Search Our Know-How in Action Case Studies

155 KHIAs found
Repair and Protection of Brine Water Vertical Pump
Date Created: 6/20/2023
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide), Belzona 5811DW (DW Immersion Grade), Accessories, Belzona 9111 (Cleaner Degreaser), Salt-Away
Problem : The pump casing was suffering from erosion and corrosion due to the salt water medium. The pump internal body was pitted and the external body was suf...
Pump case erosion damage repair in gravel mine
Date Created: 9/20/2021
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1812 was used to build up the whole material loss and subsequently a coat of Belzona 1321 was applied to smooth out the surface, this combination is the best possible solution to prevent or to slow down this erosion mechanism.


Problem : The customers Warman WGR200 suffered from erosion because of the failure of the rubber lining the entraped solid in the flow found route to the casing...
Belzona Quickly Coats and Protects Asphalt Shingle Color Process Cone/Silo
Date Created: 1/15/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1321 (Ceramic S-Metal), Belzona 1813, Belzona 1814, Belzona 9811
Problem : Old Silo had expired with countless holes. Addressed with makeshift patches, emitting product into the air. The customer was looking for a long term a...
A SHOWER AT A MINE MADE SAFE WITH BELZONA
Date Created: 9/9/2018
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 (Magma TX Conditioner)

Belzona 4111 (Magma-Quartz)

Belzona 5911 (Ceramic Conditioner)

Belzona 5111 (Ceramic Cladding)


Problem : Originally, the floor was tiled. Eventually, it was damaged and an epoxy coating was used. It did not last too long before it began to flake off.
BELZONA KEEPS THE BELT MOVING
Date Created: 9/21/2015
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Tape)


Problem : The edges of the conveyor belt were separated due to a failure on the bonding area.
BELZONA SAVES THE BULL GEAR
Date Created: 9/21/2015
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The gears on this Ball Mill bull gear were experiencing erosion and pitting.
Belzona 1212 Keeps The Dredging Pontoon Afloat
Date Created: 7/6/2020
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212


Problem : After many years of use, the pontoon on this dredge had been struck by boats and possibly run against the bank causing dents and damage to the origina...
Belzona 4111 Refurbishes the Ball Mill Ends
Date Created: 7/5/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 4111 (Magma-Quartz),Belzona 4911 (Magma TX Conditioner)
Problem : The ball mill ends had heavy wear and erosion.
Belzona 4111 stands up to heavy mine traffic
Date Created: 12/21/2019
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)


Problem : Extremely deep wear in the concrete floor in the tread areas of this wash bay. Full mine haul trucks roll across this floor year round with cleated ti...
BELZONA REPAIRS TIRE'S SIDEWALL
Date Created: 9/25/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Tape)


Problem : A tire of a front loader and a tire of a large dump truck had a cut in the sidewall rubber and a small chunk taken out of the sidewall, respectively. ...
BELZONA REPAIRS BUCKET BOSS
Date Created: 9/26/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 9411 (Release Agent)


Problem : The bucket bosses were worn, causing the shaft to become loose and move. A loose fit causes faster wear and difficulties for the operator to be accura...
BELZONA REPAIRS HYDRAULIC TANK
Date Created: 9/25/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Mounting bolt on the hydraulic tank of a front loader came loose and was leaking.
BELZONA SCRUBBER FAN COATING
Date Created: 3/18/2021
Industry: Mining & Quarrying (MINQ)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : Particulates had corroded the previous scrubber fan surface. Items were building up on the steel and affected the balance.
BELZONA REPAIR EXTENDS SERVICE LIFE OF TIRE
Date Created: 10/3/2015
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : A large crack had developed in the tire sidewall, over 8 inches long and more than 3 inches deep in places. The "half-track" tire (outer half solid r...
STRIPPED THREADS QUICKLY REPAIRED WITH BELZONA
Date Created: 9/28/2015
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1212

Belzona 9411 (Release Agent)


Problem : The oil plug on a Caterpillar 990 Final Drive, had been stripped when someone used an impact wrench instead of hand tightening the bolt. The customer ...
Repair and Protection of Inter Stage Chiller Tubesheet
Date Created: 12/31/2023
Industry: Mining & Quarrying (MINQ)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1392 (Ceramic HT2)
Problem : Tubesheet suffering from galvanic corrosion. Erosive damage at the division bar was observed; severe erosion due to the slurry medium.
Belzona Repairs Ball Mill Foundations at a Gold Mine
Date Created: 1/23/2019
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : The concrete ball mill foundations degraded over time due to vibrations and warm environment.
Belzona repairs a raw mill in a cement industry
Date Created: 4/12/2019
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)


