Search Our Know-How in Action Case Studies

220 KHIAs found
BELZONA PROTECTS A STAINLESS STEEL WATER PIPE
Date Created: 11/10/2017
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1151 (Smoothing Metal)

Belzona 4311 (Magma CR1)


Problem : The bleach solution dripped onto the stainless steel pipes over time, causing corrosion and pitting damage. Further damage to the stainless steel pip...
BELZONA 5812DW RESTORES POTABLE WATER TANK
Date Created: 7/29/2016
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5812DW

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Tape)


Problem : This rural water utility's 40-year-old primary storage tank for potable water had corrosion, pitting, sediment build-up, and a few dime-sized holes. A...
Belzona 1321 Investment Coating for Pump Preservation
Date Created: 2/10/2023
Industry: Water / Wastewater (WATR)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1321 (Ceramic S-Metal)
Problem : New customer receives pumps from many different industries across the region and are posed with the task of either replacing or offering a repair/main...
BELZONA PROVIDES THE SOLUTION TO A PUMP PROBLEM
Date Created: 5/4/2016
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The pump had a 1/4" hole appear on the outside of the volute, allowing for wastewater to leak during operation. After opening the pump, it was discove...
BELZONA 1212 SEALS A LEAK ON A WASTEWATER HOLDING TANK
Date Created: 9/16/2018
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212


Problem : When the pipes were installed through the concrete wall, a grout was used to seal the area around the pipe. After many years of use, the grout began t...
Belzona Seals The Check Valves
Date Created: 7/8/2024
Industry: Water / Wastewater (WATR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 2111 (D & A Hi-Build Elastomer),Belzona 2911 (Elastomer QD Conditioner),Belzona 9411 (Release Agent)
Problem : These irrigation check valve gaskets wear out and factory provided replacement gaskets don't last through one season.
Belzona 1212 for Emergency pump repair
Date Created: 5/4/2021
Industry: Water / Wastewater (WATR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona 1212


Problem : A faulty section of weld on the lower side of the pump was leaking raw sewage.
Belzona protects Wastewater expansion bellows.
Date Created: 5/4/2021
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2911 QD Conditioner

Belzona 9341 Reinforcement Sheet

Belzona 2221 MP Fluid Elastomer


Problem : These rubber wastewater expansion bellows were being weathered by UV and exposure resulting in cracking.
Belzona Protects Against Impeller Wear
Date Created: 7/4/2024
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal),Belzona 1321 (Ceramic S-Metal)
Problem : This wastewater impeller was suffering from abrasive wear.
Belzona 1212 Repairs a Worn Wastewater Lift Station Pump
Date Created: 10/15/2018
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1212


Problem : There was a hole worn underneath the impeller on the volute from "rags" in the wastewater system getting caught. This allowed for raw wastewater to le...
BELZONA PROTECTS THE DRINKING WATER
Date Created: 11/4/2014
Industry: Water / Wastewater (WATR)  |  Products:

Belzona 5811DW2 (DW Immersion Grade)


Problem : The pump assembly was heavily corroded and the 40 year old pipe was corroded bad enough that it had to be replaced.
Wastewater Pump Impeller
Date Created: 12/27/2022
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 Supermetal Belzona 1321 S-Metal
Problem : Pump Impeller was pitted and damaged, and missing chunks out of a few of the veins, and they were wore down on the ends. We needed to build up the ve...
Belzona Repairs Damaged Drum Filter to Keep Wastewater Plant Running
Date Created: 9/29/2018
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2121 (D&A Hi-Coat Elastomer)


Problem : The drum itself was damaged, possibly during shipping or installation, as it was a new unit. The track where the drum turned was dented and this caus...
BELZONA REPAIRS AND SAVES INTERNALS OF WASTEWATER PIPE
Date Created: 3/23/2016
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)


Problem : The pipe was corroded so badly that the pitting was causing pin holes in the substrate.
Belzona Stops Clarifier Leak Externally
Date Created: 9/26/2014
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1291 (ES-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 9341


Problem : The leak was causing an environmental hazard as well as slippery walkways for pedestrians. The customer could not drain the unit. An external repair w...
BELZONA ALLOWS HOUSTON CLARIFIER TO BE CLEAR AGAIN
Date Created: 9/17/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 5811 (Immersion Grade)


Problem : With damaged concrete and no coating, the trough was hard to keep clean, taking 2-3 times longer than when new.
Repair and Protection of Damaged Tubesheet of Air-Water Heat Exchanger
Date Created: 11/27/2023
Industry: Water / Wastewater (WATR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1111 (Super Metal), Belzona 5892
Problem : Corrosion and erosion of the tubesheet due to the leaks caused by improper tube expansion.
Belzona Rebuilds and Protects a Clarifier
Date Created: 11/29/2018
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)


Problem : The concrete roller track of this clarifier became damaged during operation and needed to be rebuilt. The floats and turbines had begun to corrode, so...
Belzona repairs the suction part of a hydro turbine
Date Created: 1/22/2019
Industry: Water / Wastewater (WATR)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1331 

Belzona SuperWrap II


Problem : The internal surface of this hydro turbine presented an important loss of metal which ultimately led to a hole.
Axial Flow Pump Coating with Belzona
Date Created: 1/5/2021
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R Metal) Belzona 1341 (Supermetalglide)


Problem : The diffuser vanes of the pump has suffered extensive damage from erosion. Due to the age of the pump spare parts were not available & a replacement d...
Belzona Rebuilds Grundfos Pump Impeller for the Wastewater Industry
Date Created: 6/1/2022
Industry: Water / Wastewater (WATR)  |  Products:

Belzona 1311 (Ceramic R-Metal) Belzona 1812 (Ceramic Carbide FP) Belzona 1321 (Ceramic S-Metal)


Problem : A Grundfos pump impeller had been severely damaged during normal service by erosion and corrosion.
BELZONA PROTECTS WATER TREATMENT PLANT FILTER
Date Created: 8/25/2010
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 4311 (Magma CR1)


Problem : Severe corrosion of the stainless steel substrate due to the presence of Hydrogen Sulphide and Sulphuric acid. These are created by bacterial action i...
Belzona Repairs Cavitation Damage on Potable Water Pump.
Date Created: 3/29/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:
Belzona® 1111 (Super Metal)
Belzona® 1221 (Super E Metal)
Belzona® 1341 (Supermetalglide)

Problem : Suction bowl badly damaged by cavitation.
CAVITATION DAMAGED IMPELLER REPAIRED WITH BELZONA
Date Created: 3/30/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1221 (Super E Metal)

Belzona® 1341N (Supermetalglide).


