Search Our Know-How in Action Case Studies

152 KHIAs found
Belzona Shaft Repair By Forming Technique at a Paper Mill
Date Created: 12/14/2018
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)
Belzona 9111 (Cleaner/Degreaser)
Belzona 9411 (Release Agent)


Problem : Bearings spun on shaft taking with it an estimated .080 or 80 thousandths from the shaft. 
Shaft repair on Screw Conveyor
Date Created: 2/9/2023
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1321 (Ceramic S-Metal)
Problem : The customer had a bearing failure which resulted in sever metal loss on the shaft.
BELZONA KEEPS THE CHIPPER CHIPPING
Date Created: 3/26/2014
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9411 (Release Agent)


Problem : The bearing on the chipper disc shaft had spun out, damaging the shaft.
SPALLED CONCRETE IN A HIGH TRAFFIC AREA RECOVERED AND PROTECTED BY BELZONA
Date Created: 4/27/2018
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 5233


Problem : Fresh concrete section that was poured developed severe spalling and pits. The customer was concerned that this would open up this section for water t...
Belzona Helps Make Quality Chips
Date Created: 7/8/2024
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1811 (Ceramic Carbide)
Problem : The pockets where the chipper knives are mounted were wearing out.
BELZONA SAVES THE CARBON FIBER
Date Created: 6/9/2015
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal)


Problem : The customer uses a pressure washer to clean off the fiber carbon shield, resulting in the carbon fiber deteriorating and pieces of it falling off.
BELZONA FIXES A CRACKED CUTWATER ON A FAN PUMP
Date Created: 6/8/2015
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 9341 (Reinforcement Sheet)


Problem : Casting seam on the cut water of this Gould pump had separated and was beginning to erode from being in use.
BELZONA GIVES A NEW LIFE TO A PAPER MILL PUMP
Date Created: 12/30/2017
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The interior of the pump metal was severely pitted and the efficiency was compromised. This pump was slated to be scrapped because it was in a bad sha...
BELZONA RE-COATS A LARGE GOULDS PUMP IN A PAPER MILL
Date Created: 12/31/2017
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The pump had been coated from the beginning of its service life with Belzona. Every few years it needed to be recoated due to the harsh work environm...
Encapsulating a Steel Plate Between New and Old Concrete in a Discharge Sump
Date Created: 5/10/2023
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 4911 (Magma TX Conditioner), Belzona 5831LT
Problem : A new foundation was poured up against an old building to extend a discharge sump in a paper mill. A steel plate was cut out and the joint needed to b...
Protecting a Pipe Spool
Date Created: 3/6/2023
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 4301 (Magma CR1 Hi-Build)
Problem : The pipe spool is in an area where 90% Sulfuric Acid is injected into their system, and there have been problems with chemical corrosion inside the pi...
BELZONA'S REPAIR ALLOWS FOR A QUICK RETURN TO OPERATION
Date Created: 9/16/2014
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 (Magma TX Conditioner)
Belzona 4131 (Magma-Screed)


Problem : The concrete floor had begun to wear away due to abrasion from forklifts sliding bales into the conveyer. The steel was also excessively worn, causing...
BELZONA REPAIRS TURBO SEPARATOR AT PAPERMILL
Date Created: 9/8/2015
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1811 (Ceramic Carbide)


Problem : Extreme abrasion producing a hole through ceramic tile and steel causing a possible shutdown.
BELZONA REPAIRS TURBO SEPARATOR AT PAPER MILL
Date Created: 9/8/2015
Industry: Pulp & Paper (PLPR)  |  Products:

Belzona 1811 (Ceramic Carbide)


Problem : Extreme abrasion producing a hole through ceramic tile and steel, causing a possible shutdown.
BELZONA EMERGENCY SHAFT REPAIR AT PULP & PAPER FACILITY
Date Created: 12/30/2008
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1221 (Super E Metal)
Problem : A bearing had run dry of lubrication and caused the entire line to shut-down.
BELZONA 5871 PROTECTS STEAM PIPING HAZARDOUS TO OPERATORS
Date Created: 6/10/2020
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5871


Problem : These piping sections were a potential hazard for contact burn injuries since they are located at ground level.
BELZONA REPAIRS A PAPER MILL PUMP
Date Created: 9/12/2018
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1812 (Ceramic Carbide)


Problem : A paper pulp pump was severely damaged by abrasion because of the presence of paper clips and staples in the pulp it transports. The existing coating ...
Belzona Repairs Damaged Feet of a Pulper
Date Created: 11/29/2018
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4911 (Magma TX Conditioner)

