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62 KHIAs found
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BELZONA KEEPS THE SHOT BLASTING GOING
Date Created: 2/14/2014
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2911 (Elastomer QD Conditioner) Belzona 9341 (Reinforcing Sheet) Problem : A metal part in the shot blaster caught the belt during operation and severely ripped the belt. |
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Belzona 4111 Makes For A Smooth Floor
Date Created: 7/5/2024
Industry: Steel & Metal Processing (STEL) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner) Problem : This older metal casting facility had a lot of damaged areas on their concrete floor. |
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Rebuilding concrete columns in a colling tower.
Date Created: 1/31/2024
Industry: Steel & Metal Processing (STEL) | Application: WPA-Wall Problem Areas (WPA) | Products: Belzona 4141 (Magma-Build), Belzona 5811 (Immersion Grade) Problem : The customer faced deteriorations of concrete columns with exposed rebars in their cooling tower. |
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Belzona lines Cooling Pipework for a large Steel Manufacturer
Date Created: 2/24/2023
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5811 (Immersion Grade) Problem : The cooling pipework had suffered corrosion due to course and seawater being used as the cooling fluid. |
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Continuous Casting Ladle Turret Bearing Repair with Belzona
Date Created: 10/7/2020
Industry: Steel & Metal Processing (STEL) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1121 (XL metal) Belzona 9111 (Cleaner Degreaser) Belzona 9411 (Release Agent) Problem : The collapse of one bearing had damaged the bearing seat area putting the machine out of use.The shaft diameter is 450mm and the width of the damage w... |
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Rolling Mill Repair at a Steel Plant
Date Created: 6/25/2024
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1111 (Super Metal), Belzona 1161 (Super UW-Metal), Belzona 1212 Problem : The client did not have replacement equipment. The impossibility of using traditional welding was clear. They needed an effective, fast, and perfectly... |
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Belzona lines a bund.
Date Created: 2/27/2024
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner) Problem : Previous exposure to the acid had caused the concrete to degrade and it was evident to the customer that this needed rectifying. |
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Belzona Protects a Sulphuric Acid tank
Date Created: 2/16/2023
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4311 (Magma CR1) Problem : INTERIOR PROTECTION AGAINST CHEMICAL ATTACK IN TANK STORAGE OF CONCENTRATED SULFURIC ACID VARIABLE BETWEEN 30% AND 98% WAS REQUIRED. |
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Belzona Protects a Pickling tank
Date Created: 2/16/2023
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4311 (Magma CR1) Problem : Splashing acid caused deterioration of the metal, which requires protection |
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BELZONA SEALS THE GAP
Date Created: 2/16/2023
Industry: Steel & Metal Processing (STEL) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 4311 (Magma CR1) Problem : ANTI-ACID TILE FLOOR FAILURE CAUSES DAMAGE AND LIFTING OF TILES, DUE TO THE RECURRING FAILURE IN THE JOINTS BETWEEN TILES. |
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BELZONA PROVIDES ALTERNATIVE SOLUTION TO BASALT LINING
Date Created: 1/18/2013
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 1161 (Super UW Metal) Belzona® 1813 Belzona® 9811 Problem : Basalt lining was not giving smooth surface as well as adding excessive weight to the Stainless steel elbow. |
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Belzona repairs expansion joint leak
Date Created: 10/2/2024
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : Holes in an acid tank expansion joint needed to be repaired without welding. |
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BELZONA SYSTEM PROTECTS FLANGES AND BOLTS FROM CORROSION
Date Created: 7/7/2015
Industry: Steel & Metal Processing (STEL) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Belzona 8411 Problem : The flanges and bolts were suffering from corrosion problems due to high humidity from the nearby coast. |
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Belzona Lines Internals of a Gas Main
Date Created: 8/6/2020
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 4154 (Bulkfill Resin) & Kiln-Dried Sand Belzona® 1151 (Smoothing Metal) Belzona 5811 (Immersion Grade) Problem : 40 year old gas main has corroded internally, leading to leaks which are continually patched externally. In 2015 the site decided to line the 3km main... |
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BELZONA PLATE BONDING SOLUTION SEALS STEEL PLANT GAS LEAKS
Date Created: 2/15/2016
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1251 (HA-Metal) Belzona 5851 (HA-Barrier) Problem : Due to the financial situation, a closure of the plant for weld repairs was not possible. Environmental Authorities demanded that the gas leaks were ... |
