Search Our Know-How in Action Case Studies

Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1311 (Ceramic R-Metal), Belzona® 1321 (Ceramic S-Metal),
Problem : Severe erosion of the pump casing and back plates

Date Created: 10/17/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

1. Belzona 4154 (Bulkfill Resin) 

2. Belzona 4141 (Magma-Build)

3. Belzona 4131 (Magma-Screed) 

4. Belzona 5811 (Immersion Grade)

Problem : Repeated contact with caustic and hydrochloric acid over a period of years had caused serious damage to the concrete floor, tank and pump support base...

Date Created: 9/8/2017
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1593

Problem : Request for internal protective coating, resistant to high temperature chemical attack.

Date Created: 3/29/2023
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Designated walkway was heavily damaged over the years. Previous repairs had failed and the client was faced with safety violations. Traditional con...

Date Created: 12/7/2023
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Damaged concrete at the edge of a floor drain trough.

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Upgrading cell phone antennas to accommodate a network upgrade. Water district would not allow any heat producing methods due to a tank liner. If the ...

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : A series of steel plates with expensive cell phone antennas mounted to them on this water tower were found to be failing. The previous product had dis...

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Water towers cannot be welded or through-bolted. Whatever is used to bond the plates must be able to withstand high winds and extreme temperature from...

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Local water authority required a cold cure mounting system to bond the plates to the top of the water tower.

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)

Problem : The City Water Department required an attachment method that did not damage the rubber lining of the water tank, so the usual methods of welding, stud...

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 9411 (Release Agent)

Problem : This plywood mill had a problem with a damaged keyway on the shaft that runs the log entry system to the plant. They had already been forced to replac...

Date Created: 12/30/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)

Problem : Chemical attach onto the metal was taking a toll. The area was hard to shut down due to the need for this product during production.

Date Created: 12/31/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892

Problem : The existing coating in the tanks was having some problems with delamination. The owner wanted them to be coated with Belzona. These tanks held wate...

Date Created: 9/25/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Worn threads on drilling machine would not allow the drill to seal properly, allowing water to leak and lose water pressure.

Date Created: 5/29/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1251 (HA-metal)

Belzona 9341 Reinforcement Tape

Problem : The original wall thickness was 9.56(mm) The current thickness is around 3mm in different spots and unable to UT the weld before the neck. This is on ...

Date Created: 4/5/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Problem : Damage to the existing rubber lining had resulted in corrosion damage to the exposed steel substrate.

Date Created: 11/1/2019
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2911 (QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 3921 (GSC Conditioner)

Belzona 3931 (WG Conditioner)

Belzona 3131 (WG Membrane) 

Problem : The problem was leakage of product under the base plate in trickles suggesting there is a pinhole in the steel annular plate. It was nearly impossible...

Date Created: 4/19/2024
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1212, Belzona 1812 (Ceramic Carbide FP)
Problem : The chute which carries powder lime had a hole in it they needed to repair in place while adding abrasion protection with Belzona 1812

Date Created: 9/3/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 3121 (MR7), Belzona 5231 (SG Laminate)
Problem : The containment area was very old and was suffering issues with cracking. The containment area was not in use but looked really bad for the inspectors...

Date Created: 5/19/2015
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : Damaged ram was allowing hydraulic fluid to leak.

Date Created: 12/30/2016
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812

Problem : Customer uses pneumatic conveying system to move sand throughout their large facility, this blast pot was being repaired constantly as pressurized air...

Date Created: 9/28/2015
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Sheet)

Belzona 9411 (Release Agent)

Problem : The engine block could not be welded on and the customer was looking for an alternative to replacing the cast block.

Date Created: 10/2/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Problem : A large crack approximately 10 inches long and up to 2 inches deep had developed. There was no spare tire and removing it for vulcanization would lea...

Date Created: 10/3/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)

Belzona Roughing Brush

Problem : Several small holes in a thin (1/8') conveyor belt made of PVC were allowing debris to fall onto the conveyor belt bed and causing the belt to track i...

Date Created: 12/28/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade) Belzona 9211 (Supergrip Aggregate)

Problem : Steel steps used around manufacturing equipment in an oily environment were slippery and hazardous to workers safety. Previous applications of non-sl...

Date Created: 10/3/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Problem : The customer uses a cyclone and piping to move cement from barges to silos. Eroded areas at the edge of the valve flappers were allowing small amount...

Date Created: 12/30/2016
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Problem : A bearing had overheated and seized resulting in a worn area on the shaft.

Date Created: 9/27/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Conditioner) 

Problem : Conveyor belt had a 2" x 2" piece of rubber missing.

Date Created: 9/27/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : Due to high sand content in the water being pumped, impeller had holes and other areas of metal loss.

Date Created: 3/16/2016
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1331 

Problem : Badly damaged pump casing internals with pitting could not be removed and replaced or put back in service.

Date Created: 12/18/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 5111 (Ceramic Cladding)

Problem : Fork trucks were slipping causing accidents on this slippery loading ramp. Old coatings had failed to improve traction.

Date Created: 9/23/2014
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Tape)

Problem : Customer could not pull the pump for the repair off the cracked flange and needed an in-place repair.

Date Created: 7/15/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : After years of running 24 hours a day, 7 days a week the sump had erosion and corrosion from chemical attack at the water level.

Date Created: 12/18/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : Carbon Steel was lasting less than 1 year and down time was a continuous problem in the plant. A lining which would take the wear from corn and soyabe...

Date Created: 12/30/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Belzona® 1221 (Super E-Metal)

Problem : Ceramic tiles had fallen out of the vacuum system exposing the Stainless steel substrate. The corn being pulled through system quickly wore a hole thr...

Date Created: 7/15/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : 16" hose reduces to 14" pipe and at this point there is severe wear limiting life to 6 weeks.

Date Created: 11/2/2018
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4151 (Magma-Quartz Resin)

Belzona 4311 (Magma CR1)

Problem : The concrete floor of this battery treatment plant was badly damaged by the acid from the batteries. Around 400 tonnes of batteries are treated each d...

Date Created: 11/6/2018
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1161 (Super UW-Metal)

Belzona 1212

Belzona 3121 (MR7)

Problem : The roof of a process tower in this fertiliser plant was leaking due to the chemicals that were attacking the welds. Infiltration of water was becomin...

Date Created: 4/11/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 2121 (D&A Hi-Coat Elastomer)

Problem : The expansion joints were badly damaged by the rubber rings used on the slide. This was causing water infiltration in the little tunnel underneath the...

Date Created: 2/21/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4311 (Magma CR1)

Problem : Due to the high concentration of sulphuric acid contained in this storage tank (98%), the walls were severely corroded, causing an unn loss of thickne...

Date Created: 11/30/2018
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : The internal surface of this splitting-case pump was badly damaged by corrosion and needed to be rebuilt and protected.

Date Created: 1/16/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)

Problem : From time to time the conveyor belt will get damaged from the papers or magazines getting jammed up between the side walls and the rollers.

Date Created: 9/9/2011
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)

Problem : Pumps and various assembly parts were suffering from erosion and corrosion.

Date Created: 5/26/2021
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : The conveyor chain had worn the channel that guides it by 6-8mm over a period of 10 years.

Date Created: 7/26/2021
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9341

Problem : Leaks were found at the butting of joints. The old joints had been mated and sealed using glue and glass fiber mats to prevent leaks which later faile...