Belzona 1111 (Super Metal)


Problem : The five feet of a paper mill pulper and the concrete blocks underneath were badly damaged. The bolts keeping the feet in place on the concrete blocks...
BELZONA EXTENDS LIFE OF PULP BLENDER
Date Created: 2/1/2011
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1812 (Ceramic Carbide FP)


Problem : Pump and bolt threads were severely damaged by the highly abrasive stream of shredded paper pulp flowing through it
Belzona 1818 screened for success
Date Created: 4/27/2021
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1818


Problem : During normal operation, a large metal foreign object went through the turbo separator. The internal lining was severely damaged in a 4ft x 3ft area. ...
BELZONA REPAIRED RECYCLING DRUM LASTS 12 YEARS
Date Created: 3/30/2009
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Bi-metallic corrosion on approximately 70% of the weld.
BELZONA SAVES RECYCLING DRUM FOR SECOND TIME
Date Created: 3/31/2009
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Bi-metallic corrosion on approximately 70% of the un-protected welds found in 1997. Belzona system applied and inspection of the application after 12 ...
BELZONA HOT OFF THE PRESS
Date Created: 1/4/2008
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2311 (SR Elastomer)
Problem : Large hole torn in the belt caused by a metal tool being dropped onto the belt.
Belzona Stops Live Leak
Date Created: 2/9/2023
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1212, Belzona 9611 (ES-Metal)
Problem : Leak developed in dissolving tank due to corrosion because of liner failure.
PRESS ROLL REPAIR WITH BELZONA
Date Created: 10/27/2011
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)


Problem : Corrosion had led to perforation of side plates.
BELZONA ALTERNATIVE TO HARD FACE WELDING
Date Created: 12/1/2008
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)


Problem : A new screw comveyor was fabrictaed and the client required lining to give greater abrasion resistance.
BELZONA MAINTAINS THE FLOW
Date Created: 9/29/2009
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Customer was looking for a way to reduce Aluminium Sulfate build-up that they had experienced on their previous pump.
BELZONA SEAL TO DRYER CAN SAVES MONEY
Date Created: 3/17/2008
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona® 1311 (Ceramic R Metal)
Belzona® 1321 (ceramic S Metal)

Problem : Gasket of dryer can failed and allowed steam to escape. Losing steam means losing money.
BELZONA REPAIRS RUBBER LINED BRINE TANK
Date Created: 3/18/2008
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 2111 (D&A Hi-Build Elastomer)
Problem : Rubber lining had been damaged locally. It was too costly to get specialist tank repair company to come and make repair.
BELZONA PROTECTS INTERNAL OF CHP STACK
Date Created: 9/12/2016
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593


Problem : The stack had been experiencing corrosion issues from the chemicals within the flue gas stream. It was suspected that acids within this stream were co...
BELZONA PROTECTS PAPER MILL ROLLER GEARBOX COVER
Date Created: 4/9/2008
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811 (Immersion Grade)
Problem : Corrosion protection
BELZONA PROVIDES ANTI-SLIP ON PAPER MILL DRIVE DRUM
Date Created: 6/19/2017
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate) 


Problem : Previous anti-slip surface had worn away and an improved, long-lasting surface was required.
BELZONA SEALS PAPER MACHINE LEAKS
Date Created: 4/11/2008
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona® 1111 (Super Metal)
Belzona® 2211 (MP Hi-Build Elastomer)

Problem : Leaking crank casing due to inadequate sealing. Significant oil losses necessitated repairs several times per year.
BELZONA OFFERS A SOLUTION TO REPAIR BUSHINGS
Date Created: 9/15/2014
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : With the fork bushing worn out, the forks would bind, causing trouble unloading log trucks.
BELZONA REPAIRS PILLOW BLOCK SHAFT
Date Created: 9/20/2014
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Seized bearing on 20' shaft. Replacing the shaft would be time consuming, shutting down the entire sawmill for hours.
BELZONA REPAIRS AND PROTECTS CHIPPER DISC POCKETS
Date Created: 9/21/2014
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide)

Belzona 9411 (Release Agent)


Problem : Excessive wear in the chipper disc pockets was damaging the chips.
BELZONA REBUILDS CHIPPER DISC POCKETS
Date Created: 9/20/2014
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide)

Belzona 9411 (Release Agent)


