Search Our Know-How in Action Case Studies

84 KHIAs found
BELZONA REPAIRS LEAKING PIPE IN ABRASIVE ENVIRONMENT
Date Created: 10/13/2014
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1321 (Ceramic S Metal) Belzona 1812 (Ceramic Carbide FP)


Problem : The dry bran within the pipe was causing abrasion leading to a 10mm hole on the outside of a large bend.
Food manufacturing facility has Belzona repair End Quote refrigerator floor
Date Created: 3/1/2024
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4154 (Bulkfill Resin),Belzona 5811 (Immersion Grade)
Problem : The floor in this refrigerator has been sitting on sub zero temperatures for 25 years. Constant freezing and unfreezing has left the concrete floor in...
Belzona coating provides concrete protection & smooth surface for fish farm
Date Created: 3/28/2024
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811DW (DW Immersion Grade)
Problem : Concrete tanks had been installed & lined years previously with a Polyurea coating which had subsequently failed. This coating had disbonded in large ...
Belzona Protects Incinerator Exhaust Duct
Date Created: 10/16/2017
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1591 (Ceramic XHT)


Problem : The vapor from the burning waste was damaging all earlier attempted coating systems. The Customer needed a heavy duty coating, tolerant of operation i...
Cyclone coating protection with Belzona
Date Created: 10/18/2017
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Damaged cyclone
BELZONA PROVIDES A BULK REPAIR TO A MEAT FREEZER FLOOR
Date Created: 12/31/2017
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill Resin) mixed with pea gravel

Belzona 4124 (Bulkfill)

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX Conditioner)


Problem : Freezer floors have been under 24/7 heavy forklift operation and freezing conditions for more than 40 years. Some areas needed major overhaul. Major c...
Belzona renovate a process tank
Date Created: 1/22/2020
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892


Problem : The internal lining of the tank was corroded due to the products being acidic when they are at high temperatures.
Meat Processing Plant In Need of Belzona On Cooling Towers
Date Created: 1/6/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811

Belzona 5111

Belzona 3921

Belzona 3111


Problem : The customer spent a great amount of money on a new cooling tower. They did not want to have problems in the future with framework and piping.
Belzona protects the inside of hot liquor tanks in a brewery
Date Created: 10/2/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892


Problem : This brewery has 6 liquor tanks which operate at 85°C, they were all coated with an unknown liner which was failing. The location of the tanks meant t...
Belzona Repairs Tank Leg Supports at a Distillery
Date Created: 10/2/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Several VAT tank leg supports were corroded due to the break down of the original paint system. Some tanks had already been condemned due to metal los...
Belzona protects tank from external corrosion
Date Created: 12/8/2021
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion grade)


Problem : External corrosion and chemical attack of the existing coating
BELZONA HANDLES STRESS CRACK CORROSION AT A JUICING PLANT
Date Created: 12/20/2017
Industry: Food & Drink (FOOD)  |  Products:

Belzona 1391T

Belzona 1511 (Super HT-Metal)

Belzona 9341 (Reinforcement Sheet) 


Problem : Stress crack corrosion leaking hot water out of the pasteurization pipes onto other pipes and machinery.
Brewery vessel coating
Date Created: 6/15/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892


Problem : The original lining had started to break down. A corrosion resistant system that would not taint the final product was required. Dust was not permitt...
Belzona coating internal surface of sand filter tank
Date Created: 4/19/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5311 (Ceramic immersion grade)


Problem : To protect the new fabricate sand filter tank from corrosion
Belzona saves Ruptured Effluent Tank
Date Created: 12/3/2018
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611 ES Metal Stick

Belzona Superwrap II plates

Belzona 1212


Problem : The problem that the customer had was that the effluent treatment tank had multiple leaks, both into the surrounding soil, and into a bund. To avoid b...
Belzona repair and coating internal surface of rotor can of preheat unit and repair shaft of cooker unit
Date Created: 4/19/2018
Industry: Food & Drink (FOOD)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1391S