Problem : There are three rollers per mill and there are 12 wear plates (1200kg each) per roller. The clamps are fixed with 4 large bolts. There was play betwee...
BELZONA PROTECTS THE SURFACE OF MAIN WATER-PUMP INLET MANIFOLD
Date Created: 10/15/2017
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1212

Belzona 5831 (ST Barrier)


Problem : Severe corrosion on these pipes externals had developed over 50 years, several unsuccessful attempts to protect the pipe had been started and ended wi...
BELZONA STOPS A LIVE LEAK ON SEAWATER MANIFOLD NOZZLE
Date Created: 10/15/2017
Industry: Mining & Quarrying (MINQ)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611 (ES-Metal)

Belzona 1221 (E-Metal)

Belzona 1212 


Problem : Due to severe corrosion a critical leak occured while preparing the surface of the pipe externals. The surface is constantly moist and condensing, thi...
Belzona Protects Blades Effectively against Abrasive Pulps
Date Created: 6/5/2017
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812


Problem : Severe blade abrasion
BELZONA REPAIRS CRUSHER SHAFT
Date Created: 8/30/2015
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The hammer crusher shaft was worn on the taper bearing location.
Belzona Cold Plate Bonding Repairs & Reinforces Silos
Date Created: 7/10/2019
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1121 (XL Super-Metal)


Problem : Inspections were carried out on the Silos and they were found to have severe corrosion loss to bottom sections of all Silos. To empty each Silo would ...
BELZONA AVOIDS SLIP PROBLEMS
Date Created: 8/18/2011
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9221 (Surefoot Aggregate)


Problem : The belt was slipping on the drive rollers due to water from the poor seasonal weather.
BELZONA REINFORCES EXCAVATOR BEARING SEATS
Date Created: 7/26/2011
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade)


Problem : The steel plates of the bearing showed fretting and fatigue cracking under the 12 meter diameter turntable bearing.
BELZONA REPAIRS CORRODED TANKS
Date Created: 7/14/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal) Belzona 1111 (Super Metal)


Problem : The tanks have a sensor on top for flow and level readings. They sit on an upstand with a bolted flange. The upstands had been eaten away by the corro...
BELZONA SEALS A CRUSHER LUBRICATION TANK
Date Created: 9/16/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)


Problem : Oil filtration in the welds and joints. Leaks are detected by applying penetrating dye.
BELZONA REPAIRS A CRUSHER'S BOWL LINER BASE
Date Created: 9/16/2014
Industry: Mining & Quarrying (MINQ)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Movement and vibration at the base of the bowl liner caused wear and tear of the fastener on the bowl liner.
BELZONA REPAIRS AND PROTECTS THE LINING OF FLOTATION CELLS
Date Created: 9/4/2014
Industry: Mining & Quarrying (MINQ)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 1321 (Ceramic S Metal)

Belzona 1812 (Ceramic Carbide)


Problem : Copper pulp leak through the bottom of the flotation cell due to corrosion and localized worn areas with severe abrasion.
BELZONA COATS FILTER PRESS TRAYS
Date Created: 9/4/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)

Belzona 2911 (Elastomer Conditioner QD)

Belzona 9411 (Release Agent)


Problem : The trays of the filter press (4 parts) showed abrasion wear, which caused inefficiency in the production process, increased the humidity of the final...
BELZONA REPAIRS A TIRE OF A DUMP TRUCK
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 ( Elastomer Conditioner QD)


Problem : One of the tires of the dump truck had two lateral cuts, which reached the metal mesh and may have been caused by stone impact during movement. It was...
BELZONA REPAIRS ROAD ROLLER’S SHAFT
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The shaft of a road roller presented wear with thickness loss at the bearing seat area, which was probably caused by occasional seizure. It was necess...
BELZONA REPAIRS AND COATS PUMP CASE
Date Created: 9/8/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)


Problem : The equipment presented minor wear due to localized corrosion on the casing. It was necessary to restore the worn areas and apply a lining with excell...
Damaged Conveyor Belt Rescued By Belzona.
Date Created: 3/12/2021
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111

Belzona 2911 Conditioner

Belzona 9111 Cleaner/Degreaser


Problem : A sharp object had caught in the screen section and gouged the almost-new belt down to the reinforcing cord. Having the interior of the belt constantl...
BELZONA CREATES PERFECT FIT FOR CRUSHER BUSHING
Date Created: 12/22/2008
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 1321 (Ceramic S Metal)


Problem : Upper Crusher Bushing seized on crusher shaft and spun inside the housing, resulting in loss of approximately .025" to the inner diameter. Housing suf...
BELZONA BELT REPAIR KEEPS MINE PRODUCING
Date Created: 12/22/2008
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi Build Elastomer)