Problem : Wood chips wear the cast steel as they slide across the spinning disc pockets. When the pockets wear too far the chips break causing what is called "f...
BELZONA EXTENDS THE LIFE OF HYDRAULIC RAMS
Date Created: 9/23/2014
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Three hydraulic rams had been scored and the loss of oil was so bad that they had built a dam so the oil would drain into a 55 gallon drum. At the end...
BELZONA REPAIRS BUSH HOUSINGS
Date Created: 9/15/2014
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The bush housings were worn oversize.
BELZONA REPAIRS CRACK ON ENGINE BLOCK
Date Created: 9/15/2014
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcing Sheet)


Problem : An early freeze allowed ice to crack the engine casing.
BELZONA KEEPS BASALT LINED DEFLAKER OPERATIONAL
Date Created: 7/28/2008
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Belzona® 1111 (Supermetal)

Problem : If this unit fails, there is a huge expense in acquiring another. Task was two fold, to line the inside with a sacrificial product and rebuild the doo...
BELZONA REPAIR TO CONCRETE STOCK CHEST
Date Created: 8/4/2008
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 4111 (Magma Quartz)
Belzona® 4141 (Magma Build)

Problem : The top not only lifted, it blew chunks out of the sides all the way around. Job was to fill in the the voids created by the stock and to seal the edg...
Belzona PROVIDES LEVEL SURFACE ON A WALKING FLOOR
Date Created: 3/12/2019
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 (Magma TX Conditioner)

Belzona 4131 (Magma Screed)


Problem : The wood chippings are brought to the area by using large machinery weighing up to 24 ton. Drag chains are also used in the process. These actions are...
BELZONA EMERGENCY RECLAMATION OF A REFINER
Date Created: 12/29/2007
Industry: Pulp & Paper (PLPR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products: Belzona® 1311 (Ceramic R Metal)
Belzona® 1321 (Ceramic S Metal)

Problem : Severe erosion in the refiner body and the end cover/door led to several holes necessitating repair
BELZONA REBUILDS STAINLESS STEEL PUMP
Date Created: 7/6/2009
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1311 (Ceramic R-Metal) 


Problem : Loss of internal profiles of the pump casing as a result of corrosion and erosion processes leading to reduced pump efficiency
BELZONA REBUILDS TURBO SEPARATOR
Date Created: 7/28/2009
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)


Problem : The basalt tile lining suffered severe abrasion during pulp separation and as a result a lot of broken edges and cracked tiles were present.
Paper & Pulp Plant tank repaired with Belzona 5892
Date Created: 3/20/2020
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892 Belzona 9121 (Thinners)


Problem : Internal of the condensate tank at the paper & pulp plant was suffering from corrosion.
BELZONA PROTECTS NEW VACUUM PUMPS
Date Created: 7/16/2015
Industry: Pulp & Paper (PLPR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : The pumps rapidly deteriorate in service due to contamination of the water seal with acid leading to severe erosion corrosion. Preventive treatment re...
Belzona Chocking Compound Stabilizes Lathe
Date Created: 6/8/2018
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 7111 (Industrial grade)


Problem : Lathe in a paper factory required a solution to withstand compressive load of machinery and reduce vibrations.
BELZONA SAVES PUMP FROM THE SCRAP HEAP
Date Created: 9/30/2008
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Bad injectors had caused Sulfuric acid not to mix well with paper stock and pump was badly eroded. Cut-water on discharge was eroded away and bowl wa...
EFFLUENT CLARIFIER TANK REFURBISHED WITH BELZONA
Date Created: 9/16/2013
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:
  1. Belzona® 4131 (Magma-Screed) 
  2. Belzona® 5811 (Immersion Grade) 
  3. Belzona® 5151 (Hi-Build Cladding)

Problem : Breakdown of the concrete substrate due to water ingress and freeze thaw cycles had left the tank at risk of stoppages to production which the client ...
HD CLEANER CONE REPAIRED WITH BELZONA
Date Created: 9/12/2014
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811 (Alumina Tiles)


Problem : Abrasion caused by removal of unwanted solids from pulp paper.
BELZONA SAVES FINE PAPER PUMP CASING
Date Created: 2/8/2010
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S -Metal)


Problem : Badly corroded pump volute could not be put back in service in such bad condition
Belzona 5871 Protects Local Paper Mill NCG Header Piping
Date Created: 4/16/2020
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 5871


Problem : Some thin wall and through-wall defects (live leaks) were found on weld joints upon removal of the existing insulation.
BELZONA REBUILD TRENCH DRAIN AT PAPER MILL
Date Created: 7/24/2015
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)


Problem : The concrete holding up the grate was so damaged that the grate fell into the trench.
BELZONA EXTENDS THE LIFE OF A CLEANER HEAD CONE
Date Created: 7/16/2015
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811