Belzona 1111 (Super Metal)


Problem : The damage area cause by erosion and corrosion
Belzona repair and coating internal surface of multimedia filter tank and activated carbon tank.
Date Created: 4/19/2018
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121

Belzona 5811


Problem : Corrosion found at internal surface of multimedia filter tank
Belzona repair and coating internal surface of wil tray machine
Date Created: 4/19/2018
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5892


Problem : Corrosion at internal surface of wil tray machine.
Belzona Rebuilds the the Shredder Housing Lid
Date Created: 3/11/2019
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : When the customer looked into replacing the shredder with a 316 stainless steel apparatus, the costs were astronomical due to the exchange rate. They ...
Brewery Floor Protected with Long-Lasting Belzona Coating
Date Created: 3/12/2019
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)


Problem : The floor is subjected to foot and fork lift traffic daily, whilst also coming into light contact with acid and caustic substances present on the staf...
BELZONA REBUILDS AND PROTECTS HEX END BELL AND CAP AT A BEVERAGE FACILITY
Date Created: 11/26/2018
Industry: Food & Drink (FOOD)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1391T 

Belzona 1511 (Super HT-Metal)


Problem : Erosion-corrosion wear caused by having no protective coating before the heat exchanger started its service life.
Acid mixing tank drip mitigated with Belzona
Date Created: 3/4/2020
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 9111 (Cleaner Degreaser)

Belzona 4911 (Magma TX Conditioner)

Belzona 4131 (Magma-Screed)

Belzona 4311 (Magma CR1)


Problem : Regular dripping from the acid mixing tank was causing severe degradation to the concrete at the feet of the tank. The acid mixture had been absorbed ...
Pharmaceutical Plant uses Belzona Safety Grip System
Date Created: 12/10/2020
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 5231 (SG Laminate)

Belzona 1821 (Fluid Metal)

Belzona 9211 (Supergrip Aggregate)

Belzona 5233


Problem : The exterior flooring was an issue when the Pharmaceutical Plant forklift trucks were operating outside, causing the forklifts to slip when loading an...
Belzona Batch Mixer Lining
Date Created: 8/28/2019
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : Previously Belzona completed corrosion and pitting repairs on some batch mixers for this customer. They fabricated a new mixer, and wanted to prepare ...
Belzona Protects Tank Legs from Corrosion
Date Created: 1/13/2020
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Open blasting was undesirable due to the amount of dust created. Saturation blasting was used to keep these levels down whilst still giving a good sur...
Dairy Farm Wash Station Protected with Belzona 4181
Date Created: 3/20/2020
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma- Quartz)

Belzona 4181 (AHR Magma Quartz)

Belzona 4911


Problem : Unsealing of the joints in the dairy plant wash station causes floor destruction.
Belzona 5892 Repairs a Tank in Brewery
Date Created: 3/20/2020
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 5892

Belzona 9341 (Reinforcement Sheet)


Problem : The tank in the brewery was suffering from pitting corrosion of the welds, stub pipes and general corrosion of the internal metal sheets.
Belzona® Repairs Robotic Arm
Date Created: 3/29/2021
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 9341


Problem : The robotic arm, that lifts and moves around large plastic beer boxes, from stack to process lines, was totally broken due to the metal wear. It had b...
Belzona offers Chemical Resistance at Drinks Manufacturing Plant
Date Created: 4/16/2021
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfil Resin)

Belzona 4181 (AHR Magma Quartz) 

Belzona 4981 (Magma HT Conditioner)


Problem : The customer had previously performed two repair attempts using traditional repair methods. During the previous repair, the sealing was covered with a...
Pharmaceutical Company selects Belzona 4181
Date Created: 7/20/2020
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4181 (AHR Magma-Quartz)


