Search - Belzona Case Studies

	Slurry Line Leak Repair – Cold-Applied Composite Solution at Cement Plant Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : A rubber-lined slurry pipe inside a cement plant has developed an approx 1-inch diameter hole that has penetrated through the wall, resulting in an ac...
	Belzona Protects Ball Mill Braces Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Customer was having high erosion on the braces supporting a ball mill handling Barite. Due to the high velocity and operating temperature of 300F, the...
	Belzona 1813 saves fiberglass spray headers Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Fiberglass spray headers in pre-scrubber tank were worn thru from the spray header itself getting plugged and spraying in different locations and wear...
	Repair and Protection of Main Condenser-Coal Plant Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tubesheet of this heat exchanger was in dire need of rebuild and coat.
	Main Condenser Expansion Joint Saved Industry: Power (POWR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The expansion joint was 75 % gone and needed to be replaced.
	Belzona SuperWrap II saves 24" Exhaust Pipe at Steel Mill Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : Pipe was previously repaired with fiberglass. Thin gage steel was used to make a form and bonded form with 1212 to pipe. Then we proceeded to wrap pip...
	Steel Mill Office Floor Protected with Belzona 5231 Industry: Steel & Metal Processing (STEL) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 5233 Problem : The offices concrete floors were worn. The customer was looking for a non-slip epoxy coating that would provide years of service.
	External Composite Wrap on Tank Roof Nozzles Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 5721, Belzona 9611 (ES-Metal) Problem : Customer had two nozzles on the roof of a stainless steel tank that were leaking vapors through the weld. This imposed a major safety issue with the c...
	Wastewater Tank Lining - Spot Repairs Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5892 Problem : Customer had internal defects causing pitting and thin wall metal in two isolated areas on the floor of a wastewater tank. They weren't able to make w...
	BELZONA HELPS REBUILD TOLERANCE LOSS DUE TO MILL SCALE Industry: Other (OTHER) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1121 (Super XL-Metal) Problem : Newly fabricated cylinder experiencing reduction in diameter due to mill scale formation on some parts of the surface.
	Hospital Cafeteria Drain Sealed with Belzona 3121 Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 3121 (MR7) Problem : This multi story Hospital has an ice machine in the cafeteria that constantly drips into a floor drain. Over time the water has corroded the pipe and ...
	Acid Containment Drain Coating with Belzona 4311 Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The customer recently repoured an area of concrete trench / drain that was previously eaten up from a sulfuric acid spill. The drain area has pipes in...
	Louisiana Channel’s the Belzona 5821 Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Corroded and pitted channel head, divider plate and end cover
	Belzona Saves Bow Thruster Tunnel from Electrolysis Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser) Problem : Customer had a large government ferry 1-yr old that was suffering from electrolysis in the bow thruster tunnel.
	Belzona Repairs Worn Impeller and Pump Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : the impeller had a worn blade that needed to be rebuilt following years being in service. They also wanted to coat it for future protection.
	Shaft Rebuild – Machine Down Repair Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal) Problem : The shaft exhibited surface erosion and loss of geometry due to prolonged mechanical wear. The dimensional inaccuracy affected alignment and fit, requ...
	Belzona Slopes Catalyst Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4124 (Bulkfill), Belzona 4154 (Bulkfill Resin), Belzona 5811 (Immersion Grade) Problem : Concrete was deteriorating because lack of protection from the chemicals over time.
	Belzona Seals Concrete Leak in External Stairwell to Protect Hospital Industry: Commercial Facilities (COMM) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 3121 (MR7), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 9611 (ES-Metal) Problem : Our valued hospital customer encountered a critical challenge with persistent water leakage infiltrating the building's interior. This issue created h...
	Belzona Coatings Restore Seven Chillers at Global HQ of Oil and Gas Company Industry: Commercial Facilities (COMM) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : The building this work was done at is the global HQ for a large company in Houston. The central plant chillers are used to help provide AC for the mul...
	Belzona Restores a Chiller with Failed Competitor Coating Industry: Commercial Facilities (COMM) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser) Problem : A prominent oil and gas focused business, has their global HQ in Houston, TX. The over 30 acre campus has multiple buildings in which employees work f...
	Belzona Repairs Glass Lined Manway Cover during a Turnaround Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser) Problem : The customer has a large glass lined tank with a manway cover that experienced external corrosion from a leak dripping on it, and chipping to the glas...