Problem : The cleaner head was worn out after 4 months due to the highly abrasive environment. The paper mill wanted the head to last longer.
Belzona Protects Against Corrosion In Fan Shroud
Date Created: 5/4/2022
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 5811 (Immersion Grade),
Problem : A brand new paper milling fan shroud picks up a lot of caustic mist, eventually corroding the inside of the shroud. A coating was then required to pro...
BELZONA PROVIDES NON-SLIP SURFACE TO TRANSFER ROLLER
Date Created: 2/3/2016
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9111 (Cleaner Degreaser)

Belzona 9211 (Supergrip Aggregate)


Problem : Transfer rollers that move boards downstream of platen press are smooth, causing lack of traction to keep line running.
DUST COLLECTION BAG HOUSE PRESERVED WITH BELZONA
Date Created: 2/4/2016
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9111 (Cleaner/Degreaser) 


Problem : Unprotected steel was exposed to moisture repeatedly at this transition piece of duct work. The moisture enabled corrosion that began destroying this ...
BLENDER LINER AT PARTICLE BOARD MANUFACTURER RESTORED WITH BELZONA
Date Created: 2/5/2016
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Wood particles being mixed with resins in this blender caused a very abrasive condition. Even though the liner to this equipment was designed to withs...
BELZONA REPAIRS PRESS PLATEN AND SAVES REVENUE LOSSES
Date Created: 2/4/2016
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner/Degreaser) 


Problem : Damaged platen on the press of this particle board manufacturer was causing culled product. Particle board quality was not meeting standards due to th...
BELZONA PROTECTS HOG FUEL SCREW CONVEYOR
Date Created: 2/5/2016
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 9111 (Cleaner Degreaser)

Belzona 1812 (Ceramic Carbide FP)


Problem : The worn auger would be replaced periodically due to the flights being too thin. The manufacture and replacement of these augers were expensive. The l...
BELZONA REPAIRS CYCLONE INLET
Date Created: 10/29/2008
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Belzona® 1321 (Ceramic S Metal)

Problem : The inlet to the pulp cyclone showed severe erosion corrosion after only 8 months of service. It had already been patched once and had holed through ...
BELZONA PRODUCTS USED TO SEAL LEAKING TANK
Date Created: 4/11/2008
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 1311 (Ceramic R-Metal)

Problem : Mill had experienced a constant leak between the concrete wall of the stock tank and the steel outlet pipe
BELZONA EXTENDS THE LIFE OF ID FANS
Date Created: 12/22/2005
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)


Problem : The ID fan housing would wear away necessitating replacement every two years at best.
BELZONA GRIP SYSTEMS IMPROVE EFFICIENCY OF LUMBER TRANSFER
Date Created: 12/22/2005
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : Uncoated lumber transfer rolls lack the required grip to transfer lumber quickly and efficiently from on section of the milling process to the next.
BELZONA REBUILDS BEARING SURFACE ON PAPER MACHINE DRIVE
Date Created: 12/22/2005
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S Metal)


Problem : The worn bearing fit on the paper machine drive was causing gear lash problems.
BELZONA REBUILDS DAMAGED DRYER CAN JOURNAL IN 5 HOURS
Date Created: 12/22/2005
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1391 (HT Ceramic)


Problem : There was a fit problem with the gear causing excessive vibration when it was running
BELZONA REBUILDS THE UNDERSIDE OF PULPMILL FLOOR
Date Created: 12/22/2005
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4141 (Magma Build)


Problem : Moisture, vibration and impact from above had caused the underside of this concrete deck to spall badly leaving exposed corroding rebar.
BELZONA RESTORES CRITICAL TOLERANCES IN LIQUID RING VACUUM PUMP
Date Created: 8/16/2011
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The pump is subjected to corrosion and “carry over” of the paper pulp. The tolerance between the outside diameter of the cone and the internal taper o...
BELZONA COMBATS A MAJOR VACUUM PUMP WEAR PROBLEM
Date Created: 8/16/2011
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1311 (ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : A pump was removed from service and inspected. On dismantling the pump, it was found that excessive “carry over” from the process had caused major ero...
BELZONA WITHSTANDS PROLONGED WET ABRASION
Date Created: 1/21/2016
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 1321 (Ceramic S-Metal)

Belzona 1311 (Ceramic R-Metal)