Problem : The historic flooring had insufficient gradient for the chemicals to lead into the channels therefore the chemicals were pooling on the floor close to...
Rubber lined ionization chamber repaired
Date Created: 7/20/2020
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 D&A High-Build Elastomer

Belzona 2121 D&A High-Coat Elastomer

Belzona 2921 Elastomer GP Conditioner


Problem : Damage of the original rubber lining of an ionization tower.
Brewery Sugar Store Drain Repaired with Belzona
Date Created: 1/5/2021
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 (Magma TX-Conditioner) Belzona 4131 (Magma Screed)


Problem : The drain had literally collapsed and was covered by a large steel plate. Lifting the plate exposed the superficial situation of the collapsed shoulde...
Belzona Floor Repairs at Food Manufacturer
Date Created: 4/26/2019
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : The customer had issues with the flooring where the tiles had started to lift and detach from the concrete substrate in a number of areas. The concret...
Belzona Keeps Floor Clean And Safe in the Food Industry
Date Created: 1/12/2021
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)


Problem : Cleaning the floor was a big problem because of the rough surface.
Repair of drinking water tank with Belzona 5811DW2
Date Created: 8/9/2021
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811DW2

Belzona 4111

Belzona 4911


Problem : The concrete walls of the water tank had corroded over time leading to deterioration of the substrate subsequently leading to a poorer quality water q...
Heat Exchanger Emergency Repair with Belzona Superwrap II
Date Created: 6/10/2021
Industry: Food & Drink (FOOD)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT-metal)

Belzona 1983 (Superwrap II)

Belzona 9831 (SWII Reinforcement Sheet)

Belzona 9382 (Release film)


Problem : The flange failed which needed a high temperature solution to delay replacement until the next shutdown.
Belzona 3121 (MR7) Seals Against Water Ingress on Food Mixers
Date Created: 6/28/2021
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 Conditioner,

Belzona 4131 Magma Screed &

belzona 3121 (MR7) 


Problem : Attempts at an effective seal that could be broken and resealed again had been unsuccessful. During washdown water would sometimes leak on to the floo...
Brewery Waster Beer Settling Tank Leak Repair
Date Created: 8/19/2022
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal),Belzona 1212,Belzona 1321 (Ceramic S-Metal)
Problem : Gap in concrete tank has silicone filler leaking around the stainless-steel fill pipe into the adjoining tank.
Apple Cidery Loading Bay Coated with Belzona
Date Created: 3/31/2022
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz) Belzona 5231 (SG Laminate)


Problem : Lorries would arrive on site and dump apples into the loading bay. The juices from the apples were acidic, and over time started to degrade the concre...
BELZONA REPAIRS THIN WALL DEFECT IN COOLING WATER SYSTEM
Date Created: 7/10/2014
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : General corrosion had reduced original 10mm pipe wall thickness to 5-6mm but excessive grinding of the substrate during preparation for non destructiv...
Belzona repairs sprinkler tank
Date Created: 2/17/2023
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal),Belzona 9611 (ES-Metal)
Problem : A pinhole leak had developed on the side of a sprinkler tank
EVAPORATOR BARREL PROTECTION WITH BELZONA
Date Created: 3/30/2009
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2121 (D & A Hi-Coat Elastomer)

Belzona 9331 (Reinforcing Sheet)


Problem : The evaporator barrel is corroding from the inside out and springing leaks, which causes a temporary shutdown to repair the leak. The customer wanted...
BELZONA REPAIRED DAMAGED MIXER AGITATOR DRIVESHAFT AND KEYWAYS
Date Created: 11/24/2005
Industry: Food & Drink (FOOD)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Acid damaged shaft lost 1/2" on the diameter, keyway and key  were destroyed. Socket keyway was minimally damaged, but neeeded to be tightened up. Obs...
BELZONA 4301 PROTECTS FLANGE FACE FROM SULFURIC ACID
Date Created: 9/22/2017
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 4301 (CR1 Hi-Build)