Problem : A large rock found its way between the drive roller & the belt, resulting in extensive damage to belt. Minimizing downtime was crucial!
BELZONA GETS GRIP ON CONVEYOR SLIPPAGE
Date Created: 3/2/2009
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Pieces of rubber lagging were frequently torn loose due to build up. Excessive wear from moisture, chemical attack and abrasive media was causing belt...
BELZONA REPAIRS HEAVY DUTY SHAFT
Date Created: 3/31/2008
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : A bearing spun on the rock crusher at the cement plants quarry. Without the crusher back in service the entire quarry and cement plant would shut down...
BELZONA REPAIRS BALL MILL SHELL
Date Created: 8/22/2012
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1311 (Ceramic R-Metal)


Problem : Due to the nature of the operation, the internal surfaces of the ball mill are subject to constant impact from the falling balls and other media prese...
Belzona Rebuilds Damaged Sliding Face of Milling Machine
Date Created: 11/2/2012
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Supermetal)


Problem : The horizontal mating face of the mill was damaged due to impact. Therefore this had to be rebuilt in order for the equipment to operate correctly.
Belzona controls severe abrasion in a cone crusher
Date Created: 9/2/2020
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 9811 (Alumina Tiles)

Belzona 1121 (Super-XL Metal)

Belzona 1812 (Ceramic Carbide FP)


Problem : Abrasion is most severe on two positions inside the crusher housing - each size of 20x40 cm. In September 2019, we applied two mashes of Belzona 9811 ...
BELZONA PROTECTS NEW HOPPER FROM ABRASION
Date Created: 7/18/2016
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal),

Belzona 1813

Belzona 9811


Problem : The hopper is situated on top of the machine and one section suffers from severe abrasion. Structural failures on that section would cause safety and ...
BELZONA SOLVES MISALIGNMENT ON QUARRY TRUCK SCALES
Date Created: 7/18/2016
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 1111 (Super Metal)


Problem : Concrete surface under the metal plate on the approach to the truck scale was badly damaged due to misalignment of mating faces. Truck scale must be i...
Belzona quickly saves the ripped conveyor belt
Date Created: 4/3/2023
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner)
Problem : An incident in production caused damage to a conveyor belt. The belt was ripped through the middle in length of more than 1 m. The production had to s...
EMERGENCY REPAIR OF TYRE AT QUARRY WITH BELZONA
Date Created: 5/18/2012
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : The tyre on the loader was damaged by sharp edged rock. Air was leaking when the crack was in bottom position under full load. Customer needed emergen...
BELZONA REPAIR TO LOADER TYRE SIDEWALL
Date Created: 8/20/2013
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)


Problem : There was a large crack in a tyre, but it was not leaking and the steel reinforcement was still in good shape. Customer needed to keep the loader in o...
BELZONA RESTORES DAMAGED CLUTCH ON DREDGER
Date Created: 4/9/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)


Problem : Rubberized clutch suffered damage during operation of the engine. The holes became deformed and the clutch was no longer performing as needed.
Belzona Repairs Conveyor Belt
Date Created: 1/19/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2131 (D & A Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : A 10 meter section of the top layer rubber on a belt wore out.
Coal Silo Flopgate
Date Created: 3/6/2023
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1812 (Ceramic Carbide FP)
Problem : Customer was looking to have a new chute coated for abrasion resistance.
SCOOP TRAM WITH DAMAGED PIN BEARING BACK IN SERVICE WITH BELZONA AFTER ONE DAY
Date Created: 10/26/2012
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1821 (Fluid Metal) 


Problem : The severe corrosive and abrasive service conditions had led to metal loss on the articulated joint bearing pin, resulting in a relatively short life ...
BELZONA REPAIRS AND PROTECTS TAPERED SHAFT
Date Created: 9/20/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The tapered final drive shaft keyway was worn oversize and the shaft was worn down.
ROCK CRUSHER BEARING HOUSING REBUILT WITH BELZONA
Date Created: 9/14/2014
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : The bearing seized causing the housing to become oversized.
Rebuilding damaged overhead concrete
Date Created: 7/9/2012
Industry: Mining & Quarrying (MINQ)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 4911 (Conditioner)

Belzona 4141 (Magma-Build)


Problem : Due to the existance of crack in the concrete structure and ingress of water in the cracks, some area of concrete gets part and the round bars are cor...
BELZONA PROTECTS ROTARY REACTOR (LEACHING TANK)
Date Created: 11/16/2006
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1392 (Ceramic HT2)

Belzona 9111 (Cleaner Degreaser)


Problem : To protect new rotary reactor (Leaching Tank) from chemical attack while processing/operating.
BELZONA RESTORES AND PROTECTS GATE VALVE
Date Created: 1/23/2017
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal) 

Belzona 1341 (Supermetalglide)


Problem : Strong corrosion and erosion on the inner surfaces of all 3 gate valves.
BELZONA EXTENDS THE LIFE OF SLURRY PUMP CASINGS
Date Created: 1/24/2017
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal) 


