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164 KHIAs found
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Repair and Protection of Brine Water Vertical Pump
Date Created: 6/20/2023
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 5811DW (DW Immersion Grade), Accessories, Belzona 9111 (Cleaner Degreaser), Salt-Away Problem : The pump casing was suffering from erosion and corrosion due to the salt water medium. The pump internal body was pitted and the external body was suf... |
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Belzona blocks the leaks in secondary containment
Date Created: 5/31/2024
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz), Belzona 4124 (Bulkfill), Belzona 5811 (Immersion Grade), Belzona 5815 Problem : The secondary containment had formed some cracks over time in the block wall and where the concrete meets the wall. |
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Pump case erosion damage repair in gravel mine
Date Created: 9/20/2021
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1812 was used to build up the whole material loss and subsequently a coat of Belzona 1321 was applied to smooth out the surface, this combination is the best possible solution to prevent or to slow down this erosion mechanism. Problem : The customers Warman WGR200 suffered from erosion because of the failure of the rubber lining the entraped solid in the flow found route to the casing... |
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Belzona Quickly Coats and Protects Asphalt Shingle Color Process Cone/Silo
Date Created: 1/15/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1321 (Ceramic S-Metal), Belzona 1813, Belzona 1814, Belzona 9811 Problem : Old Silo had expired with countless holes. Addressed with makeshift patches, emitting product into the air. The customer was looking for a long term a... |
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A SHOWER AT A MINE MADE SAFE WITH BELZONA
Date Created: 9/9/2018
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4911 (Magma TX Conditioner) Belzona 4111 (Magma-Quartz) Belzona 5911 (Ceramic Conditioner) Belzona 5111 (Ceramic Cladding) Problem : Originally, the floor was tiled. Eventually, it was damaged and an epoxy coating was used. It did not last too long before it began to flake off. |
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Belzona 4111 Refurbishes the Ball Mill Ends
Date Created: 7/5/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : The ball mill ends had heavy wear and erosion. |
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Belzona 1212 Keeps The Dredging Pontoon Afloat
Date Created: 7/6/2020
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1212 Problem : After many years of use, the pontoon on this dredge had been struck by boats and possibly run against the bank causing dents and damage to the origina... |
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Belzona 4111 stands up to heavy mine traffic
Date Created: 12/21/2019
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma Quartz) Problem : Extremely deep wear in the concrete floor in the tread areas of this wash bay. Full mine haul trucks roll across this floor year round with cleated ti... |
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BELZONA KEEPS THE BELT MOVING
Date Created: 9/21/2015
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9341 (Reinforcement Tape) Problem : The edges of the conveyor belt were separated due to a failure on the bonding area. |
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BELZONA SAVES THE BULL GEAR
Date Created: 9/21/2015
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : The gears on this Ball Mill bull gear were experiencing erosion and pitting. |
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BELZONA REPAIRS TIRE'S SIDEWALL
Date Created: 9/25/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9341 (Reinforcing Tape) Problem : A tire of a front loader and a tire of a large dump truck had a cut in the sidewall rubber and a small chunk taken out of the sidewall, respectively. ... |
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BELZONA REPAIRS BUCKET BOSS
Date Created: 9/26/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 9411 (Release Agent) Problem : The bucket bosses were worn, causing the shaft to become loose and move. A loose fit causes faster wear and difficulties for the operator to be accura... |
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BELZONA REPAIRS HYDRAULIC TANK
Date Created: 9/25/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Problem : Mounting bolt on the hydraulic tank of a front loader came loose and was leaking. |
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BELZONA SCRUBBER FAN COATING
Date Created: 3/18/2021
Industry: Mining & Quarrying (MINQ) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1321 (Ceramic S-Metal) Problem : Particulates had corroded the previous scrubber fan surface. Items were building up on the steel and affected the balance. |
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BELZONA REPAIR EXTENDS SERVICE LIFE OF TIRE
Date Created: 10/3/2015
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Belzona 2911 (Elastomer QD Conditioner) Problem : A large crack had developed in the tire sidewall, over 8 inches long and more than 3 inches deep in places. The "half-track" tire (outer half solid r... |
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STRIPPED THREADS QUICKLY REPAIRED WITH BELZONA
Date Created: 9/28/2015
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1212 Belzona 9411 (Release Agent) Problem : The oil plug on a Caterpillar 990 Final Drive, had been stripped when someone used an impact wrench instead of hand tightening the bolt. The customer ... |
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Repair and Protection of Inter Stage Chiller Tubesheet
Date Created: 12/31/2023
Industry: Mining & Quarrying (MINQ) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1392 (Ceramic HT2) Problem : Tubesheet suffering from galvanic corrosion. Erosive damage at the division bar was observed; severe erosion due to the slurry medium. |
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Belzona Repairs Ball Mill Foundations at a Gold Mine
Date Created: 1/23/2019
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4131 (Magma-Screed) Belzona 4911 (Magma TX Conditioner) Problem : The concrete ball mill foundations degraded over time due to vibrations and warm environment. |