Problem : Cutting and welding was deemed to be unacceptable due to the damage that would be caused to the lining inside the nozzle and the safety concerns. A fl...
BELZONA SEALS LIVE LEAK IN LARGE WATER TANK
Date Created: 9/15/2013
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1291 (ES Metal) Belzona 1161 (Super UW Metal)


Problem :  The tank was leaking at the base due to a failed seal, causing local flooding. The customer had tried to seal the leaking area with other products bu...
BELZONA PROVIDES HYGEINE SOLUTION FOR SWEET FACTORY
Date Created: 9/16/2013
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1111(Super Metal)


Problem : Due to the clients continuous approach to hygiene controls it was decided that a further step toward hygiene control was to remove as many mechanical ...
BELZONA UPGRADES DAMAGED WALLS IN PROCESS AREA
Date Created: 9/23/2013
Industry: Food & Drink (FOOD)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 5111 (Ceramic Cladding) Belzona 5231 (SG Laminate) Belzona 4131 (Magma Screed)


Problem : Due to chemical spills and damp conditions the walls were in need of repair and protection.
BELZONA PROTECTS WALLS AND FLOORS AT CIDER PLANT
Date Created: 9/17/2013
Industry: Food & Drink (FOOD)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 5111 (Ceramic Cladding)

Belzona® 5231 (SG Laminate)

Belzona® 4131 (Magma Screed)


Problem : The area was un-hygenic and also needed brightening up with materials that were easy to clean. The floor also needed a safe non-slip surface.  
BELZONA GETS HOT AND HUMID
Date Created: 9/23/2013
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5831 (ST Barrier)


Problem : A well known crisp manufacturer had a series of aging gas pipes of diameters ranging between 4 to 8 inch. These heavily corroded pipes were located in...
BELZONA CURES DRUG FACTORY FLOOR
Date Created: 8/2/2016
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 5811 (immersion Grade)


Problem : The cracks collect a lot of bacteria and contaminants creating a serious hygeine issue.
BELZONA USED IN MAJOR REFURBISHMENT OF 75-YEAR-OLD DAIRY
Date Created: 4/8/2014
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4131 (Magma-Screed)

Belzona 4141 (Magma-Build)

Belzona 5231 (SG Laminate)    


Problem : The dairy required several repair and maintenance solutions including localised repairs to the concrete floors, damage repairs to vertical columns, bo...
Belzona creates zonal floor markings
Date Created: 9/26/2013
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

5231 (SG Laminate)


Problem : Other floor paints and coloured tape had been tested but found not to have the wear or chemical resistance for this environment. These markings also h...
BELZONA RESOLVES WATER INGRESS ISSUES FOR FOOD SUPPLIER
Date Created: 5/29/2014
Industry: Food & Drink (FOOD)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3131 (WG Membrane) 


Problem : Months of inclement weather had resulted in several cracks in the felt roof, leaking gutters and damage to the parapet walls, each resulting in leakag...
BELZONA REBUILDS PUMP IMPELLER
Date Created: 9/23/2014
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)
Belzona 1341 (Supermetalglide)


Problem : The pump had become worn beyond repair and was thus tossed in a scrap pile.
BELZONA EXTENDS THE LIFE OF A WATER PUMP
Date Created: 9/20/2014
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)

Belzona 1321 (Ceramic S-Metal)

Belzona 4911 (Magma TX Conditioner)


Problem : The pump removes dirty water used to wash potatoes as they enter the processing plant. The entrained dirt wears the pump impeller prematurely.
BELZONA GIVES NEW LIFE TO PUMP CUTWATER
Date Created: 9/20/2014
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)


Problem : The worn cutwater had reduced the performance ability of this pump.
BELZONA IMPROVES WORKING CONDITIONS BY SEALING THE ROOF OF A CHOCOLATE FACTORY
Date Created: 9/24/2014
Industry: Food & Drink (FOOD)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