Date Created: 7/26/2021
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 1111 (Super Metal), Belzona 1212, Belzona 4521 (Magma-Flex Fluid), Belzona 5231 (SG Laminate)
Problem : The concrete (70m²) was softened and damaged due various oils being spilled over the area.

Date Created: 2/24/2023
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2921 (Elastomer GP Conditioner), Accessories
Problem : The conveyor belt had ripped at the centre all along the belt (37m) except for 4m.

Date Created: 8/25/2010
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 5891 (HT Immersion Grade)

Problem : These units required corrosion protection. They were designed to operate with sea water at 70°C.  

Date Created: 10/26/2010
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR1 Hi Build)

Belzona® 4311 (Magma CR1)

Problem : The Ebonite coating in a tank containing 26%Hydrochloric acid had localised damage (cracks, grooves, seam failures, adhesion problems) due to the acid...

Date Created: 10/28/2021
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 4311 (Magma CR1)

Problem : The metal on the front of the loader was being subjected to chemical attack due to the battery acid. A coating was required which would be able to pro...

Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 5892

Problem : The coating was required to offer protection against attack from aqueous solutions at elevated temperature.

Date Created: 6/19/2018
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:
Problem : A roller in the production process had become damaged due to the failure of a bearing. 

Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:
Problem : Old coating needed removing and the floor recoating. The floor had to be level for the air pallet jack to work properly.

Date Created: 3/3/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)

Problem : Standard Epoxy paints were peeling off within 6-8 months and outside of storage tanks get heavely corroded , mainly on the bottom portion at a height ...

Date Created: 10/2/2009
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1391 (Ceramic HT)

Problem : Bearing fit deteriorated due to chemical attack and abrasion. Customer needed clarifer back in service as quickly as possible.

Date Created: 9/14/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Problem : Blown wood particles create loss of wall thickness due to abrasion, eventually leading to blow-outs and loss of production.

Date Created: 8/10/2010
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Problem : Bearing housing had allowed particulates to pass into housing and caused significant wear. Rod Mill downtime costs 20k per hour.

Date Created: 3/4/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade)
Problem : Customer had tried a previous coating which has failed which prompted customer to look for an alternative.

Date Created: 12/13/2012
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Belzona 5811 (Immersion Grade)

Problem : The filter pots had corroded through in various places. Due to the age of the unit direct replacement not available so replacement of the filter with ...

Date Created: 4/30/2012
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 1111 (Super Metal)

Problem : Corrosive fumes had caused severe corrosion on all parts of this vacuum pump.

Date Created: 8/18/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : The floor needed to be sealed and protected against fluid spills

Date Created: 4/27/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal)

Problem : The environment contains up to 2,6 mg/Nm3 phosphoric acid which leads to severe corrosion problems.

Date Created: 8/4/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)

Problem : Deterioration of expansion joints were a constant problem. This facility would budget annually for the replacement of expansion joint material. This r...

Date Created: 10/19/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4411 (Granogrip)

Problem : The steps were damaged through impact and were extremely slippery when wet.

Date Created: 12/1/2008
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Water was penetrating into the expansion joints and cracks, reacting with old fertilizer which could cause further concrete failure and chemical relea...

Date Created: 10/30/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : Abrasion inside the cyclone and through-wall damages caused by corncobs.

Date Created: 7/1/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1511 (Super HT-Metal) 

Belzona 1391 (Ceramic HT) 

Belzona 4181 (AHR Magma-Quartz) 

Problem : The steam chest (part of the main cylinder block on the train engine) had corroded and had several holes due to steam pressure and the corrosive chemi...

Date Created: 6/24/2014
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)

Problem : The pipe had corroded and cracked, leaking 10% Sodium Hydroxide.

Date Created: 7/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : Highly abrasive waste material was rapidly eroding the flume, carving out a larger cross-sectional area than original designed. Flow velocity dropped...

Date Created: 8/11/2009
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Hydraulic pipe had started to leak causing the fluid to drip onto the electrical circuit panel, causing a shutdown.

Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1111 (Super Metal)

Problem : The hull was leaking in several areas of this sand dredge. If the electricity failed when the plant was unattended the vessel could sink into 30 feet ...

Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 2121 (D&A Hi-Coat Elastomer)

Problem : The original rubber coating failed. The leading edge of the steel wore away and large chunks of steel were missing. This decreased the efficiency of ...

Date Created: 7/31/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona® 1311 (Ceramic R-Metal)
Belzona® 1321 (Ceramic S-Metal)
Problem : Bi-metallic corrosion was deteriorating the tube sheet surfaces. If the problem was left unresolved, the chiller would eventually suffer servere damag...

Date Created: 7/31/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5811 (Immersion Grade)

Problem : The cutting fluid is water based. The tanks rust because the cutting fluid and the cuttings sit on the bottom of the tank. The tanks leak and cause a ...

Date Created: 8/1/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4301 (Magma CR1 Hi-Build)
Problem : Porous welds in stainless steel tank. Herbicide is expensive and very slippery. Not only was leaking tank an environmental hazard but a general safet...

Date Created: 8/1/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)

Problem : When the transport unloaded this brand new loader, the tire was damaged.

Date Created: 7/16/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Problem : Tire was damaged but cords still in good condition. No replacement available.

Date Created: 5/18/2011
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)

Problem : The roof was leaking at the joints, seams and gutters.

Date Created: 12/19/2010
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5811 (Immersion Grade)

Problem : Interior bottom cone of tank was leaking resulting in safety issues. severe corrosion pitting present particularly at the welded seams.

Date Created: 3/12/2021
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 9411 Release Agent

Problem : The bush housings, where the boom attaches to the machine, were worn till they were o oversized that it was difficult to properly control the boom whe...

Date Created: 12/22/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 ( Ceramic Carbide FP)

Belzona® 2111 (D&A Hi Build Elastomer)

Problem : The valves suffered damage on the back of the valve plate due to impact with the valve "stop". This impact would cause breakage/failure of ceramic ti...

Date Created: 12/22/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Wear in the pin bush housings. Conventional welding required the loader to be out of service too long.

Date Created: 4/1/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4151 (Magma Resins)
Problem : Previous applications of non-slip surfacing had peeled so necessitating a more permanent solution.

Date Created: 3/17/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4911 (TX Conditioner)
Problem : Hole in floor creating problem for fork lift drivers loading and unloading cardboard for box manufacture.

Date Created: 12/17/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2221 (MP-Fluid Elastomer)

Problem : Electrical shorts in the coil wrapped around the cylinder caused a loss of current responsible for producing the magnetic field used to stir the molte...

Date Created: 11/5/2012
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1341 (Supermetalglide)

Problem : The tube sheet was badly corroded. Particularly deep erosion on tube sheet around the tubes.

Date Created: 10/29/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892

Problem : Severe pitting corrosion to the stainless steel unit caused by Ferric Chloride.

Date Created: 8/22/2012
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super metal)

Problem : The shaft was worn out under the bearing.

Date Created: 9/22/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Problem : The concrete surface of the scale suffered severe damage due to the heavy traffic, weather conditions and leaking of fuel, oil etc. Customer needed to...

Date Created: 7/18/2016
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Problem : The bottom of the vibratory screen suffered damage from abrasion. Customer needed a fast repair in order to keep downtime to a minimum.

Date Created: 9/13/2013
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Problem : Several damaged areas on its rubberized tracks required quick repair to prevent tracvk failure. 

Date Created: 10/14/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : New quarry tiled floor at the entrance to the factory reception was extremely slippery when wet. This identified slip hazard had to be made good by th...