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Belzona repairs a raw mill in a cement industry
Date Created: 4/12/2019
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal) Problem : There are three rollers per mill and there are 12 wear plates (1200kg each) per roller. The clamps are fixed with 4 large bolts. There was play betwee... |
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BELZONA PROTECTS THE SURFACE OF MAIN WATER-PUMP INLET MANIFOLD
Date Created: 10/15/2017
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1212 Belzona 5831 (ST Barrier) Problem : Severe corrosion on these pipes externals had developed over 50 years, several unsuccessful attempts to protect the pipe had been started and ended wi... |
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BELZONA STOPS A LIVE LEAK ON SEAWATER MANIFOLD NOZZLE
Date Created: 10/15/2017
Industry: Mining & Quarrying (MINQ) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 9611 (ES-Metal) Belzona 1221 (E-Metal) Belzona 1212 Problem : Due to severe corrosion a critical leak occured while preparing the surface of the pipe externals. The surface is constantly moist and condensing, thi... |
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Belzona Protects Blades Effectively against Abrasive Pulps
Date Created: 6/5/2017
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1812 Problem : Severe blade abrasion |
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BELZONA REPAIRS CRUSHER SHAFT
Date Created: 8/30/2015
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : The hammer crusher shaft was worn on the taper bearing location. |
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Belzona Cold Plate Bonding Repairs & Reinforces Silos
Date Created: 7/10/2019
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super-Metal) Belzona 1121 (XL Super-Metal) Problem : Inspections were carried out on the Silos and they were found to have severe corrosion loss to bottom sections of all Silos. To empty each Silo would ... |
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Coal Chute Lining
Date Created: 10/2/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1321 (Ceramic S-Metal) Problem : The coal utilized in this process was sticking and plugging the chute. |
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Belzona protects coal chute
Date Created: 10/2/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1331 Problem : Sticking coal caused downtime and backed up processes. |
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BELZONA AVOIDS SLIP PROBLEMS
Date Created: 8/18/2011
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1321 (Ceramic S-Metal) Belzona® 9221 (Surefoot Aggregate) Problem : The belt was slipping on the drive rollers due to water from the poor seasonal weather. |
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BELZONA REINFORCES EXCAVATOR BEARING SEATS
Date Created: 7/26/2011
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade) Problem : The steel plates of the bearing showed fretting and fatigue cracking under the 12 meter diameter turntable bearing. |
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Ammonium Sulphate Feed Tank Restored with Belzona SuperWrap II
Date Created: 6/21/2024
Industry: Mining & Quarrying (MINQ) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona SuperWrap II Problem : The Customer’s stainless steel feed tank was suffering from corrosion under insulation and chloride induced stress corrosion cracking. |
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BELZONA REPAIRS CORRODED TANKS
Date Created: 7/14/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1161 (Super UW-Metal) Belzona 1111 (Super Metal) Problem : The tanks have a sensor on top for flow and level readings. They sit on an upstand with a bolted flange. The upstands had been eaten away by the corro... |
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BELZONA REPAIRS A TIRE OF A DUMP TRUCK
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 ( Elastomer Conditioner QD) Problem : One of the tires of the dump truck had two lateral cuts, which reached the metal mesh and may have been caused by stone impact during movement. It was... |
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BELZONA REPAIRS ROAD ROLLER’S SHAFT
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : The shaft of a road roller presented wear with thickness loss at the bearing seat area, which was probably caused by occasional seizure. It was necess... |
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BELZONA REPAIRS AND COATS PUMP CASE
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super Metal) Belzona 1311 (Ceramic R-Metal) Belzona 1391 (Ceramic HT) Problem : The equipment presented minor wear due to localized corrosion on the casing. It was necessary to restore the worn areas and apply a lining with excell... |
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BELZONA SEALS A CRUSHER LUBRICATION TANK
Date Created: 9/16/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 5811 (Immersion Grade) Problem : Oil filtration in the welds and joints. Leaks are detected by applying penetrating dye. |
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BELZONA REPAIRS A CRUSHER'S BOWL LINER BASE
Date Created: 9/16/2014
Industry: Mining & Quarrying (MINQ) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Problem : Movement and vibration at the base of the bowl liner caused wear and tear of the fastener on the bowl liner. |
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BELZONA REPAIRS AND PROTECTS THE LINING OF FLOTATION CELLS
Date Created: 9/4/2014
Industry: Mining & Quarrying (MINQ) | Products: Belzona 1311 (Ceramic R Metal) Belzona 1321 (Ceramic S Metal) Belzona 1812 (Ceramic Carbide) Problem : Copper pulp leak through the bottom of the flotation cell due to corrosion and localized worn areas with severe abrasion. |
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BELZONA COATS FILTER PRESS TRAYS
Date Created: 9/4/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 2131 (D & A Fluid Elastomer) Belzona 2911 (Elastomer Conditioner QD) Belzona 9411 (Release Agent) Problem : The trays of the filter press (4 parts) showed abrasion wear, which caused inefficiency in the production process, increased the humidity of the final... |
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Damaged Conveyor Belt Rescued By Belzona.