Problem : Impeller was damaged by cavitation leading to vibration in the pump. NSF approved products required.
CAVITATED PUMP DIFFUSER RESTORED WITH BELZONA
Date Created: 3/30/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Cavitation had caused severe metal loss to pump impeller and diffuser. New impeller was available but no diffuser available.
STORM WATER PUMP PROTECTED WITH BELZONA FOR 10 YEARS
Date Created: 3/30/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 5811 (Immersion Grade)


Problem : Original pump deteriorated due to erosion corrosion. City decided to protect suction bell and diffuser with Belzona coatings before placing into servi...
BELZONA PROVIDES LONG TERM REPAIRS TO CLARIFIER
Date Created: 3/30/2009
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 4141 (Magma Build)
Belzona® 4111 (Magma Quartz)

Problem : Severe cracks appearing in concrete walls and spalling concrete over re-bar on columns.
Belzona protects pumps for water treatment plant
Date Created: 10/28/2021
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1331


Problem : Pump linings suffer from erosion and corrosion over time due to exposure to the process stream. A lining resistant to erosion was required
Belzona protects clarifier track
Date Created: 10/26/2021
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4911

Belzona 4111 (Magma-Quartz)


Problem : The damage on the track on the clarifier needed to be rebuilt to a smooth surface in order to allow the operation of the 'crane' unit.
Before / Damage PELTON TURBINE NOZZLE HEAD
Date Created: 2/9/2023
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1341 (Supermetalglide), Belzona 2141 (ACR-Fluid Elastomer), Belzona 2941 (Elastomer SP-Conditioner)
Problem : Cavitation damage on the substrate due due to high pressure on the nozzle head
1000/700 ALLEN GWYNNE PUMP PROTECTED WITH BELZONA
Date Created: 7/25/2006
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1341 (Supermetalglide)
Problem : Pump required coating to reduce corrosion and improve efficiency.
BELZONA SPECIFIED TO OEM
Date Created: 12/1/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1341 (Supermetalglide)
Problem : Plant had previous experience of Belzona increasing efficiency and wanted new pumps coating before delivery
BELZONA SEALS HOLES IN SPRINKLER TANK
Date Created: 12/3/2007
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super Metal)
Problem : The tank was suffering from corrosion which had affected the wall thickness of the tank. In several areas this had caused holes in the tank which were...
BELZONA PROTECTS WASTEWATER PUMP FROM EROSION-CORROSION
Date Created: 9/15/2013
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : High levels of erosion-corrosion caused by entrained solids in wastewater media being pumped for processing.
BELZONA PROTECTS A NEW WASTE WATER PUMP AND IMPELLER FROM EROSION
Date Created: 8/10/2016
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1331 


Problem : Previous supplied pumps had not met the customers expectations of longevity due to the impeller and volute being worn away by the erosion caused by wa...
WASTEWATER VACUUM TRUCK INTERNAL COATING AND REPAIR
Date Created: 12/12/2016
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 1321 (Ceramic S-Metal)

Belzona 1812 (Ceramic Carbide FP)

 


Problem : This damage was leading to failures within the intake pipe and corrosion was being found throughout the tank as a whole. If not addressed properly ...
BELZONA KEEPS THE SHOWERS HOT & CLEAN AT HOTEL
Date Created: 10/16/2009
Industry: Water / Wastewater (WATR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1511 (Super HT-Metal)

Belzona® 1391 (Ceramic HT Metal)


Problem : Breakdown of the original coating system had resulted in severe corrosion, deep pitting and through holes around the heating bundle. In addition the c...
BELZONA LOBE REPAIRS AVOID DELAYS
Date Created: 9/12/2011
Industry: Water / Wastewater (WATR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)


Problem : the rubber lobes wear but there is a delay of 4-6 weeks for the delivery of these lobes.
LONGEVITY PUMP REPAIR WITH BELZONA
Date Created: 7/26/2011
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : The pumps suffered from severe erosion/corrosion as they transport hot water at temperatures of 90-100 °C.
BELZONA® 1341 IMPROVES SWIMMING POOL PUMP PERFORMANCE
Date Created: 8/4/2011
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1341 (Supermetalglide)


Problem : Erosion corrosion, aggravated by galvanic corrosion and corrosion from pool chemicals had reduced pump performance.
BELZONA REPAIRS AN UNDERGROUND SEWAGE PLANT
Date Created: 7/26/2011
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Prior to the application of a Belzona coating, it is required that new concrete should be allowed to cure for 28 days or until the moisture content ha...
BELZONA REPAIRS DAMAGED WASTEWATER PUMP
Date Created: 7/21/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Erosion from solid material in process fluid had destroyed impellor and holed casing of a wastewater pump.
WATER PUMPS REPAIRED AT HISTORIC RESERVOIR
Date Created: 9/22/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : After years of frequent use, certain areas of the pumping equipment were suffering from cavitation damage, which in turn was seriously hindering the e...
BELZONA PROTECTS IRRIGATION CULVERT
Date Created: 9/26/2007
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 5811 (Immersion Grade)
Belzona® 9331 (Reinforcing sheet)
Problem : Debris, sand, and silt carried by irrigation water wore through the galvanizing in one season. Left uncorrected, the underlying carbon steel pipe wou...
BELZONA® 1341 STANDS THE TEST OF TIME AT IRRIGATION PLANT
Date Created: 11/24/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Due to general erosion/corrosion to this impellor, the customer requested sacrificial coating to protect the equipment.
Belzona Saves the Alignment of the Pump and Motor
Date Created: 3/21/2016
Industry: Water / Wastewater (WATR)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)

Belzona 5233


Problem : The occasional leaking seal of process water was causing the advanced corrosion attack of the metal substrate of the pump base, which was leading up t...
POSITIVE FEEDBACK ON BELZONA APPLICATION OF A SECONDARY CLARIFIER
Date Created: 3/21/2017
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4131 (Magma-Screed) Belzona 4911 (Magma TX Conditioner),
Problem : The secondary clarifiers at the Water Pollution Control Center were pitted and deteriorated due to chemical attack from the biological treatment proce...
BELZONA RECOVERS CONCRETE CLEAR WELL AT A 50-YEAR-OLD WATER PLANT
Date Created: 3/21/2017
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4141 (Magma-Build) Belzona 4154 (Bulkfill Resin) Belzona 4911 (Magma TX Conditioner) Belzona 1121 (Super XL-Metal)


Problem : This concrete clear well had 185 linear feet of hairline cracks and corners that were gradually crumbling off as well as exposed rebar.
BELZONA PROTECTS MIXING TANK
Date Created: 3/16/2006
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 4111 (Magma Quartz)


Problem : Customer needed protection on their KMnO4 (Potassium Permanganate) mixing tank.
BELZONA REPAIRS BROKEN RBC BASE
Date Created: 3/16/2006
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : While replacing the gearbox the customer broke the concrete base and anchors.
BELZONA REPAIRS RBC SHAFT
Date Created: 3/16/2006
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Supermetal)