Belzona 4111 (Magma-Quartz)


Problem : Minor leaks were causing unsanitary conditions in the kitchen and the HVAC system could not keep up with the major temperature and humidity fluctuatio...
BELZONA REPAIRS A CONDENSER TANK IN A FREEZER ROOM
Date Created: 9/3/2014
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal) 
Belzona 5811 (Immersion Grade)


Problem : The customer had a leaking sump tank on the floor of a frozen food warehouse, creating hazardous conditions.  
BELZONA SAVES CENTRIFUGAL PUMP FROM REPLACEMENT
Date Created: 9/7/2014
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : Erosion/Corrosion was eating away this water pump at a fruit processing company, causing it to pump less water than was required. It was then pulled f...
BELZONA WEATHERPROOFS TWO SUGAR SILOS
Date Created: 7/24/2014
Industry: Food & Drink (FOOD)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 3111 (Flexible Membrane)


Problem : Infiltration of water into the tank through the porous concrete.
BELZONA SAVES DRAIN DAMAGED BY CHEMICALS
Date Created: 9/14/2014
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4311 (Magma CR1)

 


Problem : Chemicals used to clean equipment in the kitchen were destroying the concrete in the drain.
BELZONA REPAIRS AND RESURFACES FLOOR
Date Created: 9/17/2014
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : Over time, the floor had settled, resulting in standing water not flowing into the drain. This created an environmental hazard.
BELZONA REPAIRS TO CREAMERY MILK RECEPTION FLOOR AREA
Date Created: 2/9/2015
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4521 (Magma-Flex Fluid)


Problem : The materials had to be applied and cured in this short time frame. Over the years, the concrete floor had deteriorated due to wear, abrasion and chem...
REPAIR, REBUILDING AND PROTECTION OF IMPELLER IMPELLER WITH BELZONA TECHNOLOGY
Date Created: 10/23/2023
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal),Belzona 1391T
Problem : The impeller showed generalized wear, exhibiting the most damage on the vanes and on the trailing edges. This situation generated a loss of efficiency...
BELZONA REPAIRS HOLE IN PROCESS KETTLE
Date Created: 8/25/2015
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9341 (Reinforcement Tape)


Problem : A hole in the weld seam due to corrosion.
BELZONA SEALS SPIRIT BUND
Date Created: 5/15/2015
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4141 (Magma-Build)

Belzona 5811 (Immersion Grade)


Problem : New walls were built from engineering brick around the area. The complex geometry & many possible leak points made sealing the bund a challenge.
BELZONA PLATE BONDING REPAIRS TO REACTION TANK
Date Created: 6/19/2015
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Due to the access and geometry of the areas, traditional methods of repair would be problematic. A weld repair also had the potential to damage the in...
BELZONA REPAIRS COPPER PIPE
Date Created: 9/17/2015
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611 (ES-Metal)

Belzona 1212

Belzona 9341 (Reinforcement Tape)


Problem : A leak in a copper return line coming from a 1500 gallon glycol tank at the Micro Brewery.
BELZONA REPAIRS LEAKING TANK AT FOOD FACTORY
Date Created: 11/24/2015
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5811 (Immersion Grade)


Problem : Horizontal steel tank was suffering from corrosion, which had led to through-wall defects, all located at the bottom of the vessel. The customer had b...
Belzona Protects against Erosive Milled Corn
Date Created: 10/17/2017
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811


Problem : The pipe was suffering from heavy abrasion from the milled corn. 
BELZONA SEALS FLANGE ON VACUUM DRYER
Date Created: 1/14/2016
Industry: Food & Drink (FOOD)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5851 (HA-Barrier)

Belzona 9341 (Reinforcing Sheet)