Problem : Due to severe abrasion and corrosion, the components' lifetime was very short. Pump and its components had to be replaced every 2/3 years.
BELZONA PROTECTED SUBMERSIBLE SLUDGE PUMP SIX YEARS ON
Date Created: 6/13/2016
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Belzona 5811 (Immersion Grade)


Problem : Previously the pump only lasted two years in service before requiring major overhaul. Originally coated in 2010 with Belzona, after six years of unint...
LEAKING FLANGE COUPLINGS SEALED WITH BELZONA
Date Created: 9/6/2016
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal) Belzona 9341 (Reinforcement Tape)


Problem : After several years in operation and due to vibration, oil started to leak from some couplings leading to pollution and loss of efficiency.
BELZONA PROTECTS PULP BEATER
Date Created: 6/12/2006
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Erosion corrosion wear on body and cover caused by paper pulp.
BELZONA PROTECTS WASTE WATER TANK
Date Created: 4/10/2008
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 5811 (Immersion Grade)


Problem : Tar epoxy coating had failed especially in vapour phase due to limited chemical resistance against Sulfite solutions. Corrosion had led to more than 1...
Turbo Separator Repair With Belzona 1818
Date Created: 4/7/2021
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1818


Problem : The Turbo Separator is a disc screen specially designed for course screening, primarily removing light and heavy impurities from wastepaper. The uni...
Renovation of a liquid cyclone head with Belzona
Date Created: 12/19/2019
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1814

Belzona 1321 (Ceramic S-Metal)


Problem : The piece of equipment was badly damaged by erosion caused by the paper paste which is very abrasive.
A NEW BELZONA EXPANSION JOINT FOR NEWSROOM
Date Created: 8/4/2016
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 2221 (MP Fluid Elastomer)


Problem : The existing joint and adjoining concrete slab had been damaged by constant fork truck traffic. This was now becoming a Health & Safety issue.
BELZONA RESEALS AROUND ROOFTOP A/C UNITS
Date Created: 7/12/2007
Industry: Pulp & Paper (PLPR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Over zealous painter overcoated Belzona repair with an aluminum paint that caused the Membrane to crack leading to roof leaks
BELZONA IDEAL SOLUTION FOR DAMAGED CONVEYOR BELT
Date Created: 3/15/2012
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : The fork lift driver caught the conveyor belt while he was loading the paper, stopping the process and tearing the belt.
BELZONA PROTECTS DUCTWORK ELBOW
Date Created: 10/21/2011
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1812 (Ceramic Carbide FP)


Problem : The ducting had been installed early 2011 and due to the nature of their process/products the pipe elbows had worn within a short period of time.
BELZONA SAVES ROTOR AND MAINTAIN PRODUCTION
Date Created: 2/8/2007
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severely eroded, no replacement available. New Rotor would cost $11,000 USD.
Belzona Cuts Down a Concrete Shimming Application Time from 45 to 7 days
Date Created: 7/17/2018
Industry: Pulp & Paper (PLPR)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)


Problem : Due to constant movement and vibration created between the skid and the concrete foundation, the heads of the bolts holding the base down started to b...
Belzona Protects Screw Auger from Abrasion and Chemical Attack
Date Created: 7/18/2017
Industry: Pulp & Paper (PLPR)  |  Products:

Belzona 1811 (Ceramic Carbide)

Belzona 4311 (Magma CR1)


Problem : A coating was needed on to protect a screw auger against abrasion and chemical attack.
BELZONA REPAIRS A LEAK ON A CATION TANK
Date Created: 6/8/2015
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : Leaking outlet from the demineralization tank. Both metal repairs and rubber lining restoration were necessary. 
BELZONA REBUILDS PAPER MILL CYCLONE
Date Created: 9/24/2014
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Erosion had progressed over the years to a point of significant material loss and holes emerging as hog fuel is metered through the cyclone.
LIVE LEAK REPAIR TO 8" SLUDGE PIT DISCHARGE PIPE WITH BELZONA
Date Created: 10/13/2017
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611 (ES-Metal)

Belzona 1161 (Super UW-Metal)


Problem : The leaking sludge discharge pipe was an environmental issue due to possible contamination of the land, therefore, they required an fast repair. 
BELZONA SEALS LEAKING PIPEWORK
Date Created: 5/11/2016
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)


Problem : This was a critical pipe on their plant of which total failure would result in costly lost production and downtime.
BELZONA REPAIRS AND COATS END SUCTION PUMP CASING
Date Created: 10/3/2016
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5821


Problem : The casing was badly damaged and cracked
BELZONA ABRASION RESISTANT LINING FOR DE-BARKER
Date Created: 10/11/2016
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1811 (Ceramic Carbide)