Problem : The casings were badly worn, even through the whole thickness in some places. 
BELZONA PROTECTS PIPE ELBOWS FROM ABRASION
Date Created: 7/6/2009
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)Belzona® 1812 (Ceramic Carbide FP)


Problem : Severe abrasion damage on inside surfaces of the pipe elbows.
Belzona 1813 Protects a Fan Wheel at a Gravel Plant
Date Created: 11/19/2020
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1391T Belzona 9811 Belzona 1813


Problem : The customer experienced strong abrasion issues on the inside and outside of the blades. The impeller rotates at approx. 2500 revolutions. In addition...
Protection Of Biomass Incinerator Chutes With Belzona
Date Created: 1/12/2021
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9811 (Alumina Tiles)

Belzona 1811 (Ceramic Carbide)

Belzona 1813

Belzona 1321 (Ceramic S-Metal)


Problem : Excessive wear of stainless steel chutes when operating at elevated temperatures. The client was looking for a long-term solution to protect the subst...
Belzona in the Cement Industry
Date Created: 7/26/2021
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1121 (Super XL Metal)
Belzona 1812 (Ceramic Carbide FP)
Belzona 4111 (Magma-Quartz)
Belzona 4911 (Magma TX Conditioner)


Problem : In the mill there is a chamber for pre-drying with lift paddles. Under the paddles the wall eroded over years from cement dust (between 0 and 12mm). W...
Belzona Magma Foundations Repair at Cement Factory
Date Created: 7/25/2019
Industry: Mining & Quarrying (MINQ)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 4111 (Magma Series)


Problem : During long-term operation under varying climatic conditions and high temperatures, the foundation (supports, beams) was degraded under the head of th...
PRECISE ALIGNMENT APPLICATION WITH BELZONA 7111 IN COAL MINE
Date Created: 7/3/2017
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4151

Belzona 7111 (Industrial Grade)


Problem : New CST Belt Drives had to be installed and precisely aligned, so that the conveyor belt could return to service. The conveyor belt had to be back in ...
Torn conveyor belt repaired with Belzona elastomers
Date Created: 4/11/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner)
Problem : Conveyor belt was ripped and needed repair before being put back in service
BELZONA REPAIRS AND PROTECTS CYANIDE CONTAINMENT AREA
Date Created: 7/6/2017
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma Screed)


Problem : Concrete pump plinths and the containment areas needed protection against chemical attack to avoid spalling and potential contamination of the ground ...
BELZONA PROVIDES EROSION CORROSION PROTECTION TO ORE THICKENER
Date Created: 6/19/2017
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1331


Problem : Both the wall and bottom areas of the thickener were suffering from general corrosion damage.  Also, there was a significant presence of erosion on th...
Belzona 1812 Applied Inside Small-Diameter Pipes
Date Created: 3/19/2019
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Hard abrasion from rock and mineral dust wore out long pipes with small orifice-diameters which led to a long downtime. Repairs and new installations ...
Corrosion protection on filter chamber protected with Belzona
Date Created: 4/30/2019
Industry: Mining & Quarrying (MINQ)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 5111


Problem : Hot gases had led to corrosion on internal surface of filter chamber. The rough surface caused by corrosion allowed a build up of dust on surface.
Belzona Provides Erosion Protection on Exhaust Fan
Date Created: 3/21/2019
Industry: Mining & Quarrying (MINQ)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Belzona 1321 (Ceramic S-Metal)


Problem : The dry air (70˚C) carrying Al, Si, MgO, CaO dust erodes the vanes of the fan blades, removing 2.5-3 mm fo thickness from the metal.
RUBBER PUMP LINERS REPAIRED WITH BELZONA
Date Created: 8/11/2010
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2111 (D&A High-Build Elastomer)


Problem : Slurry product destroys rubber liners in 3 weeks.
QUARRY BELT REPAIR
Date Created: 11/3/2005
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona© 2311 (SR Elastomer)


Problem : 600mm (23inch) tear in the belt
BELZONA REPAIR WORN CATERPILLAR FRONT LOADER ARMS
Date Created: 12/5/2005
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The pivot points for the buckets hydraulic rams had become very worn and were no longer serviceable.
BELZONA REPAIRS DAMAGED PIN BUSH HOUSING
Date Created: 8/14/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Bush housing holding articulating hydraulic arm would wear constantly requiring welding and line boring. Construction of bearing also presented a prob...
BELZONA REBUILDS DAMAGED PUMP FLANGE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1311 (Ceramic R Metal)


Problem : The cast iron pump casing had fallen of a pallet breaking part of the flange.
BELZONA ELASTOMERS USED TO PROTECT CONVEYOR BELT CLIPS
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)


Problem : The fine gravel was constantly wearing out a clip joint
BELZONA EXTENDS THE LIFE OF DAMAGED TIRE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)