Date Created: 4/9/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2111 (D&A Hi-Build Elastomer)
Problem : Abrasion of rubber on inside surface of tracks

Date Created: 7/15/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : The tank is to contain Propylene Glycol so it was expected that in service corrosion would be experienced. A short turn around time was required for t...

Date Created: 9/10/2015
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3131 (WG Membrane)

Problem : Full replacements of the gutter would have caused excessive disruption to the working areas below.

Date Created: 11/17/2021
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1981 (SuperWrap II)

Belzona 9381

Problem : Welding was undesirable due to the potential for further cracking in the welds. This could potentially cause even more leaks.

Date Created: 12/19/2023
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : An axial flow pump had become damaged by erosion & corrosion in service leading to a loss in efficiency

Date Created: 8/5/2022
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1983, Belzona 9381,
Problem : Welding had been attempted but had failed, leaks reappeared around the welded seams of the doubler plates that had been installed.

Date Created: 1/3/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner)
Problem : Acids were leaking into the bund at several entry points. These were breaking down the existing coating & leading to damage in the concrete substrate.

Date Created: 4/6/2023
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner)
Problem : Several concrete bunds had been corroded by the aggressive chemicals used in the production process. A chemical resistant system was required to provi...

Date Created: 3/27/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 5231 (SG Laminate)
Problem : This high traffic area in this lube oil facility was in need of a nonskid safety grip system due to the potential slip and fall hazard the area presen...

Date Created: 8/12/2015
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5891 (HT Immersion Grade)

Problem : The hot water tank had been built into the mechanical room in a way that it was impossible to remove and replace it without resituating the whole set ...

Date Created: 2/15/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 4151 (Magma-Quartz Resin)

Belzona 4111 (Magma-Quartz)

Problem : The site had not allowed time for concrete repair on the plinths where the new machine was to be installed. The customer needed a quick solution that...

Date Created: 1/5/2017
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill)

Belzona 4111 (Magma Quartz)

Belzona 4411 (Granogrip)

Problem : Regular loading and unloading caused severe wear to the surface of the loading bay. A cost effective solution to this ongoing problem was required.

Date Created: 6/28/2011
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)

Problem : The valves required a small, custom seal to prevent water re-entering the pump. These seals were not available to purchase due to the design.

Date Created: 10/4/2005
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1341 (Supermetalglide)

Belzona® 9411 (Release Agent)

Problem : Galvanic and crevice corrosion to the end covers of the heat exchangers was resulting in leaking around the titanium plates and loss of efficiency.

Date Created: 7/4/2005
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1391 (Ceramic HT)

Problem : The steam jet ejector was fragmented into many parts and a replacement was not immediately available.

Date Created: 10/2/2006
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane) fully reinforced system

Problem : The copper gutters had to be maintained watertight without replacement.

Date Created: 2/12/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1121 (Super XL Metal)

Belzona® 5851 (HA-Barrier)

Problem : Air intrusion into ductwork seriously affected plant efficiency

Date Created: 7/26/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)

Problem : Worn shaft caused air handler to not operate effectively.

Date Created: 10/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Belzona 1321 (Ceramic S-Metal)

Problem : The elbow wears where at one point it was criss-crossed with an AR weld. Unfortunately, the fuel feed would hang up on the AR weld pattern, causing t...

Date Created: 9/22/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)

Problem : The fasteners on the conveyor belt were wearing and the product was falling in between the clipper joints.

Date Created: 9/7/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Sheet)

 

Problem : Freezing water damaged WWII compressor jugs. No replacement available.

Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2221 (MP Fluid Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Sheet)

Problem : Scrapes on the outer rubber layer of the large towable fuel bladders would allow water to wick into the fabric, weakening the fuel bladder.

Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : The engine block had a large piece of the casing broken off.      

Date Created: 1/9/2018
Industry: General Industry (GIND)  |  Products:

Belzona 1212

Problem : Forklift hit the cooling fins on an electrical transformer causing a serious oil leak.

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

Belzona 3911 (PSC Surface Conditioner)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9311 (Reinforcing Sheet)

Problem : This roof had leaked for as long as they could remember. One person speculated that it had probably leaked since it had been built, which was 1906. Yo...

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : The keyway on this large punch press had been pounded oversize front, with a back and forth action ending in a hard stop each way.

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : A seized bearing damaged the shaft.

Date Created: 9/13/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)

Problem : The exposed fabric will wick in water and rot, causing the track to weaken and require replacement.

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 8111 (Mouldable Wood)

Problem : The casters would break out the wood on the bottom of the chair leg.

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : The shafts in this coke shaker really take a beating. It was believed that the keyway was machined oversize by mistake. The sheave was also loose on t...

Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Sheet)

 

Problem : One of the joining clips came apart, hooked on the structure and tore away a piece of the belt. If it was left alone, it was likely to continue tearin...

Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : A hole in the engine block allowed the oil to leak out.

Date Created: 9/13/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Problem : The loader arm bush housing was worn oversize. Welding and boring would require removing the arm.

Date Created: 9/23/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Engine block cracked by freezing water.

Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : Grout had to achieve high compressive strength in short outage time

Date Created: 1/20/2010
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Failure of bearing caused it to spin on the shaft causing it to wear undersize.

Date Created: 2/22/2010
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1821 (Fluid Metal)

Belzona® 9211 (Supergrip Aggregate)

Problem : Worn original anti-slip coating on the brake rollers.

Date Created: 7/19/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)

Problem : A potential slip hazard was identified on the metal stairs.

Date Created: 10/24/2009
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)

Problem : There were several holes on body and bladessurfaces after 4 months working due to bad casting

Date Created: 1/24/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal) Belzona 1392 (Ceramic HT2)

Problem : The engine block had a hairline crack and was badly pitted around the cylinder liners. Due to the location of the crack, it was difficult to reach to ...

Date Created: 3/31/2010
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)

Belzona® 5811 (Immersion Grade)

Problem : Erosion on leading edges, cracks and flaking on trailing edges of cooling tower fan blades caused by UV degradation, erosion and impingement. This red...

Date Created: 12/30/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1391 (Ceramic HT)
Problem : The typical life span of PTFE sleeves in certain situations in the paper industry was only 10 to 12 weeks. All other alternative abrasion resistant ma...

Date Created: 8/25/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Irregularities in underlying steel base gave requirement for an irregular shim of between 2 & 10mm for new steel support rail for the press. 

Date Created: 7/6/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1392 (Ceramic HT2)

Problem : Erosion/corrosion causes pitting damage on screw conveyor surface accentuated by the high working temperatures (more than 60°C), high pressure injecti...

Date Created: 7/29/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)

Problem : Pieces of rubber cladding were frequently torn away due to build up. In addition severe wear from excessive moisture, chemical attack and abrasive med...

Date Created: 1/24/2017
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Problem : Set of cracks on one side of the newly cast impeller. The end-user had refused to accept the impeller without elimination of the cracked area. After m...

Date Created: 9/2/2016
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 7111

Problem : On going construction on and around these equipment could not be stopped. Application had to be performed diligently and in harmony with other constru...

Date Created: 11/10/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2221 (MP Fluid Elastomer)

Belzona® 5811 (Immersion Grade)

Problem : USDA inspectors made it clear that the leaks needed to be stopped. Floor needed to be repaired, coated and expansion joints sealed.