Problem : The bearing failed, damaging the shaft.
BELZONA CLEARS CLARIFIER PROBLEM
Date Created: 3/31/2008
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 3921 (GSC Conditioner)Belzona® 5811 (immersion Grade),
Problem : 50% of the shield had been eroded away due to corrosion at the water line. A new skirt from the manufacturer would cost over $15,000 and take unduly l...
BELZONA LEAK SEALING EMERGENCY
Date Created: 3/31/2008
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1291 (ES Metal)Belzona 1221 (Super E Metal)


Problem : Line sprung a leak in an odd spot right next to a chemical injection nozzle which made the repair impossible with a normal clamp.
BELZONA REBUILDS LIFT PUMP
Date Created: 3/31/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Pump had lost efficiency and had to be pulled. The model was foreign and had a four week lead time for parts.
BELZONA PUMP REBUILD
Date Created: 4/1/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1341N (Supermetalglide)


Problem : Many of the pumps have never been rebuilt and severe pitting was present. In some cases, it went almost through the casing.
BELZONA INSITU RESTORATION OF SHAFT IN WASTEWATER PLANT
Date Created: 8/24/2012
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Supermetal)


Problem : Shaft had become worn and needed insitu repair.
Abrasion protection for sludge screw conveyor
Date Created: 6/23/2022
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : The bare steel had a short life expectancy in service. The sludge being transported by this screw was not only highly abrasive but also corrosive - th...
WASTEWATER CLARIFIER REPAIRS COMPLETED QUICKLY WITH BELZONA
Date Created: 5/27/2016
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)


Problem : Running track on top of wall for distributor arm had been experiencing damage. The distributor wheels had caused impact & abrasion damage over time. C...
Belzona seals leaks in clear water storage tank
Date Created: 1/3/2023
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1981 (SuperWrap II), Belzona 5811DW2 (DW Immersion Grade)
Problem : Due to the design of the tank sealing these joints from the external is very challenging. A solution that ensured the leaks would be stopped was requi...
Belzona repairs waste water clarifier base
Date Created: 5/20/2024
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner)
Problem : A waste water concrete clarifier had a worn uneven surface after years of harsh service. This meant the clarifier could not operate properly & waste s...
Belzona repairs & protects Phosphoric Acid Bund
Date Created: 1/3/2023
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4131 (Magma-Screed), Belzona 4341 (Magma CR4), Belzona 4911 (Magma TX Conditioner)
Problem : The previous coating within the bund had been corroded away leaving the underlying concrete susceptible to damage. A long term repair & protective sol...
Belzona Repairs and Protects a Concrete Clarifier
Date Created: 5/21/2019
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4911 (TX Conditioner), Belzona 4131 (Magma-Screed),
Problem : Replacing the concrete with more concrete would not solve the base issue. Shutdown time was also an issue on the repair. An abrasion-resistant system ...
BELZONA REPEAT APPLICATION ON PUMP DIFFUSER
Date Created: 4/7/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1341 (Supermetalglide)

Belzona® 5811 (Immersion Grade)

Belzona® 1121 (XL Metal)


Problem : Corrosion protection and efficiency enhancement of equipment
BELZONA SURFACED TRACK OF SETTLEMENT BASIN PASSES THE TEST
Date Created: 2/7/2012
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 5811 (Immersion Grade) 


Problem : Scraper wheels and weather had caused wear to the concrete.
Belzona Saves Wastewater Plant Significant Replacement Cost
Date Created: 8/1/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Worn edges caused propeller to be in-efficient. Client was going to replace with new equipment.
Severe Corrosion stopped with Belzona 3111 (Flexible Membrane)
Date Created: 4/19/2005
Industry: Water / Wastewater (WATR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9311 (Reinforcing Membrane Sheet)


Problem : Severe corrosion caused paint delamination on top of exposed reclaim tank walls.
BELZONA INCREASES EFFICIENCY OF MULTI-STAGE PUMP
Date Created: 9/20/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : The city wanted to coat the pump to increase efficiency.
Belzona Applies a Protective System on a Grit Snail
Date Created: 1/9/2018
Industry: Water / Wastewater (WATR)  |  Products:

Belzona 1811 (Ceramic Carbide)


Problem : Grit running through the grit removal system wears through the protective coating and the stainless steel housing.
Belzona SuperWrap II Salvages Sewage Treatment Plant
Date Created: 1/15/2018
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II System


Problem : Carbon steel pipe elbows have been suffering over time from external corrosion due to weathering. The Customer required the restoration of metal loss ...
BELZONA ENHANCES EFFICIENCY OF NEW PUMPS
Date Created: 7/2/2010
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)


Problem : Need of corrosion/erosion protection and increased pumping efficiency
EMERGENCY LEAK SEALING ON TRANSFORMER WITH BELZONA
Date Created: 7/6/2009
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 1291 (ES Metal)
Belzona® 1161 (Super UW Metal)

Problem : Leaks of transformer oil on porous and cracked welds
Belzona Repairs Pump Mouth
Date Created: 6/7/2022
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 1321 (Ceramic S Metal)

Belzona 5821


Problem : Heavy corrosion in the area where the propeller runs.
Pipe Repair at a Pump Station
Date Created: 6/7/2022
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)


Problem : Heavy corrosion of the internal of the pipes needed repairing to ensure protection of dyke.
Chemical Protection of a Sediment Tank
Date Created: 7/15/2019
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 5821

Belzona 9211 (Supergrip Aggregate)


Problem : The accumulation of sediment on the bottom and walls of the tank. The penetration of aggressive dirt into the depths of concrete, chemical corrosion o...
Corrosion Protection 2 x Industrial Storage Tanks with Belzona 5811
Date Created: 8/1/2019
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Corrosion on the internal linings of two large storage tanks at a large industrial plant in Poland.
Belzona SuperWrap II used at a Sewage Treatment Plant
Date Created: 10/22/2020
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1981 (Superwrap II Resin)

Belzona 9381

Belzona 9382

Belzona 1111 (Super Metal)

Belzona 9611 (ES Metal)

Belzona 5821  

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2211 ( MP High Build Elastomer)

Belzona 9341


Problem : Erosion and perforation at the base off the steel tank.
Reinforcement Of Sewage Pipeline With Belzona SuperWrap II In A Sewage Treatment Plant
Date Created: 1/6/2021
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611 (ES-Metal)

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 1111 (Super-Metal)

Belzona 1983 (Superwrap II)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 5811 (Immersion Grade)


Problem : The pipe eroded over time and this resulted in a weakening of the pipe wall and weld seams. The pipe wall was very thin and there was a risk of an eco...
Belzona 2311 repairs Waste Incineration Plant Conveyor Belt
Date Created: 8/10/2020
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 and Belzona 2911


Problem : There were a number of tears in the conveyor belts due to the medium that was being transported along the conveyors. If the belts had torn completely ...
Belzona coats a Hydro Power pump shaft
Date Created: 4/1/2020
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 5811 (Immersion Grade), Belzona 9411 (Release Agent)
Problem : Conditions during operation: Head: 760 m, Power: 195 MW, Speed: 600 rpm Flow rate: 30 m³ / s. A slight increase in abrasion is to be expected within t...
BELZONA REBUILDS WASTEWATER PUMP IMPELLER
Date Created: 5/28/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:
Belzona® 1111 (Super Metal)
Belzona® 1321 (Ceramic S Metal)