Date Created: 3/12/2021
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 Belzona 2911 Conditioner Belzona 9111 Cleaner/Degreaser Problem : A sharp object had caught in the screen section and gouged the almost-new belt down to the reinforcing cord. Having the interior of the belt constantl... |
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BELZONA CREATES PERFECT FIT FOR CRUSHER BUSHING
Date Created: 12/22/2008
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Belzona® 1321 (Ceramic S Metal) Problem : Upper Crusher Bushing seized on crusher shaft and spun inside the housing, resulting in loss of approximately .025" to the inner diameter. Housing suf... |
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BELZONA BELT REPAIR KEEPS MINE PRODUCING
Date Created: 12/22/2008
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2211 (MP Hi Build Elastomer) Problem : A large rock found its way between the drive roller & the belt, resulting in extensive damage to belt. Minimizing downtime was crucial! |
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BELZONA GETS GRIP ON CONVEYOR SLIPPAGE
Date Created: 3/2/2009
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1321 (Ceramic S-Metal) Problem : Pieces of rubber lagging were frequently torn loose due to build up. Excessive wear from moisture, chemical attack and abrasive media was causing belt... |
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BELZONA REPAIRS HEAVY DUTY SHAFT
Date Created: 3/31/2008
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Problem : A bearing spun on the rock crusher at the cement plants quarry. Without the crusher back in service the entire quarry and cement plant would shut down... |
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BELZONA REPAIRS BALL MILL SHELL
Date Created: 8/22/2012
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal) Problem : Due to the nature of the operation, the internal surfaces of the ball mill are subject to constant impact from the falling balls and other media prese... |
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Belzona Rebuilds Damaged Sliding Face of Milling Machine
Date Created: 11/2/2012
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Supermetal) Problem : The horizontal mating face of the mill was damaged due to impact. Therefore this had to be rebuilt in order for the equipment to operate correctly. |
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BELZONA PROTECTS NEW HOPPER FROM ABRASION
Date Created: 7/18/2016
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal), Belzona 1813 Belzona 9811 Problem : The hopper is situated on top of the machine and one section suffers from severe abrasion. Structural failures on that section would cause safety and ... |
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BELZONA SOLVES MISALIGNMENT ON QUARRY TRUCK SCALES
Date Created: 7/18/2016
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 5811 (Immersion Grade) Belzona 1111 (Super Metal) Problem : Concrete surface under the metal plate on the approach to the truck scale was badly damaged due to misalignment of mating faces. Truck scale must be i... |
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Belzona controls severe abrasion in a cone crusher
Date Created: 9/2/2020
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 9811 (Alumina Tiles) Belzona 1121 (Super-XL Metal) Belzona 1812 (Ceramic Carbide FP) Problem : Abrasion is most severe on two positions inside the crusher housing - each size of 20x40 cm. In September 2019, we applied two mashes of Belzona 9811 ... |
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Belzona quickly saves the ripped conveyor belt
Date Created: 4/3/2023
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : An incident in production caused damage to a conveyor belt. The belt was ripped through the middle in length of more than 1 m. The production had to s... |
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EMERGENCY REPAIR OF TYRE AT QUARRY WITH BELZONA
Date Created: 5/18/2012
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2311 (SR Elastomer) Problem : The tyre on the loader was damaged by sharp edged rock. Air was leaking when the crack was in bottom position under full load. Customer needed emergen... |
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BELZONA REPAIR TO LOADER TYRE SIDEWALL
Date Created: 8/20/2013
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Problem : There was a large crack in a tyre, but it was not leaking and the steel reinforcement was still in good shape. Customer needed to keep the loader in o... |
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BELZONA RESTORES DAMAGED CLUTCH ON DREDGER
Date Created: 4/9/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Problem : Rubberized clutch suffered damage during operation of the engine. The holes became deformed and the clutch was no longer performing as needed. |
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Belzona Repairs Conveyor Belt
Date Created: 1/19/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2131 (D & A Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser) Problem : A 10 meter section of the top layer rubber on a belt wore out. |
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Drive roller for a conveyor belt
Date Created: 10/21/2024
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 5811 (Immersion Grade) Problem : The customer wanted to refurbish their old drive motor conveyor pulley and have it resurfaced with Belzona |
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Coal Silo Flopgate
Date Created: 3/6/2023
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1812 (Ceramic Carbide FP) Problem : Customer was looking to have a new chute coated for abrasion resistance. |
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SCOOP TRAM WITH DAMAGED PIN BEARING BACK IN SERVICE WITH BELZONA AFTER ONE DAY
Date Created: 10/26/2012
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1821 (Fluid Metal) Problem : The severe corrosive and abrasive service conditions had led to metal loss on the articulated joint bearing pin, resulting in a relatively short life ... |
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BELZONA REPAIRS AND PROTECTS TAPERED SHAFT
Date Created: 9/20/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Problem : The tapered final drive shaft keyway was worn oversize and the shaft was worn down. |
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ROCK CRUSHER BEARING HOUSING REBUILT WITH BELZONA
Date Created: 9/14/2014
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Problem : The bearing seized causing the housing to become oversized. |
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Rebuilding damaged overhead concrete
Date Created: 7/9/2012