Date Created: 6/20/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 5111 (Ceramic Cladding)
Belzona® 9221 (Surefoot Aggregate White)
Problem : Painted floors in bathrooms and outside surfaces were wearing out on a yearly basis and the city was looking for a long term solution.

Date Created: 2/27/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1221 (Super E Metal)

Problem : A screw fell into the printing machine causing damage to the roller.

Date Created: 7/18/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4151 (Magma Quartz Resin)

Belzona 5811 (Immersion Grade)

Problem : Corrosion of concrete and surface due to the scraper moving the granules around the area.

Date Created: 7/9/2020
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 was selected due to the large floor area and allowing this product to be spray applied whilst also offering chemical resistance, incorporating a broadcast of aggregate for a slip resistant finish. Belzona 4521 was used as an Elastomeric sealing system for the expansion joints.

Problem : The large floor area had cracked as the concrete did not allow for any expansion joints. When the concrete expanded the concrete had cracked in multip...

Date Created: 4/1/2020
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1311 (Ceramic R-Metal)

Belzona 1212

Belzona 9341 ( Reinforcement Sheet)

Problem : In the lower third, in which the belt slides on the steel tube, the two tubes of the tubular conveyor were partially so worn that large holes were cre...

Date Created: 7/18/2019
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 7111

Problem : Gear mounting not working at full efficiency due to misalignment. Repair work need to concrete area prior to chocking.

Date Created: 9/16/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S- Metal)

Belzona 9211 (Supergrip Aggregate)

Problem : Worn lumber transfer rollers lack the required grip to transfer lumber quickly and efficiently. This inefficiency affected the ability of transferrin...

Date Created: 9/16/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812

Problem : It is very time consuming and costly for the client. Welding would make the pipe fragile and very difficult to use post-process.

Date Created: 10/13/2009
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 6111 (Liquid Anode)

Belzona® 3921 (GSC)

Belzona® 3111 (Flexible Membrane)

Problem : Water ingress between tank and concrete tank base. For several years tar was applied but continually failed.

Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Problem : The blades on the fan are submitted to severe abrasion caused by solid particles entering the street sweeper.

Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Problem : Wear on the blades of the fan. Customer wanted to avoid replacing the part.

Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Belzona® 2111 (D&A Hi-Build Elastomer)

Problem : Abrasion on the nozzle and on the duct. Customer wanted to prevent the abrasion and impact damage.

Date Created: 12/2/2008
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:
Problem : The carbon steel barrel began to leak due to erosion corrosion.

Date Created: 1/17/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Problem : Strong corrosion of the steel structure of the installation and the sulphuric acid storage vessel required restoration.

Date Created: 2/1/2019
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Problem : Deeply worn out due to abrasion in Fan shaft due to abrasion and bearing seizure.

Date Created: 2/1/2019
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Gear box bearing housing became damaged in-service. Worn-out bearing housing meant that the bearing would no longer sit correctly inside the gear box.

Date Created: 2/5/2019
Industry: General Industry (GIND)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Problem : Deeply worn out due to abrasion in Fan shaft due to abrasion and bearing seizure which prevented the equipment form operating efficiently.

Date Created: 1/16/2019
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611

Belzona 1111 (Super Metal)

Problem : Natural gas active leak developed and their safety department was about to shut down the plant to repair this dangerous leakage. This gas leak was als...

Date Created: 10/17/2005
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : The pump had extensive corrosion.

Date Created: 2/22/2006
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Erosion/corrosion from constant water flow within the pump caused erosion in critical parts of the housing.

Date Created: 12/5/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1221 (Super E Metal)

Problem : Many years in service had caused large vertical gouges to be worn into the ram

Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)

Problem : Poor sealing between the steel gate and the valve housing meant that there was a 2-3 mm gap all around the seal area.

Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : Poor adhesion of old non-Belzona coating.

Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)

Problem : Severe wear due to dusty working environment.

Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Holes and cracks had appeared on the end covers due to freezing water.

Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : Micro-biological fouling occurring in trough due to temperature and pitting of substrate caused by chemicals used. This was causing health and safety ...

Date Created: 3/27/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)

Problem : After the rental was returned they saw the damage and needed a repair right away, knowing the unit was booked to go right back out.

Date Created: 9/26/2014
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : Pump casing was showing signs of degradation. This was from possible contamination during casting process.

Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : Original bearing had badly worn the main pivot shaft of this excavating crane.

Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Problem : Cable stayed belt would develop cracks over a period of time.

Date Created: 8/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Problem : Clip joint had started to separate and tear.

Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : The splitter of this cast iron Worthington split case sludge pump had broken away. The mine engineers had originally discarded the “Belzona fix” and i...

Date Created: 8/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)

Problem : The original rubber lagging was no longer effective and customer opted for Belzona because it could be done in the maintenance shop over the weekend.

Date Created: 8/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Problem : A hole had worn into the rubber lining in a number of areas from the coal slurry and had started to erode the metal casing.

Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : Replacement part not readily available and purchasing the entire assembly would have been very costly.

Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Problem : Hot, moist air (110˚C) carrying entrained dust was swirling behind and destroying the backs of the fan blades, eating away both the parent metal and t...

Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Problem : A large hole had formed in this conveyor belt, causing an interruption in production.

Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9411 (Release Agent)

Problem : This 8” diameter shaft carries the head pulley of a large conveyor belt. The bearing seat on the drive end was heavily scored worn more than ¼” unders...

Date Created: 2/17/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1821 (Fluid Metal)

Problem : The chequer plate had become polished over time by regular foot traffic by the pupils and staff and was posing a significant slip risk to all who used...

Date Created: 2/17/2012
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)

Belzona® 4141 (Magma Build)

Problem : The balcony floor which also acted as a roof area for the walkway below had become porous and had been allowing water to penetrate to the ceiling and ...

Date Created: 6/18/2012
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1391 (Ceramic HT)

Problem : Corrosion and cavitation damage in cooling water area as well as leaking O-ring sealing surfaces.

Date Created: 10/25/2013
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4141 (Magma-Build)

Problem : The lintels of the main door and windows had suffered severe deterioration. Carbonation of the concrete had allowed rebar corrosion leading to spallin...

Date Created: 4/2/2013
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 5811 (Immersion Grade) 

Belzona 4151 (Magma-Quartz Resin)

Belzona 9211 (Supergrip Aggregate)

Problem : The client reqiured that the rollers gave a consistant level of grip and which would also offer longevity.

Date Created: 12/14/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 5851 (HA-Barrier)
Problem : External corrosion protection requiired but stack could not be taken out of service.

Date Created: 5/29/2012
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 5151 (Hi-Build Cladding)

Problem : Concrete Panels on the lower section of the building had chipped, spalled and aesthetically degraded over time due to dirt and environmental contamina...

Date Created: 4/26/2012
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Heavy wear on the drive locations led to excessive downtime for the customer

Date Created: 5/22/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)

Problem : Heat exchanger was suffering bimetallic corrosion (copper tubes, steel tube sheet and cast iron covers), causing leakage on the tube sheet.

Date Created: 2/8/2019
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1212

Problem : Several mounting bracket sets were cracked and broken. The customer wanted to achieve a perfect finish for both strength and aesthetic point of view. ...

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4911 (Magma TX Conditioner)

Belzona 4141 (Magma-Build)

Belzona 4131 (Magma-Screed)

Belzona 5811 (Immersion Grade)

Belzona 4311 (Magma CR1)

Problem : Existing rubber liner had torn, allowing the water, caustic and acid to attack the concrete substrate.

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Problem : Shaft was worn and damaged.