Problem : The side wall of a tire, close to the rim, had been cut by a stray piece of metal
BELZONA 1811 CERAMIC CARBIDE EXTENDS LIFE OF PUMP CASING
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1811 (Ceramic Carbide)


Problem : Pumping drainage water from a gravel pit has a high percentage of entrained solids causing major erosion damage to pumps
BELZONA 1111 SUPER METAL SOLVES PROBLEM QUICKLY
Date Created: 8/22/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)


Problem : Due to the continuous flow of abrasive aggregate and vibration the transition piece would wear out and crack.
BELZONA CREATES IRREGULAR SHIM FOR DRAGLINE ROTATING BLOCK
Date Created: 9/12/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : The base of the rotating block had worn unevenly creating an uneven mounting surface.
BELZONA 2311 (SR ELASTOMER) USED FOR EMERGENCY REPAIRS
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)


Problem : A small cut had developed in a section of the belt
BELZONA 2200 SERIES ELASTOMERS REPAIR SPLIT CONVEYOR BELT
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 (QD Conditioner)


Problem : A mechanical breakdown had caused the belt to be split over a length of approximately 100 feet.
BELZONA REBUILDS ERODED METAL AND DAMAGED LINER
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 2111 (D&A Hi-Build Elastomer)


Problem : The abrasion resistant lining of the hoppers had been damaged allowing corrosion to develop underneath it
BELZONA 1000 SERIES PRODUCTS RE-SEAT WEAR PLATES
Date Created: 8/22/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1121 (Super XL Metal)

Belzona 9411 (Release Agent)


Problem : The base plate of the Bradley Pulverizer had worn unevenly making it difficult to effectively reinstall new wear plates
BELZONA EXTENDS LIFE OF JET VALVE
Date Created: 8/27/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 1812 (Ceramic Carbide FP)


Problem : These jet valves would generally last about 5-6 months before they would wear through from the air / sand / water mixture pumped through them.
BELZONA REBUILDS WORN CAT D9 SPLINESHAFT ASSEMBLY
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The main drive spline on D-9 cat had worn loose over many years of service.
BELZONA REPAIRS AND SEALS CRACKED TRANSMISSION CASING
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Repairing cracked and leaking transmission housing
BELZONA PROTECTS COAL DRYER FAN
Date Created: 9/15/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)


Problem : The fan blades were being eroded by the hot coal and water mixture under operating temperatures of 110°C.
BELZONA RESETS BUSHINGS ON P&H SHOVEL
Date Created: 9/15/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The 16 inch diameter bores on the final drive of this P&H Shovel were badly worn.
BELZONA ELASTOMERS REPAIR CUT IN TIRE
Date Created: 8/21/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : Tire on earthmoving equipment had been badly damaged.
BELZONA REPAIRS DISCHARGE PIPES OF A CYCLONE FEED SUMP
Date Created: 12/11/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)

Belzona 1812 (Ceramic Carbide)


Problem : Damage of concrete. Loosening of the discharge pipes of the cyclone feed sump, caused by impact. Wear in the interior of the ducts, due to ore abras...
WALL REPAIR OF CYCLONE FEED SUMP WITH BELZONA
Date Created: 12/11/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX Conditioner)


Problem : Damage on the wall of the cyclone feed sump, due to impact from the fall of ore and balls from mills.
BELZONA RESTORES ELECTROLYTE PUMP BASES & CONTAINMENT AREA
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma Screed)

Belzona 4311 (Magma CR1)


Problem : Deterioration due to chemical attack has jeopardized production of copper. Vibration in the pumps as well as ongoing spalling and acid attack require ...
BELZONA REPAIRS AND PROTECTS SX/EW TANKHOUSE CELL
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4341 (Magma CR4)


Problem : Polymer concrete SXEW process cells had been experiencing cracking which caused leakage of copper sulfate electrolyte solution. The furniture rails wh...
BELZONA PROTECTS 50,000 SQ.FT FLOOR AREAS OF A TECHNOLOGY CENTER & LABORATORY
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 4311 (Magma CR1)


Problem : Potential spillage of various acids.
BELZONA PROTECTS ELECTROLYTE RECIRCULATION TANKS
Date Created: 3/20/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4341 (Magma CR4)


Problem : Electrolysis combined with chemical attack and metal fatigue were causing leaking at the weld seams of the tanks.
BELZONA KEEPS DUST SUPPRESSION BOWSER IN SERVICE AT QUARRY
Date Created: 9/10/2012
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111(Super Metal)


Problem : Traditional welding repair had failed to seal the tank. The customer required a fast cold curing solution to bring the bowser back into service.
BELZONA EXTENDS LIFE OF CYCLONE CONES IN QUARRY WASH PLANT
Date Created: 9/19/2013
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)


