Search Our Know-How in Action Case Studies

516 KHIAs found
ROUTINE BELZONA PUMP APPLICATION
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1311 (Ceramic R-Metal), Belzona® 1321 (Ceramic S-Metal),
Problem : Severe erosion of the pump casing and back plates
BELZONA REBUILDS SECONDARY CHEMICAL CONTAINMENT
Date Created: 10/17/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

1. Belzona 4154 (Bulkfill Resin) 

2. Belzona 4141 (Magma-Build)

3. Belzona 4131 (Magma-Screed) 

4. Belzona 5811 (Immersion Grade)


Problem : Repeated contact with caustic and hydrochloric acid over a period of years had caused serious damage to the concrete floor, tank and pump support base...
Belzona Provides Internal Lining to New Slurry Thickener
Date Created: 9/8/2017
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1593


Problem : Request for internal protective coating, resistant to high temperature chemical attack.
Emergency Floor Repair with Belzona 4111
Date Created: 3/29/2023
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Designated walkway was heavily damaged over the years. Previous repairs had failed and the client was faced with safety violations. Traditional con...
Belzona 4111 Repairs the Floor Drain
Date Created: 12/7/2023
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4911 (Magma TX Conditioner)
Problem : Damaged concrete at the edge of a floor drain trough.
BELZONA MOUNTS CELL PHONE ANTENNAS
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Water towers cannot be welded or through-bolted. Whatever is used to bond the plates must be able to withstand high winds and extreme temperature from...
Belzona 1111 (SUPER METAL) MOUNTS CELL PHONE ANTENNAS AT 220'
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Local water authority required a cold cure mounting system to bond the plates to the top of the water tower.
BELZONA MAKES THE CABLE RUN
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)


Problem : The City Water Department required an attachment method that did not damage the rubber lining of the water tank, so the usual methods of welding, stud...
BELZONA RESCUES CELL PHONE ANTENNAS
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : A series of steel plates with expensive cell phone antennas mounted to them on this water tower were found to be failing. The previous product had dis...
BELZONA BONDS PLATES AT 150' IN THE AIR
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Upgrading cell phone antennas to accommodate a network upgrade. Water district would not allow any heat producing methods due to a tank liner. If the ...
BELZONA IS THE KEY TO A SOLID KEYWAY
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 9411 (Release Agent)


Problem : This plywood mill had a problem with a damaged keyway on the shaft that runs the log entry system to the plant. They had already been forced to replac...
NEW BELZONA COATING FOR TWO SIDE-BY-SIDE CONDENSER TANKS
Date Created: 12/31/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892


Problem : The existing coating in the tanks was having some problems with delamination. The owner wanted them to be coated with Belzona. These tanks held wate...
4311 COATS A SULFURIC ACID TANK AT A CHEMICAL PLANT
Date Created: 12/30/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)


Problem : Chemical attach onto the metal was taking a toll. The area was hard to shut down due to the need for this product during production.
BELZONA REPAIRS DRILLING MACHINE THREAD
Date Created: 9/25/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Worn threads on drilling machine would not allow the drill to seal properly, allowing water to leak and lose water pressure.
Belzona 1251 Prevents Major Plant Shutdown
Date Created: 5/29/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1251 (HA-metal)

Belzona 9341 Reinforcement Tape


Problem : The original wall thickness was 9.56(mm) The current thickness is around 3mm in different spots and unable to UT the weld before the neck. This is on ...
BELZONA REPAIRS RUBBER LINED VALVES
Date Created: 4/5/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : Damage to the existing rubber lining had resulted in corrosion damage to the exposed steel substrate.
Belzona Provides Unconventional Tank Base Sealing
Date Created: 11/1/2019
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2911 (QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 3921 (GSC Conditioner)

Belzona 3931 (WG Conditioner)

Belzona 3131 (WG Membrane) 


Problem : The problem was leakage of product under the base plate in trickles suggesting there is a pinhole in the steel annular plate. It was nearly impossible...
Plate bond to repair and protect a chute that has powder lime blown through it
Date Created: 4/19/2024
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1212, Belzona 1812 (Ceramic Carbide FP)
Problem : The chute which carries powder lime had a hole in it they needed to repair in place while adding abrasion protection with Belzona 1812
BELZONA REPAIR KEEPS BELTS TRACKING
Date Created: 10/3/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)