Industry: Mining & Quarrying (MINQ) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona 4911 (Conditioner) Belzona 4141 (Magma-Build) Problem : Due to the existance of crack in the concrete structure and ingress of water in the cracks, some area of concrete gets part and the round bars are cor... |
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BELZONA PROTECTS ROTARY REACTOR (LEACHING TANK)
Date Created: 11/16/2006
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1392 (Ceramic HT2) Belzona 9111 (Cleaner Degreaser) Problem : To protect new rotary reactor (Leaching Tank) from chemical attack while processing/operating. |
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BELZONA RESTORES AND PROTECTS GATE VALVE
Date Created: 1/23/2017
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1341 (Supermetalglide) Problem : Strong corrosion and erosion on the inner surfaces of all 3 gate valves. |
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BELZONA PROTECTS PIPE ELBOWS FROM ABRASION
Date Created: 7/6/2009
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1811 (Ceramic Carbide)Belzona® 1812 (Ceramic Carbide FP) Problem : Severe abrasion damage on inside surfaces of the pipe elbows. |
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BELZONA EXTENDS THE LIFE OF SLURRY PUMP CASINGS
Date Created: 1/24/2017
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Problem : The casings were badly worn, even through the whole thickness in some places. |
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Belzona 1813 Protects a Fan Wheel at a Gravel Plant
Date Created: 11/19/2020
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1391T Belzona 9811 Belzona 1813 Problem : The customer experienced strong abrasion issues on the inside and outside of the blades. The impeller rotates at approx. 2500 revolutions. In addition... |
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Belzona Magma Foundations Repair at Cement Factory
Date Created: 7/25/2019
Industry: Mining & Quarrying (MINQ) | Application: WPA-Wall Problem Areas (WPA) | Products: Belzona 4111 (Magma Series) Problem : During long-term operation under varying climatic conditions and high temperatures, the foundation (supports, beams) was degraded under the head of th... |
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Protection Of Biomass Incinerator Chutes With Belzona
Date Created: 1/12/2021
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal) Belzona 9811 (Alumina Tiles) Belzona 1811 (Ceramic Carbide) Belzona 1813 Belzona 1321 (Ceramic S-Metal) Problem : Excessive wear of stainless steel chutes when operating at elevated temperatures. The client was looking for a long-term solution to protect the subst... |
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Belzona in the Cement Industry
Date Created: 7/26/2021
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1121 (Super XL Metal) Problem : In the mill there is a chamber for pre-drying with lift paddles. Under the paddles the wall eroded over years from cement dust (between 0 and 12mm). W... |
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PRECISE ALIGNMENT APPLICATION WITH BELZONA 7111 IN COAL MINE
Date Created: 7/3/2017
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 4151 Belzona 7111 (Industrial Grade) Problem : New CST Belt Drives had to be installed and precisely aligned, so that the conveyor belt could return to service. The conveyor belt had to be back in ... |
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Torn conveyor belt repaired with Belzona elastomers
Date Created: 4/11/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : Conveyor belt was ripped and needed repair before being put back in service |
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BELZONA REPAIRS AND PROTECTS CYANIDE CONTAINMENT AREA
Date Created: 7/6/2017
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4131 (Magma Screed) Problem : Concrete pump plinths and the containment areas needed protection against chemical attack to avoid spalling and potential contamination of the ground ... |
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BELZONA PROVIDES EROSION CORROSION PROTECTION TO ORE THICKENER
Date Created: 6/19/2017
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1331 Problem : Both the wall and bottom areas of the thickener were suffering from general corrosion damage. Also, there was a significant presence of erosion on th... |
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Belzona 1812 Applied Inside Small-Diameter Pipes
Date Created: 3/19/2019
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1812 (Ceramic Carbide FP) Problem : Hard abrasion from rock and mineral dust wore out long pipes with small orifice-diameters which led to a long downtime. Repairs and new installations ... |
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Corrosion protection on filter chamber protected with Belzona
Date Created: 4/30/2019
Industry: Mining & Quarrying (MINQ) | Application: WPA-Wall Problem Areas (WPA) | Products: Belzona 5111 Problem : Hot gases had led to corrosion on internal surface of filter chamber. The rough surface caused by corrosion allowed a build up of dust on surface. |
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Belzona Provides Erosion Protection on Exhaust Fan
Date Created: 3/21/2019
Industry: Mining & Quarrying (MINQ) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1812 (Ceramic Carbide FP) Belzona 1321 (Ceramic S-Metal) Problem : The dry air (70˚C) carrying Al, Si, MgO, CaO dust erodes the vanes of the fan blades, removing 2.5-3 mm fo thickness from the metal. |
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RUBBER PUMP LINERS REPAIRED WITH BELZONA
Date Created: 8/11/2010
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2111 (D&A High-Build Elastomer) Problem : Slurry product destroys rubber liners in 3 weeks. |
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QUARRY BELT REPAIR
Date Created: 11/3/2005
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona© 2311 (SR Elastomer) Problem : 600mm (23inch) tear in the belt |
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BELZONA REPAIR WORN CATERPILLAR FRONT LOADER ARMS
Date Created: 12/5/2005
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : The pivot points for the buckets hydraulic rams had become very worn and were no longer serviceable. |
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BELZONA REPAIRS DAMAGED PIN BUSH HOUSING
Date Created: 8/14/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Bush housing holding articulating hydraulic arm would wear constantly requiring welding and line boring. Construction of bearing also presented a prob... |