Problem : The steel protection plates were wearing away due to severe abrasion. They required a solution to prolong the life of the equipment. if the problem wa...
Belzona Repairs Vibration Damage in a Slacker Chute
Date Created: 3/12/2019
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111

Belzona 1341


Problem : The plan was to eventually replace the chute, but a temporary solution was needed to repair the metal and prevent further damage. With production unab...
BELZONA PROTECTS STRUCTURAL STEEL OF A PAPER MACHINE
Date Created: 9/3/2014
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)


Problem : The paper machine structural steel was severely corroded and in need of corrosion protection. 
BELZONA REPAIRS RUBBER PRESS ROLL
Date Created: 6/29/2015
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : Rubber press roll had a hole caused by a tool impact, which made the roll unusable and not being able to create a smooth gasket.
Belzona repairs and protects separator outlet in paper mill
Date Created: 2/5/2021
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 1811 (Ceramic Carbide)


Problem : The Basalt lining was worn due to the erosive operating conditions of the separator. In the outlet pipe, a crack had formed due to the high impact loa...
Paper Mill Press Roll Saved from Replacement by Belzona
Date Created: 12/5/2018
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner/Degreaser)


Problem : Trapped material under the press roll caused scoring damage to the surface.
BELZONA ON EVAPORATOR TUBE SHEETS
Industry: Pulp & Paper (PLPR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1391


Problem : Erosion / corrosion of the tube sheet due to hot caustic black liquor at approximately 185ºF and galvanic corrosion between the stainless steel tubes ...
BELZONA INSIDE A GEAR BOX
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Corrosion of gear box due to moisture and condensation. Previous internal coatings have failed.
BELZONA RESTORES PERFORATED PROFILE OF COUCH ROLL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)


Problem : A mill wright's tool was introduced onto the couch roll and caused damage to a foot long section of the roll.
BELZONA PROTECTS CHIP CYCLONE WELD SEAMS
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The chip cyclone suffers from continuous erosion, and the irregularities and/or protrusions of the weld seams were attacked.
BELZONA LAP JOINT REPAIR AT SAWMILL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)


Problem : Fine pieces of veneer and moisture contributed to joint deterioration and failure within a matter of a few weeks.
BELZONA PUMP REPAIR PROVIDES OVER TEN YEARS OF UNINTERRUPTED SERVICE
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Pump suffered from erosion/corrosion and was completely destroyed after four years of operation
BELZONA REBUILDS SOLE PLATES ON PAPER MACHINE
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4141 (Magma Build)


Problem : Corrosion of base plates would eventually cause the mill to bear the cost of structural steel replacements.
BELZONA PROVIDES PROTECTION FOR PRIMARY FAN PUMP
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1341 (Supermetalglide)


Problem : White water chemical attack of this large critical pump caused corrosion pitting of the cast iron pump case, as well as bi-metallic corrosion of the s...
BELZONA RESTORES JAPANESE ALUMINUM END COVERS
Industry: Pulp & Paper (PLPR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe erosion caused by a combination of corrosive environment and abrasion of a fanbelt.
BELZONA REPAIRS CHIPS FROM THE OLD BLOCK
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812


Problem : The cyclone's steel substrate was worn by continuous abrasion from wood chips entering at high velocity.
BELZONA SAVES RECYCLING DRUM AT PAPER MILL
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Bi-metallic corrosion on approximately 70% of the weld.
BELZONA PROTECTS PAPER MACHINE FILTER
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111

Belzona® 1321


Problem : Severe corrosion including some small holes, due to soda concentration in the paper.
IN-SITU BELZONA REPAIR TO DRYER ROLLER
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111


Problem : Collapse of bearing caused damage to the journal
BELZONA® 4811 REPAIRS TO CONTIMIX HYDROPULPER IN PAPER MILL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 4811


Problem : Basalt tile lining damaged and efficiency of machine impaired.
BELZONA REPAIR TO TURBO-PULPER
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Erosion from pulp had worn away the sealing ring exposing the stainless steel bolts.
COMPLETE REFURBISHMENT OF VACUUM PUMP WITH BELZONA
Industry: Pulp & Paper (PLPR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Extensive corrosion on all parts including rotor, end covers, and cones.
BELZONA PROTECTS PAPER MACHINE STRUCTURAL STEEL
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Structural steel supports require corrosion protection.
BELZONA SLIDES THE CHIPS OFF THE BARK SHAKER
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Bark builds up and clogs the shaker.
BELZONA® 5111 HAS EXCELLENT U.V. RESISTANCE
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5111 (Ceramic Cladding)