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2221 (MP Fluid Elastomer)

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Problem : The rubber sock was worn.

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Problem : Impact and abrasion caused by flowing concrete.

Date Created: 9/10/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1291 (ES-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 9341 (Reinforcing Tape)

Problem : Water was flowing in through the seams inside the sump.

Date Created: 9/11/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9111 (Cleaner Degreaser)

Problem : The conveyor belt had torn and was taken offline until it was repaired.

Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Problem : The edges of the floor drain were breaking due to a combination of chemical attack and physical damage.

Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)

Problem : Original equipment manufacturer of a sawmill and lumber handling equipment require a positive grip to move timber on its machinery.

Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9411 (Release Agent)

Problem : Bearing failure caused severe scoring to shaft.

Date Created: 3/12/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1821 (Fluid Metal)

Belzona 9211 (Supergrip Aggregate)

Problem : Existing steel lagging to create traction failed. This creates exposed edges which could possibly tear the belt.

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)

Problem : The acid had damaged the teflon coating.

Date Created: 8/18/2015
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1212

Belzona 9411 (Release Agent)

Problem : Poor lubrication and wear to the bearing caused it to gouge out material from the pulley shaft.

Date Created: 8/18/2015
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5111 (Ceramic Cladding)

Belzona 6111 (Liquid Anode)

Problem : The sweeper box was suffering from corrosion from the inside, thus shortening the life of the unit.

Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892

Problem : Protection of new build tank from corrosion and chemical attack.

Date Created: 8/20/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 9811 (Alumina Tiles)

Problem : The wear plates were constantly eroded by the blast media and only lasted weeks in service before being replaced. A big problem arose when the replace...

Date Created: 8/20/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9381 (Reinforcement Sheet)

Belzona 9811 (Alumina Tiles)

Problem : The blast material going through the pipe wore a hole to the side of the pipe elbow.

Date Created: 5/31/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner), Belzona 9111 (Cleaner Degreaser)
Problem : The customer was experiencing that their steel wheel conveyor system due to heavy loads were wearing grooves into the concrete floor.

Date Created: 10/5/2012
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer) 

Belzona® 3111 (Flexible Membrane) 

Problem : The effect of weather and UV caused rubber seals around ductwork penetrations to degrade allowing rainwater to leak directly into the production area ...

Date Created: 6/25/2012
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1341 (Supermetalglide)

Problem : Traces of cavitation, corrosion damage as well as material loss found on the wetted surfaces of the pump. It was necessary to rebuild and coat the inl...

Date Created: 6/6/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : The two impellers had severe damage because a large bolt was left in the inlet of the pump

Date Created: 8/4/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : The hot water line was leaking from an expansion tank to the 2" line. The supply of hot water could not be shut off since it fed water to the emergen...

Date Created: 7/25/2015
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Problem : Prior patching material failed. A steel plate was used to cover the hole.

Date Created: 7/15/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide) 

Belzona 1814

Belzona 9811 (Alumina tiles) 

Problem : This screw conveyor was used for the movement and seperation of media such as glass, plastics and general waste for a landfill site. The harsh media g...

Date Created: 8/15/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4911 (Magma TX Conditioner)

Belzona 4311 (Magma CR1)

Problem : An existing fiberglass lining had failed at the bottom of the tank due to not having the correct chemical resisatnce for the range of chemical circula...

Date Created: 4/26/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812

Belzona 5811

Problem : Previous polyurethane coating failed due to impact from magnetically transporting heavy cans of ink from one conveyor belt to another. The customer ne...

Date Created: 5/2/2005
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (E-Metal)

Belzona® 1291 (ES-Metal)

Belzona® 5811 (Immersion Grade)

Problem : Sulfuric acid fumes were causing health and Sstety issues as well as destroying the pipe outlet on the fiberglass tank.

Date Created: 9/28/2009
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1161 (Super UW-Metal)

Problem : Loader drove over rock and cracked the casing in many areas

Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Problem : Traditional welding could not be used because of stress cracking, sparks and possible fire.

Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 1121 (Super XL Metal)

Problem : Original coating worn, not bonded in many areas and did not meet environmental requirements. System needs to contain potential spills or leaks.

Date Created: 11/14/2012
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : It takes someone about an hour with a power washer, hammers, and wire brushes to clean this before the next use. Frequent re-painting of the guard is ...

Date Created: 10/13/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Problem : Leakage from the floor drains was problem from the start. Connection between steel and tiles was faulty. Result was the leakage to the next floor.

Date Created: 6/24/2011
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Wear in the bearing housing was causing vibration.

Date Created: 4/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : The two pivot pins supporting the crusher are damaged due to loading and working environment.

Date Created: 4/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Shaft and keyway worn and damaged

Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)

Problem : The highly abrasive carbide mixture wears tubes, pipe bends as well as the crusher itself.

Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2211 (MP Hi-Build Elastomer)
Problem : Products were sliding on the belt due to incline and smooth surface.

Date Created: 4/10/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S Metal)

Problem : During rain or snow people have slip problems on the ramp into the offices.

Date Created: 4/1/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 9211 (Suregrip aggregate) 

Problem : During the rain or snow, vehicles were slipping when moving off  the brake testing rollers. 

Date Created: 10/17/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : Erosion/corrosion damage was affecting the normal operation of the equipment

Date Created: 12/7/2018
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Problem : The glue and wood particles mixture was very abrasive and the after a short period of time, there was localised damage to the drum.

Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : Corrosion underr insulation caused by contamination from chemically treated water led to 9.5mm hole in the tank.

Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Hydrochloric acid condensed from the process destroyed the base plate of the pressing machine.

Date Created: 10/17/2017
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1591 - Belzona 1593 would now be recommended.

Problem : Wet steam caused erosion corrosion damage to flange face of turbine casing. This damage meant steam leakage from the turbine.

Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 2211 (MP Hi-Build Elastomer) 

Problem : Heavy fork lift truck traffic destroyed joint nosings.

Date Created: 3/6/2019
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 4311 (Magma CR-1)

Belzona 9111 (Cleaner/ Degreaser)

Problem : A pump and impeller were badly damaged by accidental contamination with sulfuric acid at 20% concentration. Lead time for a new unit was 12 weeks, lea...

Date Created: 2/23/2009
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Minor leaks were causing unsanitary conditions in the kitchen and the HVAC system could not keep up with major temperature and humidity fluctuations c...

Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4341 (Magma CR4)

Problem : Flange was attacked by 98% Sulfuric acid at elevated temperature after Teflon lining was damaged.

Date Created: 6/4/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona® 1321 (Ceramic S-Metal)
Problem : Premature corrosion was taking place and long term protection was needed.

Date Created: 11/28/2023
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal)
Problem : Customer needed to repair their IFR ( Internal Floating Roof ) cable guides because corrosion issues we're chronic and an easy repair needed to be fou...

Date Created: 4/4/2006
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Belzona® 4311 (Magma CR1)

Problem : Corrosion from spills causes the bottle location tooling to loosen. The loose tooling causes more spillage and an ever worsening corrosion.

Date Created: 2/13/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Supermetal)

Problem : The caustic tank used as part of the process had sprung leaks along the weld seams.

Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5891 (HT Immersion Grade)
Problem : Most of production based on sub-contracting out the work but sump fabricator did not have expertise to specify coating for engine sumps.

Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : Existing covers and surrounds badly deteriorated due to corrosion and chemical attack. rapid solution required due to continuous production schedule o...

Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : The ebonite had suffered from localised wear and was not readily repairable. In fact the original manufacturer did not recomend repair of this materia...