	Concrete Leak Seal in Hospital Parking Garage Causing Grease Leakage onto Physician's Vehicle Industry: Buildings & Structures (BSTR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 1212, Belzona 3121 (MR7), Belzona 9611 (ES-Metal) Problem : In the prominent medical center of Houston, TX, one Hospital facility has an underground parking garage below one of the building towers on their camp...
	Ramps and Landings with Belzona 4151 Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4151 (Magma-Quartz Resin), Belzona 4911 (Magma TX Conditioner) Problem : This area was a storage facility that 3M turned into a chemical storage facility. There was no curbing in the doorways to protect and spillage from fl...
	Water Leak in a Spool Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9611 (ES-Metal), Monti® MBX® Bristle Blaster® Problem : The spool had deteriorated over the years and created a wear area that caused a leak.
	Wear Resistance Cold Bond Plating Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1812 (Ceramic Carbide FP) Problem : This small cyclone was faced with years of wear from the material this plant produces. This facility produces the granules that sandpaper and grinding...
	Propeller Repair & Coating Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : This propeller had seen years of pumping water out of a slough due to high water during rain or Beaver dams backing the water up. The propeller had se...
	Belzona 5871 Solves CUI Problem at Refinery Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5871 Problem : A refinery contacted us to solve a CUI (Corrosion Under Insulation) problem with their carbon steel pipeline. The pipeline had been in operation for 2...
	Belzona SuperWrap II Applied on a 58" Flare Line at a Petrochemical Plant in Saudi Arabia Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1983 (SuperWrap II), Belzona SuperWrap II Problem : The 58" flare line had experienced significant wall-thickness loss, posing a serious risk to its structural integrity.
	Belzona Solution for Tank Leak Repair by Plate Bonding Method Industry: Other (OTHER) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 9611 (ES-Metal) Problem : A customer encountered a significant issue with their fire water tank, where a leak had developed in the wall, resulting in a hole. This problem was c...
	End Suction Potable Water Pump Refurbishment Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : Heavy corrosion and erosion were observed on the pump components due to continuous water contact.

	Slurry Line Leak Repair – Cold-Applied Composite Solution at Cement Plant Industry: Mining & Quarrying (MINQ) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1161 (Super UW-Metal), Belzona 1984, Belzona SuperWrap II Problem : A rubber-lined slurry pipe inside a cement plant has developed an approx 1-inch diameter hole that has penetrated through the wall, resulting in an ac...
	Belzona Protects Ball Mill Braces Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : Customer was having high erosion on the braces supporting a ball mill handling Barite. Due to the high velocity and operating temperature of 300F, the...
	Belzona 1813 saves fiberglass spray headers Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1813 Problem : Fiberglass spray headers in pre-scrubber tank were worn thru from the spray header itself getting plugged and spraying in different locations and wear...
	Repair and Protection of Main Condenser-Coal Plant Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The tubesheet of this heat exchanger was in dire need of rebuild and coat.
	Main Condenser Expansion Joint Saved Industry: Power (POWR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The expansion joint was 75 % gone and needed to be replaced.
	Belzona SuperWrap II saves 24" Exhaust Pipe at Steel Mill Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1212, Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : Pipe was previously repaired with fiberglass. Thin gage steel was used to make a form and bonded form with 1212 to pipe. Then we proceeded to wrap pip...
	Steel Mill Office Floor Protected with Belzona 5231 Industry: Steel & Metal Processing (STEL) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 5231 (SG Laminate), Belzona 5233 Problem : The offices concrete floors were worn. The customer was looking for a non-slip epoxy coating that would provide years of service.
	External Composite Wrap on Tank Roof Nozzles Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4181 (AHR Magma-Quartz), Belzona 5721, Belzona 9611 (ES-Metal) Problem : Customer had two nozzles on the roof of a stainless steel tank that were leaking vapors through the weld. This imposed a major safety issue with the c...
	Wastewater Tank Lining - Spot Repairs Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5892 Problem : Customer had internal defects causing pitting and thin wall metal in two isolated areas on the floor of a wastewater tank. They weren't able to make w...
	BELZONA HELPS REBUILD TOLERANCE LOSS DUE TO MILL SCALE Industry: Other (OTHER) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1121 (Super XL-Metal) Problem : Newly fabricated cylinder experiencing reduction in diameter due to mill scale formation on some parts of the surface.
	Hospital Cafeteria Drain Sealed with Belzona 3121 Industry: Buildings & Structures (BSTR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 3121 (MR7) Problem : This multi story Hospital has an ice machine in the cafeteria that constantly drips into a floor drain. Over time the water has corroded the pipe and ...
	Acid Containment Drain Coating with Belzona 4311 Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : The customer recently repoured an area of concrete trench / drain that was previously eaten up from a sulfuric acid spill. The drain area has pipes in...
	Louisiana Channel’s the Belzona 5821 Industry: Power (POWR) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5821 Problem : Corroded and pitted channel head, divider plate and end cover
	Belzona Saves Bow Thruster Tunnel from Electrolysis Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser) Problem : Customer had a large government ferry 1-yr old that was suffering from electrolysis in the bow thruster tunnel.
	Belzona Repairs Worn Impeller and Pump Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : the impeller had a worn blade that needed to be rebuilt following years being in service. They also wanted to coat it for future protection.
	Shaft Rebuild – Machine Down Repair Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal) Problem : The shaft exhibited surface erosion and loss of geometry due to prolonged mechanical wear. The dimensional inaccuracy affected alignment and fit, requ...
	Belzona Slopes Catalyst Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 4124 (Bulkfill), Belzona 4154 (Bulkfill Resin), Belzona 5811 (Immersion Grade) Problem : Concrete was deteriorating because lack of protection from the chemicals over time.
	Belzona Seals Concrete Leak in External Stairwell to Protect Hospital Industry: Commercial Facilities (COMM) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 3121 (MR7), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 9611 (ES-Metal) Problem : Our valued hospital customer encountered a critical challenge with persistent water leakage infiltrating the building's interior. This issue created h...
	Belzona Coatings Restore Seven Chillers at Global HQ of Oil and Gas Company Industry: Commercial Facilities (COMM) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1331 Problem : The building this work was done at is the global HQ for a large company in Houston. The central plant chillers are used to help provide AC for the mul...
	Belzona Restores a Chiller with Failed Competitor Coating Industry: Commercial Facilities (COMM) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser) Problem : A prominent oil and gas focused business, has their global HQ in Houston, TX. The over 30 acre campus has multiple buildings in which employees work f...
	Belzona Repairs Glass Lined Manway Cover during a Turnaround Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser) Problem : The customer has a large glass lined tank with a manway cover that experienced external corrosion from a leak dripping on it, and chipping to the glas...
	Concrete Leak Seal in Hospital Parking Garage Causing Grease Leakage onto Physician's Vehicle Industry: Buildings & Structures (BSTR) \| Application: WPA-Wall Problem Areas (WPA) \| Products: Belzona 1212, Belzona 3121 (MR7), Belzona 9611 (ES-Metal) Problem : In the prominent medical center of Houston, TX, one Hospital facility has an underground parking garage below one of the building towers on their camp...
	Ramps and Landings with Belzona 4151 Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4151 (Magma-Quartz Resin), Belzona 4911 (Magma TX Conditioner) Problem : This area was a storage facility that 3M turned into a chemical storage facility. There was no curbing in the doorways to protect and spillage from fl...
	Water Leak in a Spool Industry: Steel & Metal Processing (STEL) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9611 (ES-Metal), Monti® MBX® Bristle Blaster® Problem : The spool had deteriorated over the years and created a wear area that caused a leak.
	Wear Resistance Cold Bond Plating Industry: Mining & Quarrying (MINQ) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1111 (Super Metal), Belzona 1812 (Ceramic Carbide FP) Problem : This small cyclone was faced with years of wear from the material this plant produces. This facility produces the granules that sandpaper and grinding...
	Propeller Repair & Coating Industry: Other (OTHER) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : This propeller had seen years of pumping water out of a slough due to high water during rain or Beaver dams backing the water up. The propeller had se...
	Belzona 5871 Solves CUI Problem at Refinery Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 5871 Problem : A refinery contacted us to solve a CUI (Corrosion Under Insulation) problem with their carbon steel pipeline. The pipeline had been in operation for 2...
	Belzona SuperWrap II Applied on a 58" Flare Line at a Petrochemical Plant in Saudi Arabia Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1983 (SuperWrap II), Belzona SuperWrap II Problem : The 58" flare line had experienced significant wall-thickness loss, posing a serious risk to its structural integrity.
	Belzona Solution for Tank Leak Repair by Plate Bonding Method Industry: Other (OTHER) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1161 (Super UW-Metal), Belzona 9611 (ES-Metal) Problem : A customer encountered a significant issue with their fire water tank, where a leak had developed in the wall, resulting in a hole. This problem was c...
	End Suction Potable Water Pump Refurbishment Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : Heavy corrosion and erosion were observed on the pump components due to continuous water contact.

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