Problem : The structures were damaged from exposure to fumes and vapors inherent to the plant.
BELZONA RESTORES VALVES TO BETTER THAN NEW CONDITION
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : Housing had eroded/corroded to the point where the valve flap would not seat (seal) properly, allowing partial flow in the wrong direction
BELZONA BELT SWAT TEAM
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)

Belzona® 2911 (Q.D. Conditioner)


Problem : A small hole under belt tension is expected to get larger and debris was leaking through the belt.
BELZONA PROTECTS EVAPORATOR TUBE SHEETS
Industry: Pulp & Paper (PLPR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1391


Problem : Erosion/corrosion of the tube sheet due to hot caustic (black liquor at 185ºF) and galvanic corrosion due to dissimilar metals.
BELZONA PROTECTS WELD SEAMS IN RECYCLING DRUM
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The debris settles in the 90 degree angles of the weld seams. The 60°C (140°F) environment with a pH 10 leads to galvanic and crevice corrosion of the...
BELZONA REPAIRS SUCTION DRUM EXIT
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe corrosion produced by water and clay.
BELZONA IMPROVES EFFICIENCY AT MILL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9000 Series Aggregates


Problem : Lumber is transferred from one section to the next by a system of transfer rolls. To prevent slippage, past practice was to weld knobs or streaks acro...
BELZONA REPAIRS FAN AT PULP AND PAPER MILL
Industry: Pulp & Paper (PLPR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1391

Belzona® 6111 (Liquid Anode)

Belzona® 5111 (Ceramic Cladding)


Problem : Magnesium Oxide fan and casing were being destroyed by a serious corrosion/erosion cycle. The process temperature was 150-165C. Although the process...
SUCTION ROLL REFURBISHED WITH BELZONA
Industry: Pulp & Paper (PLPR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Suction box became loose and scored the suction roll surface.
BELZONA EMERGENCY RECLAMATION OF REFINER
Industry: Pulp & Paper (PLPR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe erosion in the refiner body and the end cover/door led to several holes in the casing necessitating repair.
BELZONA REPAIRS LARGE VACUUM PUMP ROTOR
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)


Problem : Contamination of the water seal with chemicals and pulp accelerating the erosion - corrosion of the rotor leading to a loss in pump efficiency.
BELZONA RESTORES FELT RETURN ROLL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The fiberglass roll coating had worn to such an extent that the fibrous reinforcement was protruding from the surface of the coating, allowing water t...
BELZONA RESTORES BEARING HOUSING TO LIKE-NEW CONDITION
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : This winder bearing housing suffered mechanical damage from vibration, foreign substances and irregular rotational motion.
BELZONA EXTENDS THE LIFE OF THIS TRUNION END BEARING
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The lubrication system failed on the trunion end bearing on a 4-ton lime kiln, wearing through the entire bronze liner and into the cast iron pillow b...
BELZONA CORRECTS OVERSIZED KEYWAY
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : This lumber decker keyway takes a tremendous beating because of cyclic loading. Because of the start-stop characteristics, the keyway housing became o...
BELZONA ALLOWS LUMBER TRANSFER ROLLS TO MAINTAIN POSITIVE TRACTION
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : Saw mill rolls having problems firing the lumber in the correct direction creating short cuts, and crossover jams.
BELZONA MAINTAINS CHIPPER DISC POCKET PROFILE
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)


Problem : The chipper disc pockets exhibit wear and require constant maintenance. Off-size chips adversly affect the pulping process and the quality of the resu...
BELZONA EXTENDS THE LIFE OF THIS SCREW PRESS
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The Andritz Screw Press is used to remove water and thicken the pulp stock.The screw shaft on this machine lost nearly half of its 7/8” wall thickness...
BELZONA REPAIRS CROSS THREADED FITTINGS WITHOUT MACHINING
Industry: Pulp & Paper (PLPR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Operator error in cross threading the inlet fittings in the casing of two steel venturi eductor nozzles damaged the units and were unable to func-tion...
BELZONA KEEPS SAWMILLS RUNNING EFFICIENTLY WITH ITS POSITIVE GRIP SYSTEM
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : The sawmill planer bridge rolls are usually welded or cross-hatched to effectively grip and transfer the lumber. These rolls wear relatively quickly f...
BELZONA RESTORES CHIPPER DISC POCKETS TO LIKE NEW CONDITION
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1311 (Super R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : These chipper disc pockets are worn from continuous wood abrasion and eventually were unable to produce satisfactory chips.
BELZONA STAVES OFF REPLACEMENT COST ASSOCIATED WITH THIS CHIPPER
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)