Problem : The cones suffer heavy levels of abrasion. The mean times between failures of the cones was not acceptable even after the rubber coating was applied a...
BELZONA INSITU SHAFT REPAIR SOLUTION SAVES DAYS OF LOST PRODUCTION
Date Created: 9/2/2013
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Bearing Failure had caused severe damage to the shaft stopping the loading of trains and the ability to meet customer deadlines potentially costing th...
BELZONA SAVES CRITICAL EQUIPMENT AT ZINC MINE
Date Created: 3/19/2013
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Wear on the riding ring of the primary ore mill resulted in the development of a hole. This allowed leakage of slurry into the mill gearbox lubricatio...
BELZONA PROVIDES LONG TERM PROTECTION FOR ION EXCHANGE VESSEL
Date Created: 2/16/2015
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : An existing glassflake lining suffered regular localized damage.
BELZONA 7111 ACCURATELY LOCATES EXCAVATOR BEARING SEAT
Date Created: 11/24/2015
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 7111


Problem : The customer required a solution to accurately locate the bearing seat of a large Excavator. By using Belzona to create the shim, 100% support of the ...
BELZONA CREATES POSITIVE GRIP ON RUBBER CLAD CONVEYOR DRIVE ROLL
Date Created: 3/27/2019
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9211 (Supergrip Aggregate)


Problem : Worn rubber cladding was allowing belt slippage on a floating conveyor system used for transporting gravel. Whenever it happened on one of the rollers...
Belzona Repairs 4km Long Conveyor Belt
Date Created: 5/20/2021
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2311 (SR Elastomer)

Belzona 9341 Reinforcement mesh


Problem : The track braking system of the conveyor belt failed causing copper ore to build up the belt. The hopper then became blocked and material began to flo...
Turbine Restored and Protected with Belzona
Date Created: 7/26/2019
Industry: Mining & Quarrying (MINQ)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1311 (Bearing Metal)

Belzona 1331


Problem : General erosion-corrosion on the turbine of a blower used as part of copper mining process. The erosion had caused a loss of material which could resu...
Belzona Ball Mill Trunnion Repair
Date Created: 8/2/2019
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1121 (Super XL-Metal)


Problem : Wear caused over time by the rotating mill grinding against the trunnion section. Also abrasion from the minerals and ores being ground as part of the...
Belzona Repairs Pin Bush Housing
Date Created: 10/17/2017
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Housing had been damaged and worn down over time. 
Mine locomotive axle repair
Date Created: 10/13/2011
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1311 (Ceramic R-Metal)


Problem : Failure of the shaft
BELZONA PROVIDES NEW LIFE FOR A BRICK FACTORY BELT
Date Created: 9/16/2013
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : After years of use the belt had developed a tear and clay was penetrating the layers in the belt, if the belt was to deteriorate further the factory w...
BELZONA KEEPS TIRE ROLLING
Date Created: 9/29/2009
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Damage on tire sidewall was exposing steel reinforcement to corrosion
Belzona Saves Cast Aluminium Mandrel
Date Created: 1/10/2022
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1511 (Super HT-Metal)


Problem : The surface of the mandrel had been compromised and the engineering company's brief was to return the mandrel to a smooth surface finish.    The mand...
BELZONA® PREVENTS LEAKAGE IN A BALL MILL BEARING JOURNAL
Date Created: 1/17/2008
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1321 (Ceramic S-Metal) Belzona® 1311 (Ceramic R-Metal) Belzona® 1221 (Super E-Metal)


Problem : Wear on the housing due to ingress of the ore particles and water into the annular space between the insert(rubberized screw conveyor) and the housing...
Belzona 1812 protects newly fabricated screw conveyor.
Date Created: 3/25/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1812 (Ceramic Carbide FP), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent)
Problem : Replacing fast depleting screw conveyors in service is hard. So, customer decided to protect and put to test a newly fabricated screw conveyor coated ...
BELZONA REPAIRS CRACKED GEARBOX
Date Created: 11/7/2012
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The workshop tried to repair this crack by welding it but when the weld cooled down the crack reopened and also created more cracks in the gearbox cas...
BELZONA RENEWS DEFORMED CONVEYOR DRIVE DRUM
Date Created: 12/1/2005
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 ( MP Hi Build Elastomer)