Belzona Roughing Brush


Problem : Several small holes in a thin (1/8') conveyor belt made of PVC were allowing debris to fall onto the conveyor belt bed and causing the belt to track i...
BELZONA POSITIVE GRIP SYSTEM PROVIDES SAFETY TO WORKERS
Date Created: 12/28/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade) Belzona 9211 (Supergrip Aggregate)


Problem : Steel steps used around manufacturing equipment in an oily environment were slippery and hazardous to workers safety. Previous applications of non-sl...
Belzona Shaft Repair Keeps the Conveyors Turning
Date Created: 12/30/2016
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)


Problem : A bearing had overheated and seized resulting in a worn area on the shaft.
BELZONA REPAIRS BUTTERFLY VALVE SEALS
Date Created: 10/3/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : The customer uses a cyclone and piping to move cement from barges to silos. Eroded areas at the edge of the valve flappers were allowing small amount...
BELZONA TIRE REPAIR QUICKLY GETS LOADER BACK IN SERVICE
Date Created: 10/2/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : A large crack approximately 10 inches long and up to 2 inches deep had developed. There was no spare tire and removing it for vulcanization would lea...
BELZONA ENGINE BLOCK REPAIR SAVES BIG MONEY
Date Created: 9/28/2015
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Sheet)

Belzona 9411 (Release Agent)


Problem : The engine block could not be welded on and the customer was looking for an alternative to replacing the cast block.
Belzona Slows Abrasion to a Crawl
Date Created: 12/30/2016
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812


Problem : Customer uses pneumatic conveying system to move sand throughout their large facility, this blast pot was being repaired constantly as pressurized air...
Belzona Makes Quick Work of Cleat Repair
Date Created: 12/30/2016
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

 


Problem : Cleat on conveyor belt used to sort materials at a recycling facility was torn and ineffective. The design of the equipment was allowing the conveyor...
BELZONA RAM REPAIR = BIG SAVINGS
Date Created: 5/19/2015
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Damaged ram was allowing hydraulic fluid to leak.
BELZONA REPAIRS A CONVEYOR BELT
Date Created: 9/27/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Conditioner) 


Problem : Conveyor belt had a 2" x 2" piece of rubber missing.
BELZONA REPAIR OF A SAND PUMP INCREASES SERVICE LIFE
Date Created: 9/27/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Due to high sand content in the water being pumped, impeller had holes and other areas of metal loss.
CENTRIFUGAL PUMP REPAIRED AT A FRACTION OF THE COST OF REPLACEMENT
Date Created: 3/16/2016
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1331 


Problem : Badly damaged pump casing internals with pitting could not be removed and replaced or put back in service.
BELZONA PROVIDES MORE GRIP AND REDUCES ACCIDENTS
Date Created: 12/18/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 5111 (Ceramic Cladding)


Problem : Fork trucks were slipping causing accidents on this slippery loading ramp. Old coatings had failed to improve traction.
FLANGE REPAIR KEEPS PUMP GOING
Date Created: 9/23/2014
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Tape)


Problem : Customer could not pull the pump for the repair off the cracked flange and needed an in-place repair.
SUMP REPAIR WITH BELZONA AT YEAST PLANT
Date Created: 7/15/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : After years of running 24 hours a day, 7 days a week the sump had erosion and corrosion from chemical attack at the water level.
BELZONA OVERCOMES WEAR PROBLEMS CAUSED BY CORN
Date Created: 12/18/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : Carbon Steel was lasting less than 1 year and down time was a continuous problem in the plant. A lining which would take the wear from corn and soyabe...
BELZONA REPAIRS CORN WEAR
Date Created: 12/30/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Belzona® 1221 (Super E-Metal)


Problem : Ceramic tiles had fallen out of the vacuum system exposing the Stainless steel substrate. The corn being pulled through system quickly wore a hole thr...
BELZONA EXTENDS LIFE OF REDUCTION FLANGE IN CORN MILL
Date Created: 7/15/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : 16" hose reduces to 14" pipe and at this point there is severe wear limiting life to 6 weeks.
Internal Repair and Protection of a Split Case Pump with Belzona 1341
Date Created: 11/30/2018
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : The internal surface of this splitting-case pump was badly damaged by corrosion and needed to be rebuilt and protected.
Belzona Rebuilds and Protects a Sulphuric Acid Tank
Date Created: 2/21/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4311 (Magma CR1)