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BELZONA WORKS WHEN THE HEAT IS ON
Date Created: 9/23/2014
Industry: Steel & Metal Processing (STEL) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1251 (HA-Metal) Problem : Leaks had formed around a set of plates used to support cooling coils where they pass through the wall of the roaster. |
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BELZONA GIVES NEW LIFE TO ALMOST SCRAPPED PUMPS
Date Created: 1/29/2016
Industry: Steel & Metal Processing (STEL) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1341 (Supermetalglide) Problem : Due to many years of service exposed to erosion and corrosion effects, the housings and covers of two pumps had significant wear, particularly at cutw... |
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Belzona repairs 600-metre long Steel plant conveyor belt
Date Created: 2/14/2024
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2311 (SR Elastomer), Belzona 2911 (Elastomer QD Conditioner) Problem : The 600-metre long conveyor belt transports the iron ore to the blast furnace. The belt costs more than 200.000 euros. It takes at least 2 days to rep... |
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Belzona Cold Bonds Holed Steam Pipe
Date Created: 2/14/2024
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (Super HT-Metal), Belzona 5892 Problem : The client in the Steel industry suffered a through wall hole in their steam pipeline. |
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Roller Shaft Re-built with Belzona
Date Created: 12/7/2018
Industry: Steel & Metal Processing (STEL) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1111 (Super Metal) Belzona 9111 (Cleaner/Degreaser) Problem : The 400mm shaft for the roller in this steel mill had become damaged and developed 6mm of headspace inside the bearing, and therefore needed reprofili... |
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Blast Furnace Gas Leak Pipe Repair
Date Created: 11/28/2018
Industry: Steel & Metal Processing (STEL) | Products: Belzona 1211 (E-Metal) Belzona 1111 (Super Metal) Problem : Steel plant blast furnace gas inlet had developed a leak and was losing pressure. The repair needed to be done whilst equipment was online. |
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Belzona provides a second life to this cooling tower
Date Created: 7/13/2018
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1221 (Super E-Metal) Belzona 1121 (Super XL-Metal) Belzona 5811 (Immersion Grade) Problem : External corrosion leading to significant wall thinning and localised through wall defects. |
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Cold repairs to remedy the damages caused by welding
Date Created: 11/19/2023
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T, Belzona 1511 (Super HT-Metal) Problem : A storage tank was being refurbished with new metal plates being welded onto the existing shell. A part of the project, the contractor was looking for... |
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STEEL PLANT BACK ON LINE WITH BELZONA WRAP
Date Created: 9/5/2011
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL Metal) Belzona 9341 (Reinforcing Tape) Problem : Gas leak on the 24 inch cast iron pipe was detected and once excavated a crack of 25cm length over the socket area was found to be the cause. The pipe... |
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RESTORING AND COATING E5B HEAT EXCHANGER FACE
Date Created: 3/6/2024
Industry: Steel & Metal Processing (STEL) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Galvanic corrosion on the tube face, caused by contact of 2 dissimilar metals. |
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Belzona provides a Sliding surface repair on sealing rings
Date Created: 10/18/2017
Industry: Steel & Metal Processing (STEL) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Problem : Erosion, corrosion |
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Slide assembly with Belzona repair
Date Created: 10/18/2017
Industry: Steel & Metal Processing (STEL) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1311 Problem : Corrosion accelerated due to the inclusion of water and chemicals within the process |
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Belzona Chocking Compound Stabilizes A Lathe
Date Created: 10/21/2020
Industry: Steel & Metal Processing (STEL) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 7111 (Industrial Grade) Problem : Lathe required a solution to withstand compressive load of machinery and reduce vibrations. |
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Treatment of the zinc sludge tank.
Date Created: 6/17/2024
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide) Problem : Abrasion, corrosion of the zinc sludge sedimentation tank. |
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Treatment of the water chambers of the exchanger.
Date Created: 6/11/2024
Industry: Steel & Metal Processing (STEL) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade) Problem : Bimetallic corrosion, erosion/corrosion resulting in leakage of rolled pipes. |
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Protection of the inside of the filter housing.