Problem : The drive drum had a 15 mm rubber cover. The surface of the drum was mechanically deformed during transportation with fork lift truck.
BELZONA REFITS CRUSHER BEARING
Date Created: 2/3/2008
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Perfect fit required onto rough shaft to avoid premature failure. Previous repair with "competitor" failed.
Belzona Roof Repair in Ore Mine
Date Created: 5/7/2024
Industry: Mining & Quarrying (MINQ)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 3111 (Flexible Membrane), Belzona 3911 (PSC Surface Conditioner)
Problem : The old weather proofing systems had failed and there was water and dust entering these substation roof through the seams and joints.
One Day Turnaround for Belzona Floor Repair at Iron Ore Mine
Date Created: 5/7/2024
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner)
Problem : The customer was experiencing severe erosion on the floor area of a launder. This area was used for the transfer of water and slurry to the thickener ...
BELZONA REPAIRS A DAMAGED SHAFT
Date Created: 9/17/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : During the bearing replacement on the rock crusher of this large quarry operation, it was noted that the shaft had been worn undersized.
BELZONA REPAIRS JACK HAMMER BASE IN PRIMARY CRUSHER
Date Created: 2/20/2015
Industry: Mining & Quarrying (MINQ)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)

Belzona 4911 (Magma TX Conditioner)


Problem : After reconstructing the bolts, a product with excellent resistance to mechanical wear, vibration and high adherence to metallic and concrete substrat...
BELZONA REPAIRS FILTER PLATES IN MINING INDUSTRY
Date Created: 3/25/2015
Industry: Mining & Quarrying (MINQ)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Due to the stress and abrasive wear these plates are subject to, they exhibit damages, such as grooves and cracks, that can cause a shutdown of the un...
BELZONA REPAIRS AND PROTECTS CONCRETE CHANNEL
Date Created: 2/11/2015
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX Conditioner)

Belzona 1321 (Ceramic S-Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811


Problem : The channel presented widespread wear on the surface due to abrasion caused by the flow of copper ore.
BELZONA SOLUTION TO ABRASION AT COAL MINE
Date Created: 8/30/2010
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide) Belzona® 1391 (Ceramic HT)


Problem : Excessive wear and costly replacement brought on by abrasion from coal dust. The coal chute and lateral fitting have an average operating temperature ...
Reseating Pin Bush with Belzona on Caterpillar 980 loader
Date Created: 2/15/2017
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Lack of lubrication had caused abrasion in the bush housing, which led to a diameter increase of 30 mm from the original dimension. This meant a loose...
BELZONA SAVES A CRUSHED CRUSHER
Date Created: 6/29/2015
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 4911 (Magma TX Conditioner)

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)


Problem : The concrete crusher pedestal developed cracks and caused excessive vibration during crusher operations, leading to premature bearing failure and prod...
TURNTABLE TROUBLE SORTED WITH BELZONA
Date Created: 6/25/2007
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111(Supermetal)


Problem : Spline drive and gears were so old and worn that the main deck turntable on the excavator could not operate.
Cable Repair Conducted with Belzona 2221!
Date Created: 3/6/2024
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner)
Problem : The underground mines cable outer sheets had become damaged due to very rough mining surface and dusty conditions. These mines are situated 200 to 50...
BELZONA REBUILDS BEARING SUPPORTS ON HUGE EXCAVATOR
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Erosion of support surface for crown bearing
BELZONA SAVES REPLACEMENT COSTS
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The ends of the shaft were worn due to play in the joint.
BELZONA CRUSHES ANOTHER PROBLEM
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : During a maintenance outage, the plants 34-ton rock crusher's main bearing saddles were showing unacceptable levels of wear.
BELZONA EXTENDS SERVICE LIFE OF THIS VERTICAL PIVOT BEARING HOUSING
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 9411 (Release Agent)


Problem : Ordinary wear and tear eventually enlarges the housing and causes play in the body pivot pin during use.
BELZONA STOPS PREMATURE WEAR ON THIS RUBBER BELT
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi-Build)


Problem : Gravel from the quarrying operation was wearing the clips out prematurely and creating unscheduled outages.
CLASSIC PIN-HOUSING REPAIR WITH BELZONA
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Fretting and wear caused ovality of the bush housing due to the high forces transmitted through the pins.
Primary Crusher Base Repaired with Belzona 4111 and Belzona 4151
Date Created: 3/11/2019
Industry: Mining & Quarrying (MINQ)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)

Belzona 4911 (Magma TX Conditioner)


Problem : Excessive vibration of the crusher caused the concrete base to crack which could potentially compromise the functionality of the machinery.
BELZONA EXPANSION JOINT REPAIR HELPS A COAL MINE STAY ENVIRONMENTALLY COMPLIANT
Date Created: 2/26/2018
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : The existing rubber expansion joint material failed to stop coal from falling through the concrete dock and into the Bay waters, causing a potential e...
RUBBER LINER IN SLURRY PUMP REPAIRED WITH BELZONA
Date Created: 3/24/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)


Problem : The rubber liner had suffered local damage resulting in an operational shutdown.
BELZONA APPLIES ANTI-ABRASIVE LINING ON MILL’S TRUNNION
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1812 (Ceramic Carbide FP)