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BELZONA REBUILDS DAMAGED PUMP FLANGE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 1311 (Ceramic R Metal) Problem : The cast iron pump casing had fallen of a pallet breaking part of the flange. |
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BELZONA ELASTOMERS USED TO PROTECT CONVEYOR BELT CLIPS
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Problem : The fine gravel was constantly wearing out a clip joint |
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BELZONA EXTENDS THE LIFE OF DAMAGED TIRE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Problem : The side wall of a tire, close to the rim, had been cut by a stray piece of metal |
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BELZONA 1811 CERAMIC CARBIDE EXTENDS LIFE OF PUMP CASING
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1811 (Ceramic Carbide) Problem : Pumping drainage water from a gravel pit has a high percentage of entrained solids causing major erosion damage to pumps |
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BELZONA 1111 SUPER METAL SOLVES PROBLEM QUICKLY
Date Created: 8/22/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal) Problem : Due to the continuous flow of abrasive aggregate and vibration the transition piece would wear out and crack. |
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BELZONA CREATES IRREGULAR SHIM FOR DRAGLINE ROTATING BLOCK
Date Created: 9/12/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1341 (Supermetalglide) Problem : The base of the rotating block had worn unevenly creating an uneven mounting surface. |
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BELZONA 2311 (SR ELASTOMER) USED FOR EMERGENCY REPAIRS
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Problem : A small cut had developed in a section of the belt |
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BELZONA 2200 SERIES ELASTOMERS REPAIR SPLIT CONVEYOR BELT
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 (QD Conditioner) Problem : A mechanical breakdown had caused the belt to be split over a length of approximately 100 feet. |
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BELZONA REBUILDS ERODED METAL AND DAMAGED LINER
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R Metal) Belzona 2111 (D&A Hi-Build Elastomer) Problem : The abrasion resistant lining of the hoppers had been damaged allowing corrosion to develop underneath it |
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BELZONA 1000 SERIES PRODUCTS RE-SEAT WEAR PLATES
Date Created: 8/22/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1121 (Super XL Metal) Belzona 9411 (Release Agent) Problem : The base plate of the Bradley Pulverizer had worn unevenly making it difficult to effectively reinstall new wear plates |
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BELZONA EXTENDS LIFE OF JET VALVE
Date Created: 8/27/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R Metal) Belzona 1812 (Ceramic Carbide FP) Problem : These jet valves would generally last about 5-6 months before they would wear through from the air / sand / water mixture pumped through them. |
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BELZONA REBUILDS WORN CAT D9 SPLINESHAFT ASSEMBLY
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : The main drive spline on D-9 cat had worn loose over many years of service. |
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BELZONA REPAIRS AND SEALS CRACKED TRANSMISSION CASING
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Repairing cracked and leaking transmission housing |
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BELZONA REPAIRS DISCHARGE PIPES OF A CYCLONE FEED SUMP
Date Created: 12/11/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Belzona 1812 (Ceramic Carbide) Problem : Damage of concrete. Loosening of the discharge pipes of the cyclone feed sump, caused by impact. Wear in the interior of the ducts, due to ore abras... |
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WALL REPAIR OF CYCLONE FEED SUMP WITH BELZONA
Date Created: 12/11/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz) Belzona 4911 (Magma TX Conditioner) Problem : Damage on the wall of the cyclone feed sump, due to impact from the fall of ore and balls from mills. |
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BELZONA PROTECTS COAL DRYER FAN
Date Created: 9/15/2014
Industry: Mining & Quarrying (MINQ) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1391 (Ceramic HT) Problem : The fan blades were being eroded by the hot coal and water mixture under operating temperatures of 110°C. |
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BELZONA RESETS BUSHINGS ON P&H SHOVEL
Date Created: 9/15/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Problem : The 16 inch diameter bores on the final drive of this P&H Shovel were badly worn. |
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BELZONA ELASTOMERS REPAIR CUT IN TIRE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Belzona 2911 (Elastomer QD Conditioner) Problem : Tire on earthmoving equipment had been badly damaged. |
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BELZONA RESTORES ELECTROLYTE PUMP BASES & CONTAINMENT AREA
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4131 (Magma Screed) Belzona 4311 (Magma CR1) Problem : Deterioration due to chemical attack has jeopardized production of copper. Vibration in the pumps as well as ongoing spalling and acid attack require ... |
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BELZONA REPAIRS AND PROTECTS SX/EW TANKHOUSE CELL
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma Quartz) Belzona 4341 (Magma CR4) Problem : Polymer concrete SXEW process cells had been experiencing cracking which caused leakage of copper sulfate electrolyte solution. The furniture rails wh... |
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BELZONA PROTECTS 50,000 SQ.FT FLOOR AREAS OF A TECHNOLOGY CENTER & LABORATORY
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 5811 (Immersion Grade) Belzona 4311 (Magma CR1) Problem : Potential spillage of various acids. |
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BELZONA PROTECTS ELECTROLYTE RECIRCULATION TANKS
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4341 (Magma CR4) Problem : Electrolysis combined with chemical attack and metal fatigue were causing leaking at the weld seams of the tanks. |
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BELZONA KEEPS DUST SUPPRESSION BOWSER IN SERVICE AT QUARRY
Date Created: 9/10/2012
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111(Super Metal) Problem : Traditional welding repair had failed to seal the tank. The customer required a fast cold curing solution to bring the bowser back into service. |
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BELZONA EXTENDS LIFE OF CYCLONE CONES IN QUARRY WASH PLANT