Problem : This unique chipper from Germany has 48” knives that are responsible for cutting the lumber into the appropriate chip size. Over a period of time, the...
BELZONA SAVES THIS COMPANY LOST PRODUCTION TIME AND MAINTENANCE COSTS
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : A controlled crown roller, abbreviated as a cc roll, bends the shell against a very sturdy through shaft during calendering.
BELZONA RECLAIMS A SHAFT AFTER A BEARING FAILURE DAMAGED BOTH ENDS
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : A hydraulic press on either end of an embossing roller is used to control appropriate operating pressure, caused premature bearing failure, damaging b...
BELZONA REPAIRS HYDRAULIC RAM IN SERVICE FOR OVER TEN YEARS
Industry: Pulp & Paper (PLPR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The hydraulic ram was scored due to a packing failure and was unable to build up enough pressure to raise and lower the table and transfer the stack o...
BELZONA REPAIRS CONVEYOR BELT WITH MINIMAL DOWNTIME
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : The lap joint on a relatively new PVC belt in the finishing area of a chemical cellulose manufacturer had failed. When this system breaks down, the mi...
BELZONA SAVES SEVERAL WEEKS OF DOWNTIME
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The rubber lined felt rolls are damaged from continuous abrasive wear of the wires edge and underside. This eventually causes sheet stretching and/or ...
BELZONA RESTORES THE PROPER SURFACE PROFILE TO A PRESS ROLL
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Belzona® 1111 (Super Metal) was used to repair the damaged surface of the press roll after a metal bolt had gone through the machine. The roll was the...
BELZONA KEEPS CHEMICALS CONTAINED
Industry: Pulp & Paper (PLPR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)


Problem : Sodium sulfate as well as some sulfuric acid is used to control the pH as well as sulfur content in the cooking liquor. This sulfuric acid mixing sta-...
THERMAL EXPANSION/CONTRACTION IS NO MATCH FOR BELZONA
Industry: Pulp & Paper (PLPR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4211 (Magma-Stop)

Belzona® 2131 (D&A Fluid Elastomer)


Problem : The concrete has a different coefficient of thermal expansion/contraction than the metal pipe. The result of this difference, is the erosion of the me...
CHEMICAL ATTACK AND GALVANIC CORROSION STOPPED WITH BELZONA
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)


Problem : White water chemical attack, coupled with galvanic corrosion caused this large Goulds primary fan pump’s stuffing box to deteriorate.
BELZONA REPAIRED PUMP LASTS SIX TIMES LONGER THAN A NEW PUMP.
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona ® 1311 (Ceramic R- Metal)

Belzona ® 1391


Problem : The abrasive material was deteriorating the stainless steel and was only lasting six to seven months and costing as much as $14,000 to replace.
BELZONA REBUILDS AND PROTECTS THIS SUCTION PUMP END PLATE
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : This end suction pump carrying a combination of medium consistency stock, alkaline medium, and chlorine carry over at 70°C, eroded and corroded the en...
BELZONA GIVES THIS NEW COMBISORTER A MUCH LONGER LIFE
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)


Problem : This particular facility had specified that their new combisorter should be protected with Belzona® 1811 (Ceramic Carbide) rather than the traditional...
BELZONA RESTORES THIS FAN PUMP TO LIKE NEW CONDITION
Industry: Pulp & Paper (PLPR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona ® 1311 (Ceramic R-Metal)

Belzona ® 1321 (Ceramic S-Metal)


Problem : Extreme graphitization had caused holes between the suction and discharge sides of this fan pump after only four years of operation.
BELZONA RESTORES DAMAGED FLOOR IN PAPER PLANT
Date Created: 11/26/2014
Industry: Pulp & Paper (PLPR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)

Belzona 4181 (AHR Magma-Quartz)


Problem : Chemicals had penetrated through the tiled surface leading to rapid degradation of the underlying concrete.
BELZONA REPAIRS A SCREW PUMP
Date Created: 11/27/2014
Industry: Pulp & Paper (PLPR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX Conditioner)

Belzona 5811 (Immersion Grade)


Problem : After more than 20 years in service, a 10 mm wide isolation joint between the gutter and screw extended to 20-30 mm due to concrete wearing out, which...
PRESS ROLL CRACK REPAIR WITH BELZONA
Date Created: 8/29/2005
Industry: Pulp & Paper (PLPR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Crack in the hard rubber cover of the press roll. The crack was increasing over time.

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