Problem : Ore, (100% solid), in contact with the trunnion, combined with humidity and room temperature, generates corrosion and abrasion. The application of a p...
BELZONA PROTECTS CONVEYOR BELT FASTENERS
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : The belt fasteners were presenting mechanical problems due to premature failure. Client wanted fasteners sealed and protected with Belzona Elastomers
BELZONA BRINGS EXCAVATOR BACK TO SERVICE IN 1 DAY
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1821 (Fluid Metal)


Problem : The severe conditions of corrosion and abrasion in the mine caused loss of metal in the articulated coupling, which resulted in reduced service life o...
BELZONA REPAIRS THE BASE DRIVE OF A COKE MILL
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4911 (Magma TX Conditioner)

Belzona 4151 (Magma-Quartz Resin)


Problem : The leveling grout of the mill’s base drive was crushed, cracked and had loss of a section. Because of that, the equipment lost partial support area, ...
BELZONA APPLIES ANTICORROSIVE COATING ON A THICKENER
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Belzona 5831 (ST Barrier)

Belzona 9341 (Reinforcement Tape)


Problem : The wall area and the bottom of the thickener presented areas with localized corrosion, which needed thickness and internal lining repair. In addition...
BELZONA ENSURES TIGHT FIT OF DRAGLINE BUCKET TEETH
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)


Problem : The loss of bucket teeth in the coal pit causes severe problems when they are discovered in the crushers, causing major damage to downstream equipment...
BELZONA REPAIRS A DRAGSHAFT
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Worn shaft due to bearing failure
BELZONA SETS IN PLACE BRASS SLIDER PLATES ON A DRAGLINE
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1321 (Ceramic S Metal)


Problem : The plates needed to be set in place with shims
BELZONA REPAIRS SWING SHAFT BUSHING
Date Created: 2/28/2014
Industry: Mining & Quarrying (MINQ)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)


Problem : Swing shaft bushing are segmented brass and fit loosely. Belzona was used to shim the OEM bushings for a tighter fit.
BELZONA REPAIRS CRUSHER’S BASE
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4911 (Magma TX Conditioner)


Problem : Over time, the vibration of the 100 ton machine caused the breakage of two fastening screws of the concrete base. The equipment became tilted and some...
BELZONA REPAIRS TRUNNION BALL MILL IN SITU
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1131 (Bearing Metal) Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal)


Problem : Wear on the trunnion’s sealing edge due to ore’s abrasion between the rubber ring and the edge. In addition, localized wear on the trunnion’s seating ...
BELZONA SETS ANCHOR AT THE GEARBOX BASE OF ROD MILL
Date Created: 3/5/2014
Industry: Mining & Quarrying (MINQ)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 4151 (Magma-Quartz Resin)


Problem : There was a need to install reinforcement at the anchoring of the concrete with base plate of the gearbox, with the addition of four extra intermediat...
VULCANIZING COMPANY SAVES TIME AND MONEY
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Tape)


Problem : The tire had a cut which penetrated right through the wall, requiring repairs to be performed not only on the outside but on the inside of the tire as...
REPAIR OF MOTOR BLOCK OF 789 MINING TRUCK
Date Created: 2/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : The engine was corroded and presented a problem in the filtration area where water flows from the engine block
BELZONA REPAIRS CRUSHER'S ADJUSTMENT RING
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The worn-out strip prevented the crusher from functioning well.
BELZONA REPAIRS AND PROTECTS CENTRIFUGAL PUMP HOUSING IN AN INDUSTRIAL MINE
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1811 (Ceramic Carbide)


Problem : Due to the severe abrasive conditions caused by the suspended solids, the pump casing was severely stripped and holes appeared in the housing.
BELZONA RESTORES VACUUM PUMP AFFECTED BY DEEP EROSION
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)


Problem : Seal water drags solids deeply eroding the central body all around, on both sides of the central ribbing weakening the casing and even making a hole a...
BELZONA PROVIDES FAST INTERIOR PROTECTION OF TWO CYANIDE DESTRUCTION TANKS
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4151 (Magma-Quartz Resins)


Problem : Aggressive chemical attack, cavitation and erosion of suspended solids in processing tanks that operate with permanent entry and exit of fluids and mi...
BELZONA COATS THE EXTERIOR OF AN ACID PUMP
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 4311 (Magma CR-1)


Problem : The acid spilt onto the pump, which caused the equipment to be removed from service and the pump did not last as long as the mine wanted to.
BELZONA RECONSTRUCTS TURBINE BLADES AND IMPELLER
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)


Problem : The worn-out turbine blades prevented the equipment from working properly. 
BELZONA REPAIRS THE GRIP OF A CONVEYOR PULLEY
Date Created: 6/19/2014
Industry: Mining & Quarrying (MINQ)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)


Problem : Due to moisture problems, the conveyor belt slipped from the pulley, burning the coating, which led to loss of grip.

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