Date Created: 9/19/2013
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1812 (Ceramic Carbide FP) Problem : The cones suffer heavy levels of abrasion. The mean times between failures of the cones was not acceptable even after the rubber coating was applied a... |
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BELZONA INSITU SHAFT REPAIR SOLUTION SAVES DAYS OF LOST PRODUCTION
Date Created: 9/2/2013
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Bearing Failure had caused severe damage to the shaft stopping the loading of trains and the ability to meet customer deadlines potentially costing th... |
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BELZONA SAVES CRITICAL EQUIPMENT AT ZINC MINE
Date Created: 3/19/2013
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Problem : Wear on the riding ring of the primary ore mill resulted in the development of a hole. This allowed leakage of slurry into the mill gearbox lubricatio... |
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BELZONA PROVIDES LONG TERM PROTECTION FOR ION EXCHANGE VESSEL
Date Created: 2/16/2015
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1321 (Ceramic S-Metal) Problem : An existing glassflake lining suffered regular localized damage. |
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BELZONA 7111 ACCURATELY LOCATES EXCAVATOR BEARING SEAT
Date Created: 11/24/2015
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 7111 Problem : The customer required a solution to accurately locate the bearing seat of a large Excavator. By using Belzona to create the shim, 100% support of the ... |
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Belzona Repairs 4km Long Conveyor Belt
Date Created: 5/20/2021
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2911 (Elastomer QD Conditioner) Belzona 2311 (SR Elastomer) Belzona 9341 Reinforcement mesh Problem : The track braking system of the conveyor belt failed causing copper ore to build up the belt. The hopper then became blocked and material began to flo... |
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Turbine Restored and Protected with Belzona
Date Created: 7/26/2019
Industry: Mining & Quarrying (MINQ) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1311 (Bearing Metal) Belzona 1331 Problem : General erosion-corrosion on the turbine of a blower used as part of copper mining process. The erosion had caused a loss of material which could resu... |
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Belzona Ball Mill Trunnion Repair
Date Created: 8/2/2019
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1121 (Super XL-Metal) Problem : Wear caused over time by the rotating mill grinding against the trunnion section. Also abrasion from the minerals and ores being ground as part of the... |
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BELZONA CREATES POSITIVE GRIP ON RUBBER CLAD CONVEYOR DRIVE ROLL
Date Created: 3/27/2019
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 (D&A Hi-Build Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9211 (Supergrip Aggregate) Problem : Worn rubber cladding was allowing belt slippage on a floating conveyor system used for transporting gravel. Whenever it happened on one of the rollers... |
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Laeis press – repair and machining of the outer surfaces of the Ø 1200 piston
Date Created: 6/24/2024
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1311 (Ceramic R-Metal) Problem : The outer surface of the piston was damaged by grooving. Grooves were created during the operation of the device by unintentional ingress of the produ... |
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Belzona Repairs Pin Bush Housing
Date Created: 10/17/2017
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Housing had been damaged and worn down over time. |
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Mine locomotive axle repair
Date Created: 10/13/2011
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1311 (Ceramic R-Metal) Problem : Failure of the shaft |
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BELZONA PROVIDES NEW LIFE FOR A BRICK FACTORY BELT
Date Created: 9/16/2013
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2311 (SR Elastomer) Problem : After years of use the belt had developed a tear and clay was penetrating the layers in the belt, if the belt was to deteriorate further the factory w... |
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BELZONA KEEPS TIRE ROLLING
Date Created: 9/29/2009
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2211 (MP Hi-Build Elastomer) Problem : Damage on tire sidewall was exposing steel reinforcement to corrosion |
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Belzona Saves Cast Aluminium Mandrel
Date Created: 1/10/2022
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1511 (Super HT-Metal) Problem : The surface of the mandrel had been compromised and the engineering company's brief was to return the mandrel to a smooth surface finish. The mand... |
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BELZONA® PREVENTS LEAKAGE IN A BALL MILL BEARING JOURNAL
Date Created: 1/17/2008
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1321 (Ceramic S-Metal) Belzona® 1311 (Ceramic R-Metal) Belzona® 1221 (Super E-Metal) Problem : Wear on the housing due to ingress of the ore particles and water into the annular space between the insert(rubberized screw conveyor) and the housing... |
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Belzona 1812 protects newly fabricated screw conveyor.
Date Created: 3/25/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1812 (Ceramic Carbide FP), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent) Problem : Replacing fast depleting screw conveyors in service is hard. So, customer decided to protect and put to test a newly fabricated screw conveyor coated ... |
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PROCESS WATER TANK LINING RESTORATION
Date Created: 11/27/2024
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1341 (Supermetalglide), Belzona 5111 (Ceramic Cladding), Belzona 6111 (Liquid Anode), Belzona 9111 (Cleaner Degreaser) Problem : Process water lining was experiencing corrosion due to erosion. |
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Silo cone gap sealing
Date Created: 6/12/2024
Industry: Mining & Quarrying (MINQ) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona 1121 (Super XL-Metal), Belzona 9111 (Cleaner Degreaser), Injection Pistol Problem : White cement was falling off from a gap between the silo cone and the concrete wall which poses safety concerns for the employees. |
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Badly deteriorated process tank due to erosion corrosion and high alkalinity refurbished by Belzona.