Problem : A leak around the flange had developed, preventing a vacuum to be accurately maintained within the vessel. This was affecting the drying process and p...
BELZONA REFURBISHES SPLIT CASE PUMP
Date Created: 5/27/2016
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Pump had been experiencing erosion/corrosion. Damage had occurred to the existing coating & some of the underlying steel substrate had been eroded awa...
BELZONA RESTORES VACUUM PUMP
Date Created: 5/31/2016
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The vacuum pump rotor was exposed to aggressive corrosion and its efficient working life was very short. The client required a solution that improved ...
BELZONA CREATES NON-SLIP SAFETY SURFACE IN FISH MARKET
Date Created: 7/18/2016
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 9211 (Supergrip Aggregate)


Problem : Existing quarry tiles are wet and sliperry. During summer season there is plenty of people and there was a risk of slipping and injuries. Customer was...
Aluminum Catwalk - Food Plant
Date Created: 3/29/2023
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 1121 (Super XL-Metal),Belzona 1392 (Ceramic HT2),Belzona 5811 (Immersion Grade)
Problem : Customer needed to repair and prevent future degradation of a large elevated catwalk surrounding a potato fryer.
BELZONA STATIC DISSIPATIVE SOLUTION APPLIED TO SILO
Date Created: 2/29/2016
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4351 (Magma CR5)


Problem : Some of the internal walls and steel cones needed repairing. In addition, a static dissipative coating was required to protect against static build up...
BELZONA QUICK EFFICIENT SOLUTION FOR FACTORY FLOOR
Date Created: 4/10/2017
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill Resin)

Belzona 4111 (Magma-Quartz)

Belzona 4311 (Magma CR1)


Problem : Chemicals were damaging the floor and attacking the grout between tiles.This particular problem area was a 3-4m2 area underneath equipment with leakag...
Saving the belt with Belzona!
Date Created: 6/27/2017
Industry: Food & Drink (FOOD)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2911 QD Conditioner Belzona 2111 D&A Hi-Build Elastomer Belzona 9341 Reinforcing Sheet


Problem : Corn and soybeans falling as the conveyor belt lifts the grains up was causing enough abrasion on the backside of this vertical belt to wear off a com...
BELZONA RESTORES AND PROTECTS PUMP FROM FOOD INDUSTRY
Date Created: 6/21/2017
Industry: Food & Drink (FOOD)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The existing coating was delaminating from the substrate and parts of this coating were going through the process which was unacceptable as it is a fo...
BELZONA REPAIRS VERTICAL SHAFT IN-SITU
Date Created: 10/22/2017
Industry: Food & Drink (FOOD)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1511 (Super HT-Metal)


Problem : The damage caused to the shaft was causing product to fall onto the workshop floor causing a safety risk, but more importantly causing a loss in reven...
Belzona Provides a Hard Wearing Grip System for Whisky Bottling Plant
Date Created: 4/9/2020
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4411 Granogrip

Belzona 9231 Surefoot aggregate


Problem : A competitor coating system had previously been applied, it was found only to last 6 months in service. The forklift truck wheels produces a particula...
Belzona Lays New Chemical Foundation in Food Sector
Date Created: 9/1/2020
Industry: Food & Drink (FOOD)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX-conditiioner)

Belzona 4154 (Magma Quartz resin)

Belzona 4311 (Magma CR1)


Problem : Downtime was a big factor. Time given for the whole project of dissassemble the old equipment, building new foundation and assembling the new equipmen...
Sump repair & coating works
Date Created: 4/7/2022
Industry: Food & Drink (FOOD)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma Screed)

Belzona 4911 (TX Conditioner)

Belzona 5811 (Immersion Grade)


Problem : The sump had deteriorated through spillages & nearby leaks. Limited downtime was available for these works as they were to be carried out during a shu...
Internal Joint Repair to Stainless Steel Pasteuriser at a Brewery
Date Created: 3/29/2022
Industry: Food & Drink (FOOD)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1511 (Super HT-Metal)


Problem : A stainless steel pasteurising bottling line had a large leak from a joint. The pasteurizer could not be disassembled to replace the gasket and theref...

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