Date Created: 1/4/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811DW (DW Immersion Grade)
Problem : Over a period of years the interior lining of the tank had deteriorated to a point where it was both leaking and affecting the water quality.

Date Created: 4/11/2008
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 4341 (Magma CR4)

Problem : Hot acid mist was attacking the unprotected cast iron casing.

Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:
Problem : A cast "T" junction had developed a large hole and a replacement unit was several weeks away

Date Created: 11/28/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)

Problem : Original expansion joint material was no longer effective

Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3121 (MR7 Membrane)

Problem : Customer was looking for a long lasting solution for sealing seams on an exposed concrete parking deck.

Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Customer required a coating that had good abrasion resistant qualities.

Date Created: 11/22/2017
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II System

Belzona 5811 (Immersion Grade)

Problem : Several areas of the tank had a loss of metal thickness due to corrosion under insulation.

Date Created: 3/2/2015
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

 Belzona 4131 (Magma-Screed)

 Belzona 5811 (Immersion Grade)

Problem : The main path for the current battery forklift was worn to the point where the lift could no longer be used to exchange charged batteries onto the for...

Date Created: 5/23/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide)

Problem : Severe wear on the bottom as well as the lower part of the inside walls/sides where the mixer arm passes and scrape along the sides.

Date Created: 6/19/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : The drive rollers in the brake tester lose their grip and do not have sufficient friction with the tyre to complete an accurate test.

Date Created: 11/30/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz
Belzona® 5231 (SG Laminate)
Problem : The terrazzo floor had degraded from constant cleaning and contact with cleaning solutions.

Date Created: 6/7/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)

Problem : Client looking to extend life so as to minimize high downtime costs.

Date Created: 5/14/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Problem : Corrosion had occurred at the spy glasses caused by the Hydrochloric acid used during the regeneration process. 

Date Created: 12/4/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide)

Belzona 4151 (Magma-Quartz Resin)

Problem : Severe dry abrasion from ferrite powder was wearing mixer wheel despite being constructed from expensive noble metal alloy. Belzona consultant recomme...

Date Created: 5/16/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : Conveyor suffering build up of product causing flights to drive up into conveyor ceiling. Customer sought to reduce the excessive maintenance down tim...

Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Sloppy pin fit allowed too much movement in the bucket arm. The bushing wore away allowing metal damage and lifting problems.

Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1321 (Ceramic S Metal)
Problem : Blast Furnace gases and particulates had corroded the original venturi scrubber. Items were building up on the steel and the lower portions were erodi...

Date Created: 3/29/2022
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

 

Problem : Steel tiles had failed in one area of a chemical storage area, leaving damaged concrete. Any repairs needed to be able to protect against water and ge...

Date Created: 7/23/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1321 (Ceramic S-Metal), Belzona 9111 (Cleaner Degreaser)
Problem : The steel wall plates of the blast enclosure were naturally wearing away by the internal blasting process. This would lead to through-wall and escapin...

Date Created: 8/13/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2911 (Elastomer QD Conditioner), Belzona 4111 (Magma-Quartz), Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 9411 (Release Agent)
Problem : The customer was repeatedly offering repairs to the same areas, on average every 6 to 8 weeks using a low quality cementitious repair material from th...

Date Created: 9/15/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1341 (Supermetalglide)

Belzona 9111 (Cleaner Degreaser)

Problem : Bailed product is offered on to 'entry drive rollers' and this causes intermittent fusion at various points on the line, creating blockages and line s...

Date Created: 7/22/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build) 

Belzona 4311 (Magma CR1)

Problem : Corrosion issues prompted the Client to seek a cost effective solution to seal an internal-to-external drainage outlet. A swift application was requir...

Date Created: 12/19/2007
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1131 (Bearing Metal)
Problem : Damage to bearing surface caused by constant motion of phosphor bronze bushing

Date Created: 7/27/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Wear of the seats leading to increased clearance

Date Created: 7/28/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Problem : A piece of metal penetrated the sidewall.

Date Created: 3/24/2008
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : The ingress of limestone particles into the 10-20mm gap between the tubular screw conveyor and its housing leads to wear and leakage of milling media ...

Date Created: 3/27/2008
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)Belzona® 1392 (Ceramic HT2)

Problem : Erosion/corrosion damages on the outlet section due to high temperatures (110°C), water injection and acid contaminated flue gas.

Date Created: 11/13/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1121 (XL-Metal)

Problem : Failed bearings damaged the shaft and prevented it from operating correctly.

Date Created: 6/23/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212

Belzona 5811DW2 (DW Immersion Grade)

Problem : Filters were leaking due to defective welds

Date Created: 5/23/2016
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : Impeller vanes on water pumps had been damaged by cavitation erosion corrosion, leading to reduced efficiency.

Date Created: 8/5/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Problem : The workshop floor had been damaged by the caterpillar tracks making 180 degree turns tearing up the concrete.

Date Created: 3/7/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)

Problem : Over several years the tank had become badly corroded around approx. 50% of the circumference at the water line causing it to split open in some areas...

Date Created: 3/7/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)

Problem : Over several years the tank had become badly corroded at the water line around approx. 50% of the circumference, causing it to split open in some area...

Date Created: 12/1/2005
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 2311 (SR-Elastomer)

Problem : Torn cable cover due to weather influences and friction with ground. There was need for material which is elastic, has good athesion, abrasion and wat...

Date Created: 12/1/2005
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1221 (Super E-Metal)

Problem : Bearing failure damaged the shaft.

Date Created: 11/19/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Auger screws from salt gritting trucks get worn due to the abrasive effect of the salt grit and corrosion resulting in shorter than desired life expec...

Date Created: 11/5/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4141 (Magma Build)

Belzona 4181 (AHR Magma-Quartz)

Problem : While the visible damage is purely cosmetic, if the tank were to spill, the bund would no longer be able to contain the chemicals and they would pass ...

Date Created: 5/13/2005
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9341 (Reinforcement Tape)

Problem : A small crack had developed in the 2.8 litre engine casing of this 1951 David Brown Lagonda.

Date Created: 4/24/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : A collapsed bearing had caused excessive wear to the shaft neccesitating either a full repair or replacement.

Date Created: 4/26/2005
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : The tank was experiencing classic Corrosion Under Insulation caused by water ingress that was sitting on the lagging bands around the tank and soaking...

Date Created: 9/22/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 5892

Problem : A purge tank was getting corroded to the point that hot water was seeping through small holes in the tank. Leakage and safety were a great concern.

Date Created: 11/20/2008
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Roof was leaking through the seams and joints.

Date Created: 11/15/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5821

Problem : Protect the media filters from erosion-corrosion

Date Created: 6/7/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)

Problem : In service the shaft had become worn in the area where the lip seal ran. This allowed oil to leak past the seal resulting in the need for regular oil ...

Date Created: 5/13/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Shaft was worn in the bearing area. This increased pressure on the bearings resulting in a very short service life.

Date Created: 12/13/2006
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3111 (Flexible Membrane) System

Problem : Materials engineers on-site had highlighted that a stress corrosion cracking environment could be created if water was allowed to ingress under the ta...

Date Created: 2/4/2009
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811 (Immersion Grade)
Problem : Stainless steel suffering corrosion and attack from HCl fumes generated in the production process.

Date Created: 5/24/2007
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 2211 (MP Hi-Build Elastomer)
Problem : Joints were leaking allowing escape of unpleasant gases into the neighbourhood leading to many complaints.