Date Created: 6/12/2024
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade) Problem : Process tank was in a deplorable state after years of wear due to erosion corrosion. |
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BELZONA REPAIRS CRACKED GEARBOX
Date Created: 11/7/2012
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona® 1111 (Super Metal) Problem : The workshop tried to repair this crack by welding it but when the weld cooled down the crack reopened and also created more cracks in the gearbox cas... |
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BELZONA RENEWS DEFORMED CONVEYOR DRIVE DRUM
Date Created: 12/1/2005
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2211 ( MP Hi Build Elastomer) Problem : The drive drum had a 15 mm rubber cover. The surface of the drum was mechanically deformed during transportation with fork lift truck. |
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BELZONA REFITS CRUSHER BEARING
Date Created: 2/3/2008
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Problem : Perfect fit required onto rough shaft to avoid premature failure. Previous repair with "competitor" failed. |
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One Day Turnaround for Belzona Floor Repair at Iron Ore Mine
Date Created: 5/7/2024
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner) Problem : The customer was experiencing severe erosion on the floor area of a launder. This area was used for the transfer of water and slurry to the thickener ... |
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Belzona Roof Repair in Ore Mine
Date Created: 5/7/2024
Industry: Mining & Quarrying (MINQ) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona 3111 (Flexible Membrane), Belzona 3911 (PSC Surface Conditioner) Problem : The old weather proofing systems had failed and there was water and dust entering these substation roof through the seams and joints. |
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BELZONA REPAIRS A DAMAGED SHAFT
Date Created: 9/17/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : During the bearing replacement on the rock crusher of this large quarry operation, it was noted that the shaft had been worn undersized. |
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BELZONA REPAIRS JACK HAMMER BASE IN PRIMARY CRUSHER
Date Created: 2/20/2015
Industry: Mining & Quarrying (MINQ) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Belzona 4911 (Magma TX Conditioner) Problem : After reconstructing the bolts, a product with excellent resistance to mechanical wear, vibration and high adherence to metallic and concrete substrat... |
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BELZONA REPAIRS FILTER PLATES IN MINING INDUSTRY
Date Created: 3/25/2015
Industry: Mining & Quarrying (MINQ) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Problem : Due to the stress and abrasive wear these plates are subject to, they exhibit damages, such as grooves and cracks, that can cause a shutdown of the un... |
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BELZONA REPAIRS AND PROTECTS CONCRETE CHANNEL
Date Created: 2/11/2015
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma-Quartz) Belzona 4911 (Magma TX Conditioner) Belzona 1321 (Ceramic S-Metal) Belzona 1812 (Ceramic Carbide FP) Belzona 9811 Problem : The channel presented widespread wear on the surface due to abrasion caused by the flow of copper ore. |
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BELZONA SOLUTION TO ABRASION AT COAL MINE
Date Created: 8/30/2010
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1811 (Ceramic Carbide) Belzona® 1391 (Ceramic HT) Problem : Excessive wear and costly replacement brought on by abrasion from coal dust. The coal chute and lateral fitting have an average operating temperature ... |
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Reseating Pin Bush with Belzona on Caterpillar 980 loader
Date Created: 2/15/2017
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Lack of lubrication had caused abrasion in the bush housing, which led to a diameter increase of 30 mm from the original dimension. This meant a loose... |
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BELZONA SAVES A CRUSHED CRUSHER
Date Created: 6/29/2015
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 1221 (Super E-Metal) Belzona 4911 (Magma TX Conditioner) Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Problem : The concrete crusher pedestal developed cracks and caused excessive vibration during crusher operations, leading to premature bearing failure and prod... |
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TURNTABLE TROUBLE SORTED WITH BELZONA
Date Created: 6/25/2007
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111(Supermetal) Problem : Spline drive and gears were so old and worn that the main deck turntable on the excavator could not operate. |
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Cable Repair Conducted with Belzona 2221!
Date Created: 3/6/2024
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner) Problem : The underground mines cable outer sheets had become damaged due to very rough mining surface and dusty conditions. These mines are situated 200 to 50... |
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BELZONA REBUILDS BEARING SUPPORTS ON HUGE EXCAVATOR
Industry: Mining & Quarrying (MINQ)
| Application:
ENC-Engines and Casings (ENC)
| Products:
Belzona® 1111 (Super Metal) Problem : Erosion of support surface for crown bearing |
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BELZONA SAVES REPLACEMENT COSTS
Industry: Mining & Quarrying (MINQ)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1111 (Super Metal) Problem : The ends of the shaft were worn due to play in the joint. |
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BELZONA CRUSHES ANOTHER PROBLEM
Industry: Mining & Quarrying (MINQ)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1121 (Super XL-Metal) Problem : During a maintenance outage, the plants 34-ton rock crusher's main bearing saddles were showing unacceptable levels of wear. |
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BELZONA EXTENDS SERVICE LIFE OF THIS VERTICAL PIVOT BEARING HOUSING
Industry: Mining & Quarrying (MINQ)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1111 (Super Metal) Belzona® 9411 (Release Agent) Problem : Ordinary wear and tear eventually enlarges the housing and causes play in the body pivot pin during use. |
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BELZONA STOPS PREMATURE WEAR ON THIS RUBBER BELT
Industry: Mining & Quarrying (MINQ)
| Application:
SHM-Solids Handling Machinery (SHM)
| Products:
Belzona® 2211 (MP Hi-Build) Problem : Gravel from the quarrying operation was wearing the clips out prematurely and creating unscheduled outages. |
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CLASSIC PIN-HOUSING REPAIR WITH BELZONA
Industry: Mining & Quarrying (MINQ)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1111 (Super Metal) Problem : Fretting and wear caused ovality of the bush housing due to the high forces transmitted through the pins. |
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Primary Crusher Base Repaired with Belzona 4111 and Belzona 4151
Date Created: 3/11/2019
Industry: Mining & Quarrying (MINQ) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Belzona 4911 (Magma TX Conditioner) Problem : Excessive vibration of the crusher caused the concrete base to crack which could potentially compromise the functionality of the machinery. |