Date Created: 6/11/2024
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1341 (Supermetalglide) Problem : Abrasion and corrosion occur during filter operation. The rotor on which the inflatable canvas discs are located, scoops up the sludge on its surface ... |
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Treatment of the inner surface of the scrubber
Date Created: 6/17/2024
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5811 (Immersion Grade) Problem : Corrosion, erosion of the inner surface of the blast furnace gas scrubber. |
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Wear Plates in Rolling Mill Secured with Belzona
Date Created: 10/18/2017
Industry: Steel & Metal Processing (STEL) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1321 (Ceramic S Metal) Problem : An irregular shim is required to secure the wear plates once levelled and bolted in place. |
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Belzona repairs Mould flange
Date Created: 10/18/2017
Industry: Steel & Metal Processing (STEL) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Problem : During mould manipulation workers damaged the flange leading to loss of critical dimension. |
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Belzona Pump Seating Repair
Date Created: 10/18/2017
Industry: Steel & Metal Processing (STEL) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 Problem : Corrosion, mechanical damage |
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Belzona Keeps The Cover On Annealing Oven
Date Created: 10/17/2017
Industry: Steel & Metal Processing (STEL) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1121 (Super XL-Metal) Problem : The cover had distorted and did not sit correctly on the base and caused a CO2 leakage. |
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Belzona Florida Repairs Steel Mill
Date Created: 6/7/2024
Industry: Steel & Metal Processing (STEL) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1212 Problem : The transformer could not be shut down and the leak was live. It was constantly spitting a stream of cooling oil. |
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Abrasion Control on Steel Bent Elbow Pipes with Belzona
Date Created: 9/9/2014
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391 (Ceramic HT) Problem : Original steel pipes are built with a 2"x4" steel base that supports the bottom of the bent steel pipe. Heavy abrasion discharge from dust and mill op... |
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Belzona 4111 Repairs Shell and Secures Wedge Liners in a Ball Mill
Date Created: 6/26/2018
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma-Quartz) Problem : The wedge liners did not fit together perfectly. Overtime, they caused damage to and distorted the ball mill shell underneath. The refinery wanted to ... |
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BELZONA SEALS A TRANSFORMER MAIN FLANGE
Date Created: 11/26/2013
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1221 (Super E-Metal) Belzona 1291 (ES-Metal) Belzona 1161 (Super UW-Metal) Belzona 5831 (ST-Barrier) Problem : The main flange was discharging high volumes of oil through the failed gasket system, together with loss through the top and bottom bolt heads. Conti... |
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Belzona coating for mill scale wastewater channel in steel industry
Date Created: 11/15/2024
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 1814 Problem : After 6 years in service the customer, who fabricates wire, faced severe delamination on a concrete wastewater channel in the process of steel wire ro... |
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BELZONA RESTORES AND PROTECTS CORRODED PIPEWORK
Date Created: 5/20/2016
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 5831 (ST-Barrier) Belzona 5811 (Immersion Grade) Belzona 9341 (Reinforcement Tape) Problem : The lower part of the outer casing of the cooling circuit pipe was heavily corroded, causing a weakening of the actual mantle and localised coolant le... |
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BELZONA TACKLES AN EXPLOSIVE SITUATION
Date Created: 5/20/2016
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 1211 (E-Metal) Belzona 9341 (Reinforcement Tape)
Problem : Pipeline had developed a crack which was leaking gas into the atmosphere. The repair had to be performed live. The intake pipe had a diameter of 2,000... |
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BELZONA REPAIRS COAL STORAGE BIN
Date Created: 8/4/2016
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 4111 (Magma Quartz) Problem : Constant abrasion had caused severe wear to the transition lip on the concrete coal chute. The abrasion was so severe that the reinforcement bars had ... |
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BELZONA REPAIRS OIL COOLERS
Date Created: 9/28/2013
Industry: Steel & Metal Processing (STEL) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1311 (Ceramic R Metal) Belzona 1391 (Ceramic HT) Problem : Heat exchangers were suffering from electrochemical corrosion. Gaps occured between tube sheet and tubes and cooling water and oil started to mix. |
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Belzona repairs & protects a process gas knock out drum in a steel manufacturing plant
Date Created: 2/6/2024
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Problem : Corrosion & pitting detected in the vessel' s internal surface of the process gas KO drum. |
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BELZONA REPAIRS SHAFT QUICKLY AND EFFECTIVELY
Date Created: 3/15/2012
Industry: Steel & Metal Processing (STEL) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1111 (Super Metal) Problem : Lubrication failed and the bearing wore the shaft creating vibration. The equipment had to be stopped and the shaft repaired. |
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Belzona Repairs To Protect Tank Supports