Problem : Due to the high concentration of sulphuric acid contained in this storage tank (98%), the walls were severely corroded, causing an unn loss of thickne...
Belzona Repairs and Protects the Floor of a Battery Treatment Plant
Date Created: 11/2/2018
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4151 (Magma-Quartz Resin)

Belzona 4311 (Magma CR1)


Problem : The concrete floor of this battery treatment plant was badly damaged by the acid from the batteries. Around 400 tonnes of batteries are treated each d...
Belzona Seals Process Tower Roof
Date Created: 11/6/2018
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1161 (Super UW-Metal)

Belzona 1212

Belzona 3121 (MR7)


Problem : The roof of a process tower in this fertiliser plant was leaking due to the chemicals that were attacking the welds. Infiltration of water was becomin...
Belzona repairs a water slide in an amusement park
Date Created: 4/11/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 2121 (D&A Hi-Coat Elastomer)


Problem : The expansion joints were badly damaged by the rubber rings used on the slide. This was causing water infiltration in the little tunnel underneath the...
BELZONA SIMPLIFIES CONVEYOR BELT REPAIRS
Date Created: 1/16/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : From time to time the conveyor belt will get damaged from the papers or magazines getting jammed up between the side walls and the rollers.
BELZONA REPAIR AND PROTECTION OF SEA WATER LIFT PUMPS
Date Created: 9/9/2011
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)


Problem : Pumps and various assembly parts were suffering from erosion and corrosion.
Belzona Guides its Clients into Rebuilding & Protecting an Assembly Line Buffer Chain Guide
Date Created: 5/26/2021
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The conveyor chain had worn the channel that guides it by 6-8mm over a period of 10 years.
Belzona Protects a Concrete Floor from Future Oil Ingress
Date Created: 7/26/2021
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 1111 (Super Metal), Belzona 1212, Belzona 4521 (Magma-Flex Fluid), Belzona 5231 (SG Laminate)
Problem : The concrete (70m²) was softened and damaged due various oils being spilled over the area.
Belzona Seals an Emergency Basin
Date Created: 7/26/2021
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9341


Problem : Leaks were found at the butting of joints. The old joints had been mated and sealed using glue and glass fiber mats to prevent leaks which later faile...
Belzona Repairs a Conveyor Belt for a Robotised Pharmaceutical Depot
Date Created: 2/24/2023
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2921 (Elastomer GP Conditioner), Accessories
Problem : The conveyor belt had ripped at the centre all along the belt (37m) except for 4m.
BELZONA PROTECTS NEW HEAT EXCHANGERS
Date Created: 8/25/2010
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 5891 (HT Immersion Grade)


Problem : These units required corrosion protection. They were designed to operate with sea water at 70°C.  
BELZONA REPAIRS EBONITE LINING IN ACID STORAGE TANK
Date Created: 10/26/2010
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR1 Hi Build)

Belzona® 4311 (Magma CR1)


Problem : The Ebonite coating in a tank containing 26%Hydrochloric acid had localised damage (cracks, grooves, seam failures, adhesion problems) due to the acid...
Belzona protects a loader
Date Created: 10/28/2021
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 4311 (Magma CR1)


Problem : The metal on the front of the loader was being subjected to chemical attack due to the battery acid. A coating was required which would be able to pro...
Belzona Protects a New Condenser
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 5892


Problem : The coating was required to offer protection against attack from aqueous solutions at elevated temperature.
Injection saves roofing manufacturer time and money
Date Created: 6/19/2018
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:
Belzona 1321 (Ceramic S-Metal)
Belzona 9111 (Cleaner/Degreaser)
Belzona 9411 (Release Agent)

Problem : A roller in the production process had become damaged due to the failure of a bearing. 
SCREED BOX MAKES SCREEDING WITH BELZONA EASIER
Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:
Belzona® 4131 (Magma Screed)
Belzona® 2221 (MP Fluid Elastomer)

Problem : Old coating needed removing and the floor recoating. The floor had to be level for the air pallet jack to work properly.
WORLDS LARGEST PHOSPHORIC ACID PLANT USES COST EFFECTIVE BELZONA SOLUTION
Date Created: 3/3/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)


