35 KHIAs found
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Belzona saves a cement silo lid
Date Created: 10/13/2017
Industry: Cement (CMNT) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Supermetal) Belzona 5811 (Immersion Grade) Problem : Any moisture ingress will ruin the stored materials. The customer had noticed problems and after inspecting found that the lid was severely corroded a... |
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Belzona Repairs Blower Wheel
Date Created: 10/18/2017
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1811 (Ceramic Carbide) Belzona 1812 (Ceramic Carbide FP) Problem : Where the cement hits some areas of the blower they experienced severe abrasion and erosion. They required an alternative to welding fresh metal plate... |
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Belzona Repairs Cement Plants Rotary Dryer
Date Created: 3/21/2019
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1811 (Ceramic Carbide) Problem : The rotary dryer (15 m long and 3.6 m diameter) is used for slag drying. The drying cylinder has an angle against the horizontal level and rotates whi... |
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In-Situ Belzona Shaft Repair at Cement Plant
Date Created: 7/18/2019
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Heavy wear of the shaft on the cement screw element had occured and required repairing before potential equipment failure. |
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Belzona Shaft Repair at Cement Plant
Date Created: 7/18/2019
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Heavy wear had occured and required repairing before potential equipment failure. |
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Belzona Repairs the Internals of Ball Mill
Date Created: 1/17/2020
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1511 (Super HT-Metal) Problem : The client was undertaking refurbishment works on one of their ball mills. During inspection it was highlighted that seven localised areas on a dome e... |
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Belzona 5892 Protects Cement Plant Walls
Date Created: 3/20/2020
Industry: Cement (CMNT) | Application: WPA-Wall Problem Areas (WPA) | Products: Belzona 5892 Problem : The temperature in the furnace bag filters has caused corrosion of the bag filter walls. |
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Belzona repairs the clinker crusher rotor
Date Created: 7/30/2020
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Problem : The crusher rotor was damaged due to the loading and working environment. |
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Belzona Abrasion protection of vacuum machine parts
Date Created: 5/12/2021
Industry: Cement (CMNT) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1111 (SuperMetal) Belzona 1812 (Ceramic Carbide FP) Belzona 1818 Problem : High wear of the housing, pipes and cone fittings, caused by aggressive abrasion of various materials in the production process |
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DRIVE ROLLER GETS BELZONA GRIP SYSTEM
Date Created: 1/28/2008
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1321 (Ceramic S-Metal) Belzona® 9211 (Supergrip Agregate) Problem : The drive roller had no lagging and was exposed to the weather conditions causing loss of grip and slippage. |
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BELZONA REPAIRS CASING OF CEMENT BALL MILL
Date Created: 3/26/2008
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 4111 (Magma Quartz) Belzona® 1121 (Super XL-Metal) Problem : Wear on the shell when operating with missing protective tiles. |
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Belzona 1818 Protects Shaft from Abrasion
Date Created: 6/2/2023
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1818 Problem : A separator shaft in a Cement Plant Raw Mill was suffering from severe fine particle abrasion from iron ore, shale and limestone at temperatures up to... |
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BELZONA HELPS UNDER FIRE
Date Created: 6/16/2008
Industry: Cement (CMNT) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1121 (Super XL Metal) Belzona® 3921 (GSC Surface Conditioner) Belzona® 5111 (Ceramic Cladding) Problem : This is a very corrosive environment due to the nature of the raw material and the high temperatures used in the process led to serious corrosion on t... |
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CLASSIC BELZONA SHAFT REPAIR AT CEMENT PLANT
Date Created: 1/7/2009
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Problem : Kilns were to be shut down in approximately 4-6 weeks but failed split bearing caused scoring of shaft requiring urgent repair. |
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BELZONA REPAIR TO STONE CRUSHER SHAFT
Industry: Cement (CMNT)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1321 (Ceramic S-Metal) Problem : Severe wear on these 230mm diameter shafts caused by extreme loads, vibration and abrasion from dust leads to bearing failure. |
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BELZONA IN-SITU REPAIR OF SHAFT FROM PRE-HEATER FAN
Industry: Cement (CMNT)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1111 (Super Metal) Problem : Worn shaft due to bearing seizure. |
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BELZONA REPAIRS CEMENT BALL MILL
Industry: Cement (CMNT)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 1111 (Super Metal) Problem : Wear had occurred on the housing due to breakage of lining tiles which leads to direct impact of milling balls with barrel. |
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BELZONA REPAIRS MASSIVE FAILURE OF KILN SUPPORT CASINGS
Industry: Cement (CMNT)
| Application:
ENC-Engines and Casings (ENC)
| Products:
Belzona® 1111 (Super Metal) Problem : Casings on trunnion supports shattered due to the breakage of the roller neck. |
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Belzona Repairs to Cement Fan Shaft
Date Created: 5/30/2005
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1311 (Ceramic R-Metal). Problem : Deeply worn shaft due to abrasion from cement - leading to potential bearing failure. |
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Belzona Roller Repair
Date Created: 6/12/2005
Industry: Cement (CMNT) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super Metal) Problem : Excessive wear under the steel tile of the roller due to failure of steel tile during operation. |
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Belzona Saves Significant Downtime for Cement Plant
Date Created: 6/14/2005
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1121 (Super XL-Metal) Problem : Bearing area of the 155mm shaft was down due to bearing failure, causing the entire operation to shut down. |
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BELZONA PROTECTS PIPELINE AND VALVES FROM CEMENT ABRASION
Date Created: 10/13/2011
Industry: Cement (CMNT) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1811 (Ceramic Carbide) Problem : There was high abrasion caused by cement leading to local material loss of metal from valve body. |
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BELZONA REBUILDS MOUNTING SURFACE OF BALL MILL JOURNAL
Date Created: 2/3/2012
Industry: Cement (CMNT) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 1812 (Ceramic Carbide FP) Problem : Ingress of lime particles and water caused severe wear between feed screw insert andball mill journal. The diameter is 1500mm and length 200mm. |
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BELZONA CEMENT HOPPER FLANGE REPAIR
Date Created: 12/22/2005
Industry: Cement (CMNT) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 1221 (Super E-Metal) Problem : Failure of the rubber gasket allowed cement to fall from the hopper when it was being emptied. |
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BELZONA PROTECTS CEMENT PACKING MACHINE STEEL PLATES
Date Created: 12/22/2005
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 4811 (Magma AR Screed) Problem : Deterioration of the steel plates and steel seats due to wear from the cement bags. |
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Belzona repairs casing of a cement ball mill
Date Created: 12/27/2009
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1121 (Super XL-metal) Problem : Wear on the casing needed to be rebuilt before the bolting of the new wear plates. |
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BELZONA PROTECTS AUGER SCREWS AT CEMENT PLANT
Date Created: 2/26/2010
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1812 (Ceramic Carbide FP) Belzona® 1321 (Ceramic S-Metal) Problem : The auger screws suffer severe abrasion and client needed an effective protection system. |
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BELZONA REBUILDS SEAL FACE ON RAW MILL AT CEMENT PLANT
Date Created: 12/14/2007
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1812 (Ceramic Carbide FP) Problem : Abrasion from the felt seal and limestone wore this major component of the mill. |
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BELZONA RESTORES PROFILE OF BALL MILL
Date Created: 2/3/2012
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 4111 (Magma Quartz) Belzona® 1812 (Ceramic Carbide FP) Belzona® 1121 (Super XL-Metal) Problem : Severe wear particularly on the front wall and feed tube into the main shell. |
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BELZONA REBUILDS WORN HOUSING
Date Created: 11/8/2013
Industry: Cement (CMNT) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Problem : Worn pin bush housing of the loader |
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BELZONA 9811 EXTENDS SERVICE LIFE OF FLOP GATE AT CEMENT PLANT
Date Created: 4/29/2014
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 9811 Problem : Excessive wear on the flop gate (valve) made of AR steel (AR 400). It only lasted 9 months before wearing out. Customer was looking for a longer term ... |
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BELZONA REBUILDS DIVERTER VALVES FOR CEMENT PLANT
Date Created: 8/26/2014
Industry: Cement (CMNT) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 1811 (Ceramic Carbide) Problem : The seating area of the diverter valve would wear. |
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Belzona Repairs Air Pipe Distributor
Date Created: 10/18/2017
Industry: Cement (CMNT) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Problem : Whilst the system was offline, condensed gases created corrosion (deep 3 mm) on the DN 125 air pipe distributor. |
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Extending life of Cement ball mill using Belzona products
Date Created: 3/17/2024
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal) Problem : A cement ball mill was subjected to abrasions caused by the entrapment of cement particles under the mill tiles. |
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Belzona Protects The Separator From Abrasion
Date Created: 7/24/2024
Industry: Cement (CMNT) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1391T, Belzona 1812 (Ceramic Carbide FP), Belzona 1813, Belzona 9811 Problem : The shell of separator suffers from severe abrasion and structural defects in that section would cause safety and operational problems. |
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