Date Created: 10/31/2019
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 4911 (Magma TX Conditioner) Belzona 4131 (Magma-Screed) Belzona 3921 (GSC Conditioner) Belzona 3131 (WG Membrane) Problem : The tank and concrete saddles were showing some minor signs of corrosion at the joints. This was caused by standing water in these areas. The damage t... |
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SO-CALLED "UNREPAIRABLE" PUMPS RESTORED WITH BELZONA
Date Created: 5/31/2017
Industry: Steel & Metal Processing (STEL) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1341 (Supermetalglide) Problem : The pumps had to work 24 hours per day for a continuous period of 5500 hours (approximately 229 days). They were experiencing serious corrosion and so... |
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BELZONA TAKES A GOOD HAMMERING
Date Created: 9/23/2013
Industry: Steel & Metal Processing (STEL) | Application: ENC-Engines and Casings (ENC) | Products: Belzona® 1221 (Super E Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Lower bolster was not held securely due to loose fixing bolts. This led to misaligned die sets as the press hammered out parts. The movement was so se... |
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BELZONA SEALS LARGE BUND AREA
Date Created: 9/20/2013
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5811 (Immersion Grade) Belzona 4131 (Magma Screed) Problem : The site is very keen on keeping up there high standards in health and safety and environmental issues and so regularly test for leaks .The bund was l... |
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BELZONA RESTORES BED ON A PRESS BRAKE
Date Created: 9/16/2013
Industry: Steel & Metal Processing (STEL) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1121 (Super XL Metal) Problem : The locating bed on the press had worn over time due to sliding different shaping tools into place. This was leading to the shaping tools sitting at a... |
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BELZONA REPAIRS PILLARS OF A RAILROAD TRACK
Date Created: 12/12/2014
Industry: Steel & Metal Processing (STEL) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4111 (Magma-Quartz) Belzona 4151 (Magma-Quartz Resin) Belzona 4911 (Magma TX Conditioner) Problem : The area of the 48 deteriorated pillars negatively influence the operation of the railway. |
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350,000 Tin Roof Bolts Coated with Belzona Flexible Membrane
Date Created: 3/7/2024
Industry: Steel & Metal Processing (STEL) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner) Problem : Water was leaking from the anchoring bolt joints and overlapping joint area of a cast house pot room overhead tin roof. |
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Belzona Conveyor Belt Repairs
Date Created: 3/21/2024
Industry: Steel & Metal Processing (STEL) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona 2111 (D & A Hi-Build Elastomer), Belzona 2311 (SR Elastomer) Problem : The customer was suffering various issues on their conveyor belts. There were detachments in the area of the original tape bonding. There was signific... |
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Belzona takes the heat off
Date Created: 1/21/2021
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5871 Problem : Due to the contamination and dirt found in the environment close to the pipeline, the insulation material had degraded and was no longer fit for purpo... |
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Hot Ore no problem for Belzona
Date Created: 10/2/2019
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1251 (HA-Metal) Belzona 1511 (Super HT-Metal) Belzona 1983 (SuperWrap II) Belzona 9381 Problem : The hot ore is highly abrasive, causing a loss of wall thickness in some areas of the T-section. Further degradation would result in catastrophic fail... |
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Seawater filter inlet area restored with Belzona
Date Created: 4/18/2019
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1161 (Super UW-Metal) Belzona 9341 Problem : The area connecting the inlet area to the main section of the seawater filter is suffering from corrosion due to the presence of salts. In one of the ... |
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High Temperature Abrasion Protection with Belzona
Date Created: 8/1/2019
Industry: Steel & Metal Processing (STEL) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1511 (Super HT-Metal) Belzona 9811 Belzona 1813 Belzona 1391T Problem : Solid alumina particles flow through the pipeline at a temperature of 150C causing heavy abrasion to the steel. Without adequate protection the pipeli... |
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BELZONA REPAIRS DRIVE SHAFT ON ROLLING MILL
Date Created: 11/26/2014
Industry: Steel & Metal Processing (STEL) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1131 (Bearing Metal) Problem : Deteriorated shaft in gasket seating areas (6 gaskets 50-90 m wide with a diameter of 709.25 mm on each shaft) causing excessive oil consumption. Orig... |
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CONDENSER REPAIRED WITH BELZONA
Date Created: 7/4/2014
Industry: Steel & Metal Processing (STEL) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Belzona 9111 (Cleaner/Degreaser) Problem : Machine was in service for a long time, which resulted in unacceptable tube sheet wear (thinning, in some places up to 5-7 mm from the original thickn... |
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BELZONA COLD BONDING REPAIRS AN EXHAUST FLUE
Date Created: 2/26/2018
Industry: Steel & Metal Processing (STEL) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL-Metal), Belzona 5841, Problem : A hole was created in the wall of the flue at an elbow; due to the location of the hole, it was not noticed until it was nearly one foot across. Upon ... |
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