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BELZONA EXPANSION JOINT REPAIR HELPS A COAL MINE STAY ENVIRONMENTALLY COMPLIANT
Date Created: 2/26/2018
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 4131 (Magma-Screed) Belzona 4911 (Magma TX Conditioner) Problem : The existing rubber expansion joint material failed to stop coal from falling through the concrete dock and into the Bay waters, causing a potential e... |
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RUBBER LINER IN SLURRY PUMP REPAIRED WITH BELZONA
Date Created: 3/24/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Problem : The rubber liner had suffered local damage resulting in an operational shutdown. |
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BELZONA APPLIES ANTI-ABRASIVE LINING ON MILL’S TRUNNION
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1812 (Ceramic Carbide FP) Problem : Ore, (100% solid), in contact with the trunnion, combined with humidity and room temperature, generates corrosion and abrasion. The application of a p... |
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BELZONA PROTECTS CONVEYOR BELT FASTENERS
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2211 (MP Hi-Build Elastomer) Problem : The belt fasteners were presenting mechanical problems due to premature failure. Client wanted fasteners sealed and protected with Belzona Elastomers |
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BELZONA BRINGS EXCAVATOR BACK TO SERVICE IN 1 DAY
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1821 (Fluid Metal) Problem : The severe conditions of corrosion and abrasion in the mine caused loss of metal in the articulated coupling, which resulted in reduced service life o... |
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BELZONA REPAIRS THE BASE DRIVE OF A COKE MILL
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz) Belzona 4911 (Magma TX Conditioner) Belzona 4151 (Magma-Quartz Resin) Problem : The leveling grout of the mill’s base drive was crushed, cracked and had loss of a section. Because of that, the equipment lost partial support area, ... |
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BELZONA APPLIES ANTICORROSIVE COATING ON A THICKENER
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Belzona 5831 (ST Barrier) Belzona 9341 (Reinforcement Tape) Problem : The wall area and the bottom of the thickener presented areas with localized corrosion, which needed thickness and internal lining repair. In addition... |
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BELZONA ENSURES TIGHT FIT OF DRAGLINE BUCKET TEETH
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Problem : The loss of bucket teeth in the coal pit causes severe problems when they are discovered in the crushers, causing major damage to downstream equipment... |
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BELZONA REPAIRS A DRAGSHAFT
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Worn shaft due to bearing failure |
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BELZONA SETS IN PLACE BRASS SLIDER PLATES ON A DRAGLINE
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1321 (Ceramic S Metal) Problem : The plates needed to be set in place with shims |
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BELZONA REPAIRS SWING SHAFT BUSHING
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Problem : Swing shaft bushing are segmented brass and fit loosely. Belzona was used to shim the OEM bushings for a tighter fit. |
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BELZONA REPAIRS CRUSHER’S BASE
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma Quartz) Belzona 4911 (Magma TX Conditioner) Problem : Over time, the vibration of the 100 ton machine caused the breakage of two fastening screws of the concrete base. The equipment became tilted and some... |
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BELZONA REPAIRS TRUNNION BALL MILL IN SITU
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1131 (Bearing Metal) Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Problem : Wear on the trunnion’s sealing edge due to ore’s abrasion between the rubber ring and the edge. In addition, localized wear on the trunnion’s seating ... |
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BELZONA SETS ANCHOR AT THE GEARBOX BASE OF ROD MILL
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Problem : There was a need to install reinforcement at the anchoring of the concrete with base plate of the gearbox, with the addition of four extra intermediat... |
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VULCANIZING COMPANY SAVES TIME AND MONEY
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2311 (SR Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9341 (Reinforcing Tape) Problem : The tire had a cut which penetrated right through the wall, requiring repairs to be performed not only on the outside but on the inside of the tire as... |
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REPAIR OF MOTOR BLOCK OF 789 MINING TRUCK
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Problem : The engine was corroded and presented a problem in the filtration area where water flows from the engine block |
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BELZONA REPAIRS CRUSHER'S ADJUSTMENT RING
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Problem : The worn-out strip prevented the crusher from functioning well. |
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BELZONA REPAIRS AND PROTECTS CENTRIFUGAL PUMP HOUSING IN AN INDUSTRIAL MINE
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1111 (Super Metal) Belzona® 1811 (Ceramic Carbide) Problem : Due to the severe abrasive conditions caused by the suspended solids, the pump casing was severely stripped and holes appeared in the housing. |
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BELZONA RESTORES VACUUM PUMP AFFECTED BY DEEP EROSION
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1341 (Supermetalglide) Problem : Seal water drags solids deeply eroding the central body all around, on both sides of the central ribbing weakening the casing and even making a hole a... |
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BELZONA PROVIDES FAST INTERIOR PROTECTION OF TWO CYANIDE DESTRUCTION TANKS
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4151 (Magma-Quartz Resins) Problem : Aggressive chemical attack, cavitation and erosion of suspended solids in processing tanks that operate with permanent entry and exit of fluids and mi... |
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BELZONA COATS THE EXTERIOR OF AN ACID PUMP
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 4311 (Magma CR-1) Problem : The acid spilt onto the pump, which caused the equipment to be removed from service and the pump did not last as long as the mine wanted to. |
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BELZONA RECONSTRUCTS TURBINE BLADES AND IMPELLER
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Problem : The worn-out turbine blades prevented the equipment from working properly. |
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BELZONA REPAIRS THE GRIP OF A CONVEYOR PULLEY
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 9211 (Supergrip Aggregate) Problem : Due to moisture problems, the conveyor belt slipped from the pulley, burning the coating, which led to loss of grip. |
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