 5233 Problem : The connecting points between the concrete deck, fiberglass slide and aluminum stairs had all failed. Water was leaking between causing significant ...
	Belzona 5815 Non-Skid Parking Area Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5815 Problem : This area had only been coated less than a year. The coating had started to peel away from the concrete surface in sheets causing this area to be non-...
	Belzona Shaft Repair Industry: General Industry (GIND) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent) Problem : Bearing failure caused this shaft to wear in multiple places over 1/2 inch deep.
	Belzona repairs Suction Bell Industry: Pulp & Paper (PLPR) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1331 Problem : This suction bell he been in brackish water for over ten years and had not been taken out for service. They couldn’t get a new suction bell in less th...
	High Visibility Marking for fall Hazard Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 9231 (Surefoot Aggregate) Problem : The customer recognized a safety hazard atop wastewater tanks. When workers are present they must walk atop these tanks and the potential to trip and...
	Belzona protects Containment Area in a Wastewater plant Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5815 Problem : A recent leak in the containment area had water penetrating through cracks in the concrete into an electrical room below.
	Pump Base Repair & Coating with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4111 (Magma-Quartz), Belzona 5821 Problem : The concrete pump base had water running over it for several years due to constant water running over the pump to keep it from over heating. The water...
	Slurry Line Leak Repair – Cold-Applied Composite Solution at Cement Plant Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : A rubber-lined slurry pipe inside a cement plant has developed an approx 1-inch diameter hole that has penetrated through the wall, resulting in an ac...

Our latest KHIAs

Still Didn’t Find Your Answer?