Date Created: 12/7/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)

Problem : With one of two spray dry pumps down, plant production was reduced by half.

Date Created: 6/8/2007
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:
Problem : Erosion/corrosion on the cylinder block behind the cylinder liners allowed engine coolant to leak into the lubricating oil causing an engine failure.

Date Created: 6/16/2007
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona® 1311 (Ceramic R-Metal)
Problem : A previous repair with "Brand X" epoxy failed. The owner took it to his own shop & did the work.

Date Created: 6/29/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Problem : Leak around drain allowed waste product into the sanitary production packaging floor below.

Date Created: 3/15/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5891 (HT Immersion Grade)

Problem : 50% Caustic solution containment area coating had failed and needed re-coating.

Date Created: 3/15/2012
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)

Problem : Severe galvanic corrosion on the flange face and tube sheets of heat exchangers.

Date Created: 1/6/2010
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Problem : Inside surface of bowl was being eroded by the sand mixture. The bowl measures approximately 19 inches in diameter by 27 inches in length. The inner s...

Date Created: 2/9/2006
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : General wearing problem on bearing houses and other axle parts.

Date Created: 11/11/2010
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : Damage due to erosion and corrosion caused high efficiency loss. The 12 selected pumps are 15 years old. But there are another 60 pumps 30-36 years ol...

Date Created: 7/20/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2921 (Elastomer GP Conditioner)

Belzona 2111 (D&A Hi-build Elastomer)

Belzona 2121 (D&A Hi-coat Elastomer)

Problem : Damage of the original rubber lining of an ionization tower

Date Created: 8/4/2016
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 5111 (Ceramic Cladding)

Problem : The previous coating on the walls did not withstand ultraviolet radiation, and liquid disinfectants used to create a sterile environment.

Date Created: 8/4/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4411 (Granogrip)

Problem : The floor was covered with a rubber lining which was very slippery when Glycol was spilt on it. One worker had broken a foot after slipping on the flo...

Date Created: 2/6/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma screed)  Belzona® 4141 (Magma Build)  Belzona® 5811 (Immersion Grade)

Problem : The existing protective system had failed. The chemical containment area could no longer be relied upon to prevent liquid loss into the groundwater/wa...

Date Created: 8/8/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5231 (SG Laminate)

Belzona® 4411 (Granogrip)

Problem : Step nosings had become damaged and overall very dirty. The school wanted the main entrance upgrading and wanted to ensure the steps were safe for its...

Date Created: 10/21/2011
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)

Problem : Heavy rainfall resulted in flooding within the workshop area. In addition, the drain pipes within the valley gutter were completely blocked.

Date Created: 11/12/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2221 (MP Fluid Elastomer)

Problem : Oils, flour and cleaning water were going under the dough mixing machine. falls needed to be created to enhance drainage and ease of cleaning in this ...

Date Created: 11/12/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5231 (SG Laminate)

Problem : The existing coating had begun to deteriorate and sections of the main walk area had been removed exposing the concrete substrate beneath. This was no...

Date Created: 11/16/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4131 (Magma Screed)

Problem : There are access lids at the base of the tank which are held in place with bolts and secured by a gasket to the base of the lid. However, these areas ...

Date Created: 2/10/2011
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)

Problem : An L shaped cut approximately 300mm across the length of the belt was found in a new conveyor belt.

Date Created: 6/24/2021
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3131 (WG Membrane)

Belzona 4131 (Magma-Screed)

Problem : The tank had developed a void between its annular ring and plinth substrate. The asset owner had concerns that if the void had been left to deteriorat...

Date Created: 7/27/2022
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 6111 (Liquid Anode)

Belzona 5111 (Ceramic Cladding)

Problem : The steel was going rusty and the rust contaminating / discolouring the white coloured fibre prior to despatch to the customers.

Date Created: 8/10/2022
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1392 (Ceramic HT2)

Problem : The client had an emergency shut down due to hot sulphuric acid leaking from a flange which had previously been coated with a fluoropolymer. The job w...

Date Created: 3/29/2022
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : The pump casing had corrosion and erosion damage around the surface area where the open impeller vane tip runs. One of the pumps had it performance an...

Date Created: 1/17/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4341 (Magma CR4)

Problem : Following the success of Belzona systems in the past, the client requested that Belzona apply a chemical resistant coating system to a newly fabricate...

Date Created: 5/7/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1391S
Problem : The customer's existing equipment was badly damaged, with various protrusions having been repaired on a breakdown basis using Belzona cold bonding tec...

Date Created: 6/3/2024
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1593
Problem : The customer required a lining for their newly fabricated heat exchangers to prevent corrosion, increase temperature resistance, and prolong the equip...

Date Created: 1/16/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811

Problem : The abrasive qualities of sand had resulted in wear and holes on the steel chute. The equipment only lasted six months before wearing out, so a more p...

Date Created: 9/10/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build)

Belzona 4311 (Magma CR1)

Problem : The original coating inside the tank nozzle failed due to acid erosion. Sulfuric acid began leaking into the containment area.

Date Created: 2/10/2007
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Extensive deep pittings and corrosion all over the large ring led to loss of pressure.

Date Created: 10/19/2009
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Abrasive dust and gases from the blast furnace had bypassed packings and seals around the shaft for the flow control gate at the top of the blast furn...

Date Created: 9/27/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4311 (Magma CR1)

Problem : The two bund areas needed complete refurbishment. Over the years acid and caustic residues had attacked the bunds and left them both badly deteriorate...

Date Created: 8/26/2011
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 9341 (Reinforcing Tape)

Problem : The gas leak on the cast iron pipe was detected and once excavated a 10 inch long crack over the socket area was found to be the cause. The pipe was c...

Date Created: 5/27/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 9221 (Surefoot Aggregate White)

Problem : This leading waste handling company had many sites nationally, which all had problems with line marking. The heavy plant shovelling waste about would ...

Date Created: 5/27/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 9221 (Surefoot Aggregate White)

Problem : Line markings in the facilities of this leading waste handling company typically only lasted days before being destroyed by the heavy plant shovels. ...

Date Created: 5/17/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : The galvanised steel and carbon steel surfaces of these tanks were being attacked by the chemicals that were being used to keep Legionnaires' disease ...

Date Created: 5/19/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)

Problem : An unwanted reaction within these assets is the formation of hot hydrochloric acid, which was then attacking the steel spirals. It was thought that th...

Date Created: 8/12/2009
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4141 (Magma Build)

Belzona® 5811 (Immersion Grade)

Problem : New office facilities on riverside had outbuildings for the emergency generator and its oil supply. In order to comply with DEFRA regulations, every e...

Date Created: 9/16/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)

Problem : A small crack formed from hose working on and off the reel.

Date Created: 11/25/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Problem : The problem is leaking oil (or chemicals) from machinery which seeps/spills/runs across the floor and into pedestrian walkways. This causes problems f...

Date Created: 9/19/2014
Industry: General Industry (GIND)  |  Products:

Belzona 1111 (Super Metal)

Problem : The newly fabricated fitting had a slightly flat spot at the joining weld that would not allow a complete seal with the dresser coupling.

Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)

Problem : The butterfly valve from the main circulating water system of the power plant was removed for maintenance and required a new gasket prior to reinstall...

Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4131 (Magma-Screed)

Problem : The customer installed a custom sheeter for their printing operation. The sheeter takes roll stock (paper) and cuts it into sized sheets for a printi...

Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)

Belzona 9411 (Release Agent) 

Problem : The absorber end cover was removed to service the absorber and required a new gasket prior to reinstallation.

Date Created: 10/13/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL Metal)

Belzona 5811 (Immersion Grade)

Problem : The tank was suffering from corrosion problems around the outer lower sections of the tank. In addition to this, there was also corrosion to the base ...

Date Created: 5/19/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Problem : Customer had made several attempts to braze the leak without success due to the thin wall nature of the copper pipework. The nature of the continuous ...

Date Created: 5/13/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : Customer had been using a temporary pipe wrap which did not offer a permanent solution. Leaking of the pipe was a Health & Safety issue due to the vol...

Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super Metal)
Problem : Corrosion and leaking tank. To replace tank with new was costly and would result in production downtime of 7-10 working days.

Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Customer had un-scheduled failure of mixer vessel drive shaft which had previously been repaired using metal spraying.

Date Created: 1/30/2012
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 5111 (Ceramic Cladding)

Belzona® 5911 (Ceramic Conditioner)

Problem : Customer was looking for a product that they could wipe clean, have chemical resistance and brighten up a dull workshop.

Date Created: 1/31/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed) Belzona® 2211 (MP Hi-Build Elastomer)

Problem : Damaged concrete on walkway was identified as a trip hazard.

Date Created: 1/30/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4411 (Granogrip)

Problem : Delamination of resin floor had caused a trip hazard. When the repair was looked at they noted that there was a slip hazard in the same area.

Date Created: 1/27/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5231 (SG Laminate)

Problem : Due to spilage of cider concentrate the concrete floor had begun to break up and created health and safety issues with trips and slips.

Date Created: 4/13/2024
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent)
Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...

Date Created: 8/21/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)

Problem : Pitted areas of a 54 inch jet valve need to be filled and coated

Date Created: 5/14/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5231 (SG Laminate)

Problem : Plant room required protection from the possibility of water leaks and flooding to other areas.

Date Created: 8/15/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill Resin)

Belzona 4111 (Magma-Quartz)

Problem : Conduit was buried in concrete. The concrete started failing.

Date Created: 8/15/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4154 (Bulkfill Resin)

Belzona 5811 (Immersion Grade)

Belzona 4181 (AHR Magma-Quartz)

Problem : Concrete surfaces were severely corroded and eroded from leaking equipment.

Date Created: 10/24/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4141 (Magma Build)

Belzona 4411 (Granogrip)

Belzona 4911 (Magma TX Conditioner)

Belzona 9211 (Supergrip Aggregate)

Problem : The safety grip systems in place on 3 separate sets of steps were ageing and no longer performing as intended. This was presenting a significant slip ...

Date Created: 10/28/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311

Belzona 9341

Belzona 2911 

Belzona 9111 

Problem : Straps of the conveyor belt had been replaced on a few weeks earlier and the client had no replacements in stock. This damage had occurred on a convey...

Date Created: 9/3/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Severe metal loss from entrained solids in flowing water. During inspection, it was noted that a water screen bearing was grooved from abrasion. Upon ...

Date Created: 6/29/2015
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1341 (Supermetalglide)

Problem : Corrosion cells in the drawing machine interfere with proper gaging and wire conductivity which can ruin an entire run of a specialilty cable, in addi...

Date Created: 12/5/2018
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : A broken piston rod had caused damage to the engine casing, resulting in a large hole.

Date Created: 8/11/2016
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Problem : Bearing had seized due to the lack of lubrication. This caused it to spin loose and erode away the metal on the bottom of the housing

Date Created: 8/11/2016
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1121 (Super XL-Metal)

Problem : The scale consists of three separate sections bolted together; the machined surfaces where the sections connect were corroded and could no longer prov...

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4521 (Magma-Flex Fluid)

Problem : The conventional expansion joints were too soft and could not whithstand typical road debris. They were failing after less than one year.

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4151 (Magma-Quartz Resins)

Problem : Floor was spalled, cracked and and therefore non-compliant with sanitary requirements.

Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma - Quartz)

Belzona® 4341 (Magma CR4)

Problem : 98% Sulphuric acid leaking from the pump had damaged the grout between the acid resistant tiles and attacked the concrete beneath.

Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)

Problem : Track pad bolts were breaking due to excessive wear on rail and pad bolt fit. Excessive bolt replacement costs.

Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : Fan was constantly going out of balance due to particulate sticking to the blade.

Date Created: 2/8/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Problem : Fork lift traffic damaged stainless steel plate being bent by fork lift trucks pushing pallets into it and lifting it up. Needed a solution to avoid f...

Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Conditioner)

Problem : The insulated ductwork had a severe moisture problem. A product that would allow the moisture to dry as well as seal up the problem areas was needed.

Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9111 (Cleaner/Degreaser)

Problem : Forging machine cam failed, imitator product failed in one week.

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed)

Belzona® 5811 (Immersion Grade)

Problem : Floor area damaged due to exposure to sulfuric acid.

Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Problem : Corrosion from the soap powder and water mixture damages the housing and rotating elements of the mixer.

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2221 (MP Fluid Elastomer)

Problem : Existing sealant breaking loose, creating a pedestrian safety hazard.

Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR-Elastomer)

Problem : Due to vandalism, a chunk of rubber was missing from the handrail.

Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Severe pitting corrosion in-board of bearing.

Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2111(D & A Hi-Build Elastomer)

Belzona® 2131(D & A Fluid Elastomer)

Belzona® 1311(Ceramic R-Metal)

Belzona® 1321(Ceramic S-Metal)

Belzona® 1211(E-Metal)

Problem : The original rubber lining was cracked, particularly at the points where it was anchored to the substrate. As a result the filter leaked and lost effi...

Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : The tube sheet had suffered erosion/corrosion damage to the extent that three tubes no longer made contact with the sheet.

Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 4141 (Magma-Build)

Belzona® 5151 (Hi-Build Cladding)

Problem : Severe spalling of the concrete accelerated by the acidic atmosphere generated by local industries

Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1391

Problem : Vessel has a titanium insert in domed base and is also refractory brick lined. A void 1-20mm beneath insert allowed it to crack at start-up.

Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Chrome plating on the rod had been damaged in places which had allowed corrosion to take place. The size and location of the part made preparation dif...

Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Problem : The seal area of a trunnion bearing had been badly scored by the ingress of foreign matter behind the seal.

Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : The ice cubes are manufactured on a large scale and distributed to the various units of the plant. They stick to the impeller, clogging the system and...

Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Problem : Leaks at seams, bituminous coating is damaged

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2111 (D & A Hi-Build Elastomer)

Belzona® 3111 (Flexible Membrane)

Problem : Customer needed to find a long lasting joint to withstand the estimated movements due to predicted settlements, temperature effects, earthquakes and d...

Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131

Problem : White metal bearing plates badly worn/scored due to oil starvation. Manufacturer of this unit has ceased trading so replacement part is unobtainable.

Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2221 (MP Fluid Elastomer)

Problem : Worn gaskets

Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Problem : Water was trapped under the tile, causing the tile to break up and providing a haven for bacteria and mold. Pushing the carts over rough, broken, and ...

Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)

Problem : A chemical containment area was leaking chemicals around the perimeter of the area.

Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Due to a design flaw in the casting, a drilled oil passageway broke through the side of the engine block.

Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 9311 (Membrane Reinforcing Sheet)

Problem : This building had been renovated, severe leaks were destroying new ceiling tiles and wallpaper. Flashings were pulled away from the wall and water gus...