Problem : The impeller was badly eroded and damaged due to grit and solids running through the pump
BELZONA RESTORES RIVER WATER PUMP
Date Created: 10/13/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Erosion corrosion caused by sand and solids drawn from the river.
Weakened pipe reinforced with plate bonding and SW
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap
Problem : A pipe in a wastewater plant needed had suffered from external corrosion and metal loss over the years.
Pipe in a wastewater pumping station reinforced with Belzona SWII
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap, Belzona 5811 (Immersion Grade)
Problem : The pipe section was suffering from general external corrosion. The pipe had become weakened from severe metal loss. This pipe section never got flood...
BELZONA PROTECTS NEW BUILT WATER FILTERS
Date Created: 11/24/2016
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T


Problem : New water debris filters required protection against erosion-corrosion at temperatures up to 130C
BELZONA SUPERWRAP II APPLICATION AVOIDS WATER SUPPLY INTERRUPTION
Date Created: 4/28/2017
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona Superwrap II

Belzona 5811 (Immersion Grade)

Belzona 4131 (Magma Screed)


Problem : Several pipes were suffering from significant external corrosion due to water leaks occurring through the sealing system between the pipes and the con...
BELZONA MADE A QUICK AND EASY BELT REPAIR
Date Created: 9/14/2013
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 9111 (Cleaner Degreaser)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2311 (SR Elastomer)


Problem : A tear in a conveyor belt carrying solid waste threatened to shut down this section of the plant. The belt has previously been repaired by hot vulcan...
Belzona protect new water distribution pipework
Date Created: 8/14/2019
Industry: Water / Wastewater (WATR)  |  Products:

Belzona 5821


Problem : Protection against corrosion / erosion on new sections of pipework
TANK ROOF REPAIR
Date Created: 10/17/2005
Industry: Water / Wastewater (WATR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane) Belzona® 9311 (Reinforcing Sheet) Belzona® 3911 (PSC Surface Conditioner)


Problem : The roof was badly deteriorated. Concrete cracked due to the very hot and dry environment, as well as strong UV attack and potable water was being con...
BELZONA PROTECTS WASTEWATER PUMP FOR 25 YEARS
Date Created: 12/1/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 1321 (Ceramic S Metal)


Problem : This wastewater pump was originally rebuilt in 1989 with Belzona when the lower portion of the pump bowl had eroded severely causing small pinholes to...
BELZONA REPAIRS WASTE WATER SLUDGE TANKS
Date Created: 5/16/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1161(Super UW-Metal)

Belzona® 5831(ST-Barrier)


Problem : All three tanks were suffering from through wall corrosion at the vapour interface level. The tanks could not be taken off line due to demand and any ...
BELZONA PLATE BONDING SOLUTION FOR SLUDGE TANK
Date Created: 11/25/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1161(Super UW-Metal)

Belzona® 5831(ST-Barrier)


Problem : Tank was suffering from a through wall corrosion at the lowest panel level. The tank could not be taken off line due to demand and any repairs would h...
BELZONA COLD PLATE BONDING SOLUTION FOR SLUDGE TANK
Date Created: 11/25/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)  

Belzona 5831 (ST-Barrier)


Problem : The primary sludge tank was suffering from through wall corrosion at the lowest panel level. The tank could not be taken off line due to demand and an...
BELZONA SOLVES THROUGH WALL CORROSION ON SLUDGE BUFFER TANK
Date Created: 9/19/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal) Belzona 5831 (ST-Barrier)


Problem : The sludge buffer tank was suffering from through wall corrosion at the vapour interface level. The tank could not be taken off line for an extended t...
BELZONA SUPERWRAP II RESTORES PIPE AT DAM WALL
Date Created: 4/7/2015
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 1981 Resins

Belzona 9382 Release Film


Problem : The pipe had suffered from corrosion over time which had caused the formation of pits on the surface of the steel. This resulted in weakening of the p...
BELZONA REPAIRS AND PROTECTS CONCRETE AROUND HANDRAIL POSTS
Date Created: 8/20/2015
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : The concrete around the handrail posts was badly spalled. Some of the damage was from a combination of environmental (freeze thaw effect) and proximit...
BELZONA PROTECTS DOOR TO DIGESTER AGAINST CORROSION
Date Created: 8/25/2015
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : The previous door was suffering from corrosion. The customer wanted long-term protection on the new door prior to installation.
EFFICIENCY ENHANCEMENT KEEPS SLUDGE MOVING
Date Created: 3/12/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : The Dewatering Centrifuges were suffering from struvite and required regular cleaning and maintenance to keep them in operational condition
INTERNAL COATING FOR CENTRIFUGAL PUMP
Date Created: 3/17/2014
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9111 (Cleaner Degreaser)


Problem : A customer wanted to protect and expand the life of a new pump due to installed at the plant to replace the existing pump which was suffering from cor...
SHAFT REPAIR AT WASTE WATER PLANT
Date Created: 3/11/2014
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Shaft became worn due to bearing failure
Expansion joints replaced at Wastewaster plant
Date Created: 8/20/2014
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 4141 (Magma-Build)

Belzona 4911 (Magma TX Conditioner)


Problem : Existing joint material had become defective allowing leaking of fluid.
BELZONA REPAIRS CLARIFIER WITH 2" GOUGE
Date Created: 8/20/2015
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)


Problem : The sweeper arm in the clarifier had sagged over the year’s and had worn a 2 inch gouge around the diameter of the tank.
BELZONA PROTECTS HELLAN FLUID STRAINER FROM WASTE
Date Created: 8/21/2015
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1212

Belzona 1331


Problem : Erosion/Corrosion from the waste water.
BELZONA REPAIRS HOLE ON SCUM TANK
Date Created: 8/21/2015
Industry: Water / Wastewater (WATR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 9111 (Cleaner Degreaser)


Problem : Hole caused by corrosion.
Coated Secondary Containment Areas
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser)
Problem : The new water treatment facility had four rooms with secondary containment areas for storing chemicals that was required to have protecting coating to...
Leaking Porous Weld Repair
Date Created: 4/12/2024
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser)
Problem : Weld Joint on stainless steel pipe was leaking due to a porosity and slag inclusion
CLARIFIER HEADWORKS GET QUICK FIX WITH BELZONA
Date Created: 7/31/2015
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 5831 (ST-Barrier)


Problem : The headworks of a clarifier were covered with a plate to reduce H2S odor. This caused chemical attack to the concrete.
Belzona Concrete Tank Repair
Date Created: 6/10/2019
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161

Belzona 5831


Problem : A large concrete tank used for supplying potable water for 3 of the neighboring cities was severally damaged internally. The cracked concrete was caus...
BELZONA PROVIDES PROTECTION FROM HOT GASES AT WATER TREATMENT PLANT
Date Created: 8/23/2011
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1392

Belzona® 4311 (Magma CR1)


Problem : Sulphides, Sulphates, Chlorides, Ammonia, etc. in the gas caused pitting corrosion in the unit after 10 months.
Belzona Protects River Back-Flow Valves
Date Created: 10/17/2017
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal) 

Belzona 5811 (Immersion Grade)

Belzona 2211 (MP Fluid Elastomer)


Problem : The valves suffered from erosion and corrosion through continued use. The valve was so badly damaged that it leaked even when shut. 
BELZONA PROTECTS CONTACTER TANK
Date Created: 12/4/2009
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5111 (Ceramic Cladding) 

Belzona® 5911 (Ceramic Conditioner)

Belzona® 4111 (Magma Quartz)


Problem : Sodium Hypochlorite vapors had destroyed the concrete walls above the water line. The previous coating, an inexpensive commodity product, failed in th...
BELZONA RESEATS WEAR RINGS WITHOUT MACHINING
Date Created: 9/29/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1121 (Super XL Metal)


Problem : Erosion of wear ring seats caused vibration to the pump which needed repairs on site.
BELZONA PROTECTS PIPEWORK ON SEWAGE OVERFLOW SYSTEM
Date Created: 9/25/2013
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : The newly fitted pipework had a paint system which was already showing signs of failure. Client required system to provide long term corrosion protect...
BELZONA REBUILDS CLARIFIER RUNNING TRACK
Date Created: 8/19/2005
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4911 (Magma TX Conditioner)


Problem : The wheels had caused between 2mm and 10mm wear to the concrete and were not running smoothly.
BELZONA PROTECTS RUBBER PIPES AT WWTP FROM UV ATTACK
Date Created: 12/22/2005
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 3211 (Lagseal)

Belzona® 3921 (GSC Conditioner)


Problem : UV attacks the rubber over a period of time causing it to degrade and eventually become brittle.
BELZONA PROTECTS AERATOR IN WATER TREATMENT PLANT
Date Created: 4/4/2008
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1321 (Ceramic S Metal)
Problem : The welded component required protection from bi-metallic corrosion
BELZONA RELINES WATER PUMP
Date Created: 5/14/2012
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The pump was suffering erosion/corrosion after 3 years in service due to total breakdown of existing unknown coating.
Pump Oil Sump Not All Its "Cracked" Up To Be
Date Created: 11/30/2007
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 2111 (D&A Hi-Build Elastomer)
Problem : Large oil sump for the shaft bearing at the top of the pump was experiencing cracking from harmonic vibration. As the company that produced the pump ...
RESTORATION OF BRONZE IMPELLER WITH BELZONA
Date Created: 2/16/2006
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic-R Metal)

Belzona® 1321 (Ceramic-S Metal)


Problem : This pump impeller, 1 of 4, normally running 24/7 had eroded to the point of replacement.
BELZONA REFORMS CLARIFIER SHAFT
Date Created: 6/22/2012
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The damaged shaft had to be repaired but it could not be dismantled so an in-situ repair was required.
BELZONA REPAIR OF RUBBER IMPELLER
Date Created: 2/22/2006
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)

Belzona® 2311 (SR Elastomer)


Problem : Whilst casing had little damage, the impeller vanes were very badly damaged and needed rebuilding.
BEARING HOUSING REPAIR WITH BELZONA
Date Created: 7/28/2005
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Housing damage after bearing seized leading to increased clearance.
BELZONA REBUILDS OVERSIZE KEYWAY
Date Created: 7/21/2005
Industry: Water / Wastewater (WATR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Broken edge of the keyway seat. Insufficient contact area for the load transmission.
BELZONA REPAIRS CORRODED PIPEWORK ON METHANE TANK
Date Created: 7/26/2005
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Belzona® 3121 (MR7)


Problem : Corroded area and leaking hole on the Methane pipework.
BELZONA ENHANCES PUMP EFFICIENCY
Date Created: 7/28/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:
Belzona® 1111 (Super Metal)
Belzona® 1341 (Supermetalglide)

Problem : General erosion/corrosion damage leading to reduced pump efficiency
BELZONA PROTECTS SLUDGE PUMP
Date Created: 7/28/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1311 (Ceramic R-Metal)
Belzona® 1321 (Ceramic S-Metal)

Problem : Pump casing severely eroded and corroded during operation.
GALVANIC CORROSION IN WATER MAKER REPAIRED WITH BELZONA
Date Created: 11/30/2007
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Galvanic corrosion caused by the failure of the insulating gasket caused severe corrosion and under cut the existing glass flake coating. Base materia...
Refurbishment and protection of Water-Polymer Mixture Tank from further corrosion
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811 (Immersion Grade)
Problem : Tank was very badly corroded and required refurbishment and protection
Protection of stainless-steel scrubber vessel from chemical attack
Date Created: 4/8/2024
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 4311 (Magma CR1)
Problem : Newly fabricated stainless-steel scrubber vessels were put in service without a coating thinking the stainless-steel will provide enough protection. A...
Protection of elbows in municipality potable water plant
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide)
Problem : Pipe elbows had a concrete liner which was very deteriorated and at times concrete chunks became loose in the system which was unacceptable.
Repair of wear and through wall defect on Volute of Pumps and Protection of Pumps from further corrosion
Date Created: 4/11/2024
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Through wall defect and wear in pump caused by sewage and particles in wastewater was to be repaired and lined with intention of getting more lives ou...
BELZONA REPAIRS 4 YEAR OLD PRIMARY SETTLEMENT TANK
Date Created: 10/10/2017
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 4111 (Magma Quartz) 


Problem : Shortly after the PST tank was constructed 4 years ago, the expansion joints between the 82 x top blocks failed and so were repaired several times by ...
Belzona Restores Concrete Settlement Tank Walls
Date Created: 11/20/2020
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 2211 (MP High-Build Elastomer)


Problem : The top of the concrete walls of multiple FST's had suffered from abrasive wear due to the action of the wheels that drive the rotating separator arms...
Oxygenation Tank Rebuilt and Protected for Years to Come
Date Created: 12/20/2017
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4124 (Bulkfill)

Belzona 5811 (Immersion Grade)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811 (Alumina Tiles)


Problem : The tank had not had protection for years, and as a result the concrtete walls and floors were in a bad shape. Some sections showed eriosion as deep a...
Belzona Repairs Corroded Pump Casing
Date Created: 10/18/2017
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The pump had suffered extensive corrosion.
BELZONA PROTECTS DIGESTER
Date Created: 8/19/2008
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Severe corrosion occuring in vapour space at top of tank on walls and underside of the roof. Also internal pipework being attacked.
BELZONA PROTECTS DRUM THICKENERS AGAINST CORROSION
Date Created: 12/22/2007
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 Super-Metal

Belzona® 5811 Immersion Grade


Problem : The mechanical drum thickener casings at this plant had corroded in service from contact with Chlorides & Sulphates present in the wastewater sludge b...
Belzona Rebuilds & Protects Pump Impeller
Date Created: 5/13/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Impeller had moved on its shaft causing it to run against the casing. This resulted in severe abrasive wear and mechanical damage.
CREATING CUTLASS BEARINGS WITH BELZONA
Date Created: 7/20/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)


Problem : Original bearings were being worn out rapidly by the high sand content in the water.
BELZONA PROTECTS CITIES WATER PUMPS
Date Created: 2/3/2008
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1341 (Supermetalglide)


Problem : Failure due to high cavitation caused by bad suction conditions that could not be changed.
WASTE WATER PLANT DIGESTER SEALED WITH BELZONA
Date Created: 12/19/2005
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4521 (Magma-Flex Fluid)

Belzona® 4911 (Magma TX Conditioner)


Problem : Loss of oxygen rich gas caused customer to re-enrich with oxygen monthly. Design conditions called for re-enrichment only three times per year.
BELZONA REFURBISHES LABORATORY WORKTOPS
Date Created: 12/14/2007
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products: Belzona® 5811 (Immersion Grade)
Problem : Severely degraded counter tops needed to be resurfaced with a chemically resistant coating.
BELZONA PROTECTS THICKENER FROM CORROSION
Date Created: 3/15/2012
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : In just  six months of use the equipment was already showing signs of corrosion from corrosion and chemical atack from the waste water sludge
BELZONA RESTORES WORN ARCHIMEDES SCREW
Date Created: 4/29/2013
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide)


Problem : Erosion and corrosion caused the edges of the 58 inch long archimedes screw flights to be worn down, thus losing efficiency at Wastewater Treatment Pl...
Belzona 1341 provides a non-stick coating to pump
Date Created: 5/1/2020
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1341


Problem : Clogging in pumps due to the high content of Struvite (aka MAP - magnesium-ammonia-phosphate) in wastewater. MAP is an alkali with PH9 so it is a corr...
STORM TANK AT SEWAGE WORKS REPAIRED WITH BELZONA PLATE BONDING
Date Created: 9/24/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1211 (E Metal) Belzona 1161 (UW Metal)


Problem : The tank was suffering from corrosion issues around the seam areas. In two places the corrosion was through wall and raw sewage was leaking out of the...
STORM TANK AT SEWAGE WORKS REPAIRED WITH BELZONA PLATE BONDING
Date Created: 9/24/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1211 (E Metal) Belzona 1161 (UW Metal)


Problem : The tank was suffering from corrosion issues around the seam areas. In two places the corrosion was through wall and raw sewage was leaking out of the...
AERATION CHANNEL LEAKS REPAIRED WITH BELZONA
Date Created: 9/24/2013
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 2211 (MP Hi Build Elastomer)


Problem : The construction and movement joints were leaking raw sewage to ground. Previous repairs were failing and only channeling the sewage in to the drains...
AERATION CHANNEL LEAKS REPAIRED WITH BELZONA
Date Created: 9/24/2013
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 2211 (MP Hi Build Elastomer)


Problem : The construction and movement joints were leaking raw sewage to ground. Previous repairs were failing and only channeling the sewage in to the drains...
Belzona Repairs and Protects Screw conveyor
Date Created: 3/10/2017
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 9811

Belzona 1813


Problem : The new screw conveyor suffered surprisingly fast wear by erosion and bi-metallic corrosion. The shaft of the screw conveyor had been topped with a st...
Belzona Saves A Ruptured Effluent Tank
Date Created: 4/30/2019
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9611 (ES-Metal)


Problem : Corroded and through-wall defects on effluent tank created leaks in the system.
Belzona Protects New Sea Water Pumps
Date Created: 1/17/2020
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : New pumps requiring internal protection prior to going into service
Belzona Superwrap II Restores Strength to 26 Metre Sewage Pipeline
Date Created: 8/12/2022
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 1121 (Super XL-Metal)

Belzona 4131 (Magma-Screed)


Problem : The heavily corroded, 900mm diameter pipe is the main sewage line for a nearby town and if the issue was not rectified, there would be a huge cost for...
Belzona Restores Safety to Fire Escape Stairway
Date Created: 12/15/2011
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)


Problem : The concrete steps had worn and the current safety grip system had become almost none existent due to heavy foot traffic and weathering. A member of s...
Belzona Repairs 82 Expansion Joints on a Primary Settlement Tank
Date Created: 9/18/2017
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

• Belzona 4111 (Magma-Quartz)

• Belzona 2211 (MP Hi-Build Elastomer)


Problem : Existing expansion joints had failed. The customer then tried to use a cementitious material to repair them but this also cracked and failed. 
Dewatering Centrifuge Scroll Rebuilding and Protection with Belzona
Date Created: 1/31/2019
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1812 (Ceramic Carbide)


Problem : The Dewatering Centrifuge Scroll was damaged and metal chunks were broken due to aggressive wear and abrasion of waste material. All this lead to the ...
CLARIFIER TROUGHS RESTORED WITH BELZONA
Date Created: 9/13/2013
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Concrete clarifier troughs had deteriorated to point of exposing the aggregate in the concrete.
COMPLETE ZONE SAFETY WITH BELZONA
Date Created: 9/23/2013
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5811 (Immersion Grade)  

Belzona® 4311 (Magma CR1)

Belzona® 2111 (D&A Hi Build Elastomer)

Belzona® 5231 (SG Laminate)


Problem : Both road areas needed a chemical lining that would be resistant to repeated splashes and spills. In addition, the areas had to have good traction for...
BELZONA SEALS REMOTE PUMP HOUSE FLOORS
Date Created: 5/24/2016
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 2121 (D & A Hi-Coat Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : The client had a series of remote pump houses with diesel storage tanks inside and these facilities were seldom visited. Should there be a leak of die...
BELZONA SECURES AERATION BASIN JOINTS
Date Created: 9/19/2014
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : The client was aware of Belzona's quality and sought use of appropriate Belzona materials to seal leaking expansion joints. Existing material was of ...
BELZONA PROTECTS CONTAINMENT AREA AT A TREATMENT PLANT
Date Created: 9/25/2014
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz) 

Belozna 5811 (Immersion grade)


Problem : Spalled floor areas needed repair and coating to prevent further damage and provide secure containment for potential spillage Treatment chemicals stor...
BELZONA REPAIRS PST AT WATER TREATMENT PLANT
Date Created: 9/19/2013
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Walls of the running track had become badly worn and damaged over time due to rotation of the distributor. Some areas had been unsuccessfully repaired...
BELZONA STOPS LEAK DRAIN PIPE AND HOT WELL PUMP
Date Created: 7/27/2010
Industry: Water / Wastewater (WATR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona 1291 (ES-Metal)

Belzona 9341 (Reinforcing Tape)


Problem : Leaking drain pipe and hot well pump at Water Treatment Plant
Belzona Coats Submersible Pump for Potable Water
Date Created: 8/23/2016
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5812DW Belzona 1111 (Super Metal),
Problem : After several years in use this pump needed to be repaired and protected due to erosion/corrosion. Being a filtration plant a product with NSF 61 appr...
BELZONA PROVIDES ABRASION RESISTANT PROTECTION FOR SCREW CONVEYOR
Date Created: 10/7/2016
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : As part of its operation in a treatment plant's slurry clarifier, the screw conveyor was transporting dehyrdated slurries. The hard particles in the s...
HOLED HYDRO TURBINE RUNNER REPAIRED WITH BELZONA
Date Created: 6/13/2007
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 1341 (Supermetalglide)


Problem : Entrained solids and cavitation caused severe damage to the edges of the runner. Holes and pitting are evident on the runner vanes.
Belzona Coats Aging Carbon Steel Pipeline
Date Created: 1/4/2024
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5821
Problem : The customer was looking for a coating system for lining carbon steel pipe work predominantly for the new construction of pipe bridges, pump stations,...
Belzona protects new seawater filters for desalination
Date Created: 4/13/2021
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5821


Problem : Due to the corrosive nature of seawater and erosion caused by suspended solids, a protective coating is necessary to mitigate potential damage to the ...
HIGH CHROME PUMP RESTORED WITH BELZONA
Date Created: 4/26/2019
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2111 (D&A High Build Elastomer)


Problem : Despite the high hardness of the pump casing material, the high volume of solids in the process fluid has caused entrainment erosion.
Wastewater repair and protection with Belzona
Date Created: 2/15/2021
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4111 (Magma-Quartz)

Belzona 5811 (Immersion Grade)


Problem : Internal corrosion of the pipelines has lead to severe degradation of the substrate including heavy pitting. In some areas, the loss of wall thickness...
BELZONA INCREASES THE SERVICE LIFE OF SLUDGE MIXERS FROM NEW
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2121 (D&A Hi-Coat Elastomer)


Problem : High level of erosion causes severe damage to the housing. The vessel manufacturer offered the customer an upgrade of the standard mixer which feature...
BELZONA PERFORMANCE IMPROVEMENT PROGRAM (PIP) CUTS RUNNING COSTS DRAMATICALLY
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)


Problem : Reduced flow and pressure coupled with motor overheating
BELZONA PUMP COATING LOOKS EXCELLENT AFTER 7-1/2 YEARS
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : The spool was leaking and had to be replaced. Upon inspection of the pump it was discovered that the previous Belzona® 1321 coating, done 7-1/2 year...
BELZONA PERFORMANCE IMPROVEMENT PROGRAM (PIP) BOOSTS OUTPUT
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 1341 (Supermetalglide)


Problem : Reduced output from booster pumps which required standby unit to operate continuously to provide adequate flow
BELZONA SEALANT FOR METHANE POWERED ENGINE PAD
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2221 (MP Fluid Elastomer)


Problem : Old cork expansion joint material hardened, allowing vibration to crack the floor outside of the joint area.
BELZONA FABRICATION OF ROTARY LOBES
Industry: Water / Wastewater (WATR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)

Belzona® 2911 (Q.D. Conditioner)

Belzona® 4411 (Granogrip)

Belzona® 9411 (Release agent)


Problem : Rotary pump lobes damaged by entrained solids.
BELZONA LEAK SEALING ON VALVES
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1311

Belzona® 1321 (Ceramic S-Metal)


Problem : Erosion-corrosion leading to water leakage.
BELZONA REPAIRS WASTEWATER PUMP
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Pumps were suffering from severe erosion around the volute. It was difficult to remove the unit for repair due to its size and location.
BELZONA PUMP DIFFUSER PROTECTED
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal) Belzona® 1321 (Ceramic S Metal)


Problem : Erosion/corrosion and cavitation
BELZONA DAM LOCK SEALED
Industry: Water / Wastewater (WATR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2911 (QD Conditioner)


Problem : Lower seal on locks were leaking due to irregular metal-on-metal seal caused by cavitation.
BELZONA RENOVATES DILAPIDATED WATER TOWER
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4141 (Magma-Build)


Problem : The concrete support structure and water tank was deteriorated. Pieces of concrete were falling off exposing passersby to injury.
BELZONA REPAIRS 30 YEAR OLD VALVES
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1341 (Supermetalglide)

Belzona® 5811 (Immersion Grade)


Problem : After 30 years of use, valves demonstrated severe damage from erosion-corrosion.
BELZONA STOPS METHANE LEAK
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 5811 (Immersion Grade)


Problem : The 30-year-old tank had cracks and pin holes allowing methane gas to escape.
BELZONA SPECIFIED FOR OEM EQUIPMENT AT WASTEWATER TREATMENT FACILITY
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Specified as protection against erosion-corrosion.
BELZONA SAVES SLUDGE PUMP
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Impeller was frozen by rust. It would not turn.
BELZONA REBUILDS SLUDGE PUMP COMPONENTS
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe erosion had caused unacceptable pump performance.
BELZONA BRIDGES THE GAP
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Having to connect new, industrial polypropylene pipe to the old iron pipe which is severely pitted, making it impossible to obtain a water tight seal ...
SMOOTH RUNNING WITH BELZONA
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 2131 (D&A Fluid Elastomer)


Problem : The running track was badly worn by constant abrasion from the distributor wheels.
BELZONA REPAIRS A CLASSIFIER AND SAVES THE CUSTOMER THOUSANDS IN REPLACEMENT COSTS
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 2111 (D&A Hi-Build Elastomer)


Problem : The rubber donut type ring was designed too small allowing the adjacent steel to wear through.
LIFT STATION WET WELL STAYS IN SERVICE WITH HELP FROM BELZONA
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 4911 (TX Conditioner)

Belzona® 5811 (Immersion Grade)


Problem : Hydrogen sulfide attack deteriorated the concrete in the wet well area of a lift station.
BELZONA RESTORES ARCHIMEDES SCREW
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Corrosion/erosion caused the screw blades to wear down. The diameter of the angle was reduced so much that it could not lift the water.
BELZONA REPAIRS DEWATERING CENTRIFUGE
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1811 (Ceramic Carbide)


Problem : Sludge constantly got behind wear tiles which caused corrosion as well as erosion of the flights. The unit became unbalanced and tiles frequently dela...
BELZONA KEEPS WATER SAFE TO DRINK
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 3121 (MR7)

Belzona® 4151 (Magma Quartz Resins)


Problem : Cracks in the roof of the storage tank were allowing the ingress of surface water and contaminating the potable water contained in the reservoir. This...
BELZONA PROVIDES LONG TERM PROTECTION FOR THIS TROUGH
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5811 (Immersion Grade)


Problem : Previous elastomeric coating started to fail and algae built up and made it very difficult to clean. In addition, the concrete behind the lining began...
BELZONA REPAIRS AND ENHANCES CONCRETE CLARIFIER TROUGHS
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)


Problem : An old coal tar epoxy system had failed and resulted in damage to the underlying concrete. It also made it very difficult to keep the trough clean and...
BELZONA FOR EMERGENCY LEAK SEALING
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4211 (Magma Stop)

Belzona® 4221 (Magma Seal)


Problem : Leaking in the joint between a new, and existing tank. Loss of water estimated at one million gallons per month.
BELZONA STOPS LEAKING IN CONCRETE JOINTS
Industry: Water / Wastewater (WATR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4211 (Magma Stop)

Belzona® 4221 (Magma Seal)


Problem : Water seepage was occuring at many of the joints in the cast concrete structure.
BELZONA RESTORES POTABLE WATER SUPPLY TO CHINESE CITY
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4211 (Magma Stop)

Belzona® 4111 (Magma Quartz)


Problem : Routine construction above caused physical damage to this 1.2 meter diameter concrete pipeline carrying potable water to Guang Dong Province.
BELZONA PERMANENTLY SECURES HANDRAIL POSTS
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4151 (Magma Quartz Resins)


Problem : Liquid was pooling around these handrails, spalling the concrete and loosening the rails at this municipal sewage plant to such an extent that worker ...
BELZONA REPAIRS SPALLED CONCRETE ON THIS AERATION TANK
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : Deteriorated concrete around the base of the handrail posts raised safety concerns.
BELZONA ELIMINATES POTENTIAL SAFETY HAZARD
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)


Problem : The damaged concrete at a handrail post was creating a potential safety hazard.
BELZONA STOPS ACTIVE JET FUEL LEAK
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1211 (E-Metal)

Belzona® 1111 (Super Metal)


Problem : The wastewater treatment facility utilizes jet engines for standby power generation. Jet fuel is stored on the premises. Distribution system for JP4 j...
PIPING DISTRIBUTION HEADER REPAIRED WITH BELZONA
Industry: Water / Wastewater (WATR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona ® 1111 (Super Metal)

Belzona ® 5811 (Immersion Grade)


Problem : Corrosion as well as erosion deteriorated the entire internal surface of this sludge water piping structure. This pipework transports sludge water fro...
BELZONA SEALS CARBON STEEL DIGESTER DOME
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona ® 2221 (MP fluid Elastomer)

Belzona ® 2911 (QD Conditioner)


Problem : This 80 foot diameter carbon steel digester dome was originally sealed with a tar pitch.The seal had broken down over the years and was leaking at sev...
BELZONA SEALS CRACKS IN UNDERWATER CONCRETE TANK
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona ® 4111 (Magma Quartz)


Problem : Various concrete cracks in the base of this aquaduct leaked copious amounts of water.
BELZONA STOPS CORROSION ON THIS 5,000,000 GALLON TANK
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona ® 3111 (Flexible Membrane)

Belzona ® 3921 (GSC Conditioner)


Problem : Concrete holding pad settles. Rain water penetrates space between metal tank and concrete pad. Stagnant water causes corrosion.
BELZONA CREATES RUBBER LOBES ON THIS ROTARY PUMP
Industry: Water / Wastewater (WATR)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona ® 2131 (D&A Fluid Elastomer)

Belzona ® 2911 (QD Conditioner)


Problem : The two intermeshing rubber lobes in the pump rapidly wear and the clearances increase reducing the pumps efficiency. Replacement of the lobes is nece...
CLASSIC BELZONA PUMP REFURBISHMENT-OUTPUT INCREASES 9.5% AFTER 3½ YEARS
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 1341 (Supermetalglide)


Problem : Output from the pumps was drastically reduced from the new condition due to corrosion and cavitation damage.
BELZONA LINING FOR ACID CONTAINMENT AREAS
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)


Problem : Lining required in bunds to resist acid spills and comply with construction regulations.
BELZONA IN WATERWORKS’ PUMP SAVES OVER $7,200 ANNUALLY
Date Created: 2/8/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1221 (Super E-Metal)

Belzona® 1341 (Supermetalglide)


Problem : Erosion and bearing problems.
BELZONA REFURBISHES SETTLEMENT TANK AT WATER TREATMENT PLANT
Date Created: 6/6/2012
Industry: Water / Wastewater (WATR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed) 

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Due to freeze thaw damage and the constant weight of the separator arm, many areas of the running track had become damaged.
BUTTERFLY VALVE REFURBISHED WITH BELZONA
Date Created: 12/10/2006
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic – S Metal )

Belzona® 2221 (MP-Fluid Elastomer)


Problem : Body badly corroded sand holed in places. In addition rubber seal on valve disc completely deteriorated.
MEDIA FILTERS PROTECTED WITH BELZONA
Date Created: 12/10/2006
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811 (Immersion Grade )
Problem : Filters were suffering internal corrosion and required protection to prevent further loss of wall thickness.
Belzona Pump Repair - From A to Z
Date Created: 6/7/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The pump casing, cut water, straighteners, wear ring and gland housing were all suffering from erosion-corrosion. Also, there was a long crack on the...
DEIONIZER COATED WITH BELZONA
Date Created: 8/29/2005
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Failure of rubber lining due to aging and chemical attack.
DAMAGED RUBBER LINING RESTORED
Date Created: 8/29/2005
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2221 (MP-Fluid Elastomer)


Problem : Peeled-off lining at welding edges causing under lining corrosion due to sea water penetration between the rubber sheets.
INDUSTRIAL WASTEWATER IMPELLERS REPAIR
Date Created: 8/18/2005
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)

Belzona® 2121 (D&A Hi-Coat Elastomer)


Problem : The edges of impellers were broken due to impact, abrasion and corrosion.
Protection of New Vertical Pump for Potable Water Service
Date Created: 7/2/2018
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 1341 (Supermetalglide)


Problem : Long-lasting NSF approved system was required to protect the potable water pump from erosion-corrosion issue.
Belzona Protects Sewage Separator of A New Project
Date Created: 4/22/2020
Industry: Water / Wastewater (WATR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892

Belzona 1511 (Super HT Metal)


Problem : The client chose to use Belzona coating system to replace composite panels.
BELZONA RETURNS PIPELINE PIG BACK TO SERVICE
Date Created: 7/19/2009
Industry: Water / Wastewater (WATR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2111 (D&A Hi Build Elastomer)


Problem : Wear on the rubber tail causes imbalance in the pig.
FLOW CONTROL VALVE REFURBISHED WITH BELZONA
Date Created: 7/2/2009
Industry: Water / Wastewater (WATR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:
Belzona® 1111 (Super Metal)
Belzona® 1311 (Ceramic R-Metal)
Belzona® 1321 (Ceramic S-Metal)
Belzona® 5811 (Immersion Grade)

Problem : Corrosion and erosion on internal surfaces caused by sewage water.

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