Problem : Standard Epoxy paints were peeling off within 6-8 months and outside of storage tanks get heavely corroded , mainly on the bottom portion at a height ...
BELZONA REPAIR TO CLARIFIER SHAFT IS MOLDED
Date Created: 10/2/2009
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : Bearing fit deteriorated due to chemical attack and abrasion. Customer needed clarifer back in service as quickly as possible.
BELZONA GIVES ABRASION RESISTANCE TO ELBOW
Date Created: 9/14/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Blown wood particles create loss of wall thickness due to abrasion, eventually leading to blow-outs and loss of production.
BELZONA TRUNNION BEARING HOUSING REPAIR SAVES MONEY
Date Created: 8/10/2010
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R Metal)


Problem : Bearing housing had allowed particulates to pass into housing and caused significant wear. Rod Mill downtime costs 20k per hour.
Belzona protects bund area subject to chemical attack.
Date Created: 3/4/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4131 (Magma-Screed), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade)
Problem : Customer had tried a previous coating which has failed which prompted customer to look for an alternative.
BELZONA EXTENDS THE LIFE OF SWIMMING POOL FILTERS
Date Created: 12/13/2012
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Belzona 5811 (Immersion Grade)


Problem : The filter pots had corroded through in various places. Due to the age of the unit direct replacement not available so replacement of the filter with ...
VACUUM PUMP RESTORED WITH BELZONA
Date Created: 4/30/2012
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 1111 (Super Metal)


Problem : Corrosive fumes had caused severe corrosion on all parts of this vacuum pump.
BELZONA PROTECTS GENERATOR ROOM FLOOR
Date Created: 8/18/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : The floor needed to be sealed and protected against fluid spills
BELZONA PROTECTS CYCLONES
Date Created: 10/7/2011
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)


Problem : Severe abrasion due to the wet mud. The original bonded rubber lining usually used is difficult to repair insitu due to the complex surface geometry.
BELZONA PROTECTS PIPELINE FROM MILLSCALE WEAR
Date Created: 7/30/2012
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4111 (Magma-Quartz)


Problem : Corrosion and erosion in the lower third of the pipeline caused by abrasion from the millscale .
SCRUBBER FILTER FRAMES REPAIRED PROTECTED WITH BELZONA
Date Created: 4/27/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal)


Problem : The environment contains up to 2,6 mg/Nm3 phosphoric acid which leads to severe corrosion problems.
BELZONA REDUCES COST OF EXPANSION JOINT REFURBISHMENT
Date Created: 8/4/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)


Problem : Deterioration of expansion joints were a constant problem. This facility would budget annually for the replacement of expansion joint material. This r...
BELZONA RAPID REPAIR TO VIADUCT RAILING SUPPORT
Date Created: 8/18/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4141 (Magma-Build)


Problem : The concrete base for railings support pillars was cracked and spalled.
BELZONA SECURES THE TOWN HALL STEPS
Date Created: 10/19/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4411 (Granogrip)


Problem : The steps were damaged through impact and were extremely slippery when wet.
BELZONA SEALS CHEMICAL BUNKERS FROM THE ENVIRONMENT
Date Created: 12/1/2008
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Water was penetrating into the expansion joints and cracks, reacting with old fertilizer which could cause further concrete failure and chemical relea...
BELZONA PROTECTS CYCLONE
Date Created: 10/30/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Abrasion inside the cyclone and through-wall damages caused by corncobs.
BELZONA REPAIRS STEAM TRAIN FOR UNDERGROUND ANNIVERSARY
Date Created: 7/1/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1511 (Super HT-Metal) 

Belzona 1391 (Ceramic HT) 

Belzona 4181 (AHR Magma-Quartz) 


Problem : The steam chest (part of the main cylinder block on the train engine) had corroded and had several holes due to steam pressure and the corrosive chemi...
CORRODED AND CRACKED PIPEWORK FIXED WITH BELZONA
Date Created: 6/24/2014
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)


Problem : The pipe had corroded and cracked, leaking 10% Sodium Hydroxide.
BELZONA RESTORES STEEL MILL FLUME
Date Created: 7/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 4124 (Bulk Fill)
Belzona® 4111 (Magma Quartz)
Belzona® 1812 (Ceramic Carbide FP)

Problem : Highly abrasive waste material was rapidly eroding the flume, carving out a larger cross-sectional area than original designed. Flow velocity dropped...
BELZONA SEALS HYDRAULIC LEAK
Date Created: 8/11/2009
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Hydraulic pipe had started to leak causing the fluid to drip onto the electrical circuit panel, causing a shutdown.
BELZONA STOPS THAT SINKING FEELING
Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The hull was leaking in several areas of this sand dredge. If the electricity failed when the plant was unattended the vessel could sink into 30 feet ...
GASSIFIER MIXER BLADES PROTECTED WITH BELZONA
Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 2121 (D&A Hi-Coat Elastomer)


Problem : The original rubber coating failed. The leading edge of the steel wore away and large chunks of steel were missing. This decreased the efficiency of ...
BELZONA SAVES VITAL CHILLER
Date Created: 7/31/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona® 1311 (Ceramic R-Metal)
Belzona® 1321 (Ceramic S-Metal)
Problem : Bi-metallic corrosion was deteriorating the tube sheet surfaces. If the problem was left unresolved, the chiller would eventually suffer servere damag...
BELZONA REPAIRS AND PROTECTS MACHINE TOOL COOLANT TANK
Date Created: 7/31/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5811 (Immersion Grade)


Problem : The cutting fluid is water based. The tanks rust because the cutting fluid and the cuttings sit on the bottom of the tank. The tanks leak and cause a ...
BELZONA SEALS POROUS TANK WELDS
Date Created: 8/1/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4301 (Magma CR1 Hi-Build)
Problem : Porous welds in stainless steel tank. Herbicide is expensive and very slippery. Not only was leaking tank an environmental hazard but a general safet...
BELZONA REPAIRS NEW HEAVY EQUIPMENT TIRE
Date Created: 8/1/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : When the transport unloaded this brand new loader, the tire was damaged.
Make Hay While the Sun Shines
Date Created: 7/16/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Tire was damaged but cords still in good condition. No replacement available.
BELZONA REPAIRS LEAKING SCHOOL ROOF
Date Created: 5/18/2011
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)


Problem : The roof was leaking at the joints, seams and gutters.
BELZONA SEALS TANK AT CABLE MANUFACTURER
Date Created: 12/19/2010
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5811 (Immersion Grade)


Problem : Interior bottom cone of tank was leaking resulting in safety issues. severe corrosion pitting present particularly at the welded seams.
Belzona Backhoe Bush Housing Repair
Date Created: 3/12/2021
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 9411 Release Agent


Problem : The bush housings, where the boom attaches to the machine, were worn till they were o oversized that it was difficult to properly control the boom whe...
BELZONA SOLVES FLAP VALVE DAMAGE
Date Created: 12/22/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 ( Ceramic Carbide FP)

Belzona® 2111 (D&A Hi Build Elastomer)


Problem : The valves suffered damage on the back of the valve plate due to impact with the valve "stop". This impact would cause breakage/failure of ceramic ti...
BELZONA REBUILDS LOADER PIN BUSH HOUSING
Date Created: 12/22/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Wear in the pin bush housings. Conventional welding required the loader to be out of service too long.
BELZONA PREVENTS SLIPPING IN WASH AREA
Date Created: 4/1/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4151 (Magma Resins)
Problem : Previous applications of non-slip surfacing had peeled so necessitating a more permanent solution.
BELZONA RAPID FLOOR REPAIR
Date Created: 3/17/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4911 (TX Conditioner)
Belzona® 4131 (Magma Screed)

Problem : Hole in floor creating problem for fork lift drivers loading and unloading cardboard for box manufacture.
BELZONA KEEPS METAL CHURNING
Date Created: 12/17/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2221 (MP-Fluid Elastomer)


Problem : Electrical shorts in the coil wrapped around the cylinder caused a loss of current responsible for producing the magnetic field used to stir the molte...
BELZONA RESTORES CORRODED HEAT EXCHANGER
Date Created: 11/5/2012
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1341 (Supermetalglide)


Problem : The tube sheet was badly corroded. Particularly deep erosion on tube sheet around the tubes.
BELZONA RESTORES FLOTATION UNIT AT BIOMASS PLANT
Date Created: 10/29/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892


Problem : Severe pitting corrosion to the stainless steel unit caused by Ferric Chloride.
Belzona repairs damaged pre-heater fan shaft
Date Created: 8/22/2012
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super metal)


Problem : The shaft was worn out under the bearing.
BELZONA REPAIRS DAMAGED TRUCK SCALES
Date Created: 9/22/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)


Problem : The concrete surface of the scale suffered severe damage due to the heavy traffic, weather conditions and leaking of fuel, oil etc. Customer needed to...
BELZONA PROTECTS VIBRATORY SCREENING MACHINE
Date Created: 7/18/2016
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : The bottom of the vibratory screen suffered damage from abrasion. Customer needed a fast repair in order to keep downtime to a minimum.
BELZONA CREATES SAFE ENTRANCE FOR WORKERS AND VISITORS
Date Created: 10/14/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : New quarry tiled floor at the entrance to the factory reception was extremely slippery when wet. This identified slip hazard had to be made good by th...
RUBBER TRACKS ON MOBILE DRILLING RIG QUICKLY REPAIRED WITH BELZONA
Date Created: 9/13/2013
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)


Problem : Several damaged areas on its rubberized tracks required quick repair to prevent tracvk failure. 
BELZONA GETS TRACTOR BACK ON TRACKS
Date Created: 4/9/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2111 (D&A Hi-Build Elastomer)
Problem : Abrasion of rubber on inside surface of tracks
BELZONA PROTECTS NEW GLYCOL TANK
Date Created: 7/15/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : The tank is to contain Propylene Glycol so it was expected that in service corrosion would be experienced. A short turn around time was required for t...
BELZONA SEALS VALLEY GUTTERS
Date Created: 9/10/2015
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3131 (WG Membrane)


Problem : Full replacements of the gutter would have caused excessive disruption to the working areas below.
Belzona SuperWrap II Patch Repairs Leaking Vessel Welds
Date Created: 11/17/2021
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1981 (SuperWrap II)

Belzona 9381


Problem : Welding was undesirable due to the potential for further cracking in the welds. This could potentially cause even more leaks.
Axial flow pump rebuild & coating
Date Created: 12/19/2023
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : An axial flow pump had become damaged by erosion & corrosion in service leading to a loss in efficiency
Belzona 4311 CR1 protects bunds from chemical attack
Date Created: 4/6/2023
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner)
Problem : Several concrete bunds had been corroded by the aggressive chemicals used in the production process. A chemical resistant system was required to provi...
Corroded vessel repaired with Belzona Superwrap II
Date Created: 8/5/2022
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1983, Belzona 9381,
Problem : Welding had been attempted but had failed, leaks reappeared around the welded seams of the doubler plates that had been installed.
Belzona protects bunds against high strength acids
Date Created: 1/3/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner)
Problem : Acids were leaking into the bund at several entry points. These were breaking down the existing coating & leading to damage in the concrete substrate.
Belzona Provides Nonskid Safety Stripping at Lube Oil Facility
Date Created: 3/27/2024
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 5231 (SG Laminate)
Problem : This high traffic area in this lube oil facility was in need of a nonskid safety grip system due to the potential slip and fall hazard the area presen...
HOTEL HOT WATER TANK RESCUE WITH BELZONA
Date Created: 8/12/2015
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5891 (HT Immersion Grade)


Problem : The hot water tank had been built into the mechanical room in a way that it was impossible to remove and replace it without resituating the whole set ...
BELZONA BULKFILL USED ON LOADING BAY
Date Created: 1/5/2017
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill)

Belzona 4111 (Magma Quartz)

Belzona 4411 (Granogrip)


Problem : Regular loading and unloading caused severe wear to the surface of the loading bay. A cost effective solution to this ongoing problem was required.
50 YEAR OLD PLINTHS RESTORED WITH BELZONA
Date Created: 2/15/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 4151 (Magma-Quartz Resin)

Belzona 4111 (Magma-Quartz)


Problem : The site had not allowed time for concrete repair on the plinths where the new machine was to be installed. The customer needed a quick solution that...
BELZONA SEALS AT POINT OF NO RETURN
Date Created: 6/28/2011
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)


Problem : The valves required a small, custom seal to prevent water re-entering the pump. These seals were not available to purchase due to the design.
BELZONA PROTECTS PLATE HEAT EXCHANGER COVERS
Date Created: 10/4/2005
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1341 (Supermetalglide)

Belzona® 9411 (Release Agent)


Problem : Galvanic and crevice corrosion to the end covers of the heat exchangers was resulting in leaking around the titanium plates and loss of efficiency.
BELZONA REPAIRS TO VACUUM STEAM JET EJECTOR - 3 YEARS AND STILL GOING STRONG
Date Created: 7/4/2005
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : The steam jet ejector was fragmented into many parts and a replacement was not immediately available.
BELZONA RESTORATION OF HISTORIC FEDERAL BUILDING
Date Created: 10/2/2006
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane) fully reinforced system


Problem : The copper gutters had to be maintained watertight without replacement.
BELZONA SAVES PLANT $400,000 PER WEEK
Date Created: 2/12/2007
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1121 (Super XL Metal)

Belzona® 5851 (HA-Barrier)


Problem : Air intrusion into ductwork seriously affected plant efficiency
BELZONA PROVIDES GREAT RETURN ON INVESTMENT
Date Created: 7/26/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : Worn shaft caused air handler to not operate effectively.
BELZONA RENEWS HOG ELBOW
Date Created: 10/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)

Belzona 1321 (Ceramic S-Metal)


Problem : The elbow wears where at one point it was criss-crossed with an AR weld. Unfortunately, the fuel feed would hang up on the AR weld pattern, causing t...
FORMING FLAT FLANGE FACES ON A VENTURI WITH BELZONA
Date Created: 9/23/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 2121 (D&A Hi-Coat Elastomer)

Belzona 2911 (QD Conditioner)

Belzona 9411 (Release Agent)


Problem : Sulphuric acid solution is fed through spray nozzles into a large venturi, where it mixes with zinc oxide dust (calcine). The venturi is lined with ru...
FASTENERS ON CONVEYOR BELT PROTECTED WITH BELZONA
Date Created: 9/22/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)


Problem : The fasteners on the conveyor belt were wearing and the product was falling in between the clipper joints.
Transformer Damaged by a Forklift Repaired with Belzona
Date Created: 1/9/2018
Industry: General Industry (GIND)  |  Products:

Belzona 1212


Problem : Forklift hit the cooling fins on an electrical transformer causing a serious oil leak.
BELZONA SAVES A BROKEN COMPRESSOR CASING
Date Created: 9/7/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Sheet)

 


Problem : Freezing water damaged WWII compressor jugs. No replacement available.
BELZONA REPAIRS ENGINE CASING
Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : The engine block had a large piece of the casing broken off.      
BELZONA EXTENDS THE LIFE OF THE ROOF
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

Belzona 3911 (PSC Surface Conditioner)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9311 (Reinforcing Sheet)


Problem : This roof had leaked for as long as they could remember. One person speculated that it had probably leaked since it had been built, which was 1906. Yo...
BELZONA OFFERS THE KEYWAY TO SUCCESS
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The keyway on this large punch press had been pounded oversize front, with a back and forth action ending in a hard stop each way.
BELZONA SAVES TIME BY REBUILDING SHAFT
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : A seized bearing damaged the shaft.
BELZONA REPAIRS RUBBER TRACK
Date Created: 9/13/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)


Problem : The exposed fabric will wick in water and rot, causing the track to weaken and require replacement.
BELZONA REPAIRS ENGINE BLOCK
Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : A hole in the engine block allowed the oil to leak out.
BELZONA SAVES TIME AND REDUCES COSTS WITH BUSHING REPAIR
Date Created: 9/13/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The loader arm bush housing was worn oversize. Welding and boring would require removing the arm.
BELZONA AVOIDS COSTLY DOWNTIME BY PATCHING FUEL BLADDERS
Date Created: 9/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2221 (MP Fluid Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Sheet)


Problem : Scrapes on the outer rubber layer of the large towable fuel bladders would allow water to wick into the fabric, weakening the fuel bladder.
BELZONA REPAIRS CHAIR LEG
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 8111 (Mouldable Wood)


Problem : The casters would break out the wood on the bottom of the chair leg.
BELZONA EXTENDS THE LIFE OF THE SHAFT
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : The shafts in this coke shaker really take a beating. It was believed that the keyway was machined oversize by mistake. The sheave was also loose on t...
BELZONA QUICKLY REPAIRS CONVEYOR BELT
Date Created: 9/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcing Sheet)

 


Problem : One of the joining clips came apart, hooked on the structure and tore away a piece of the belt. If it was left alone, it was likely to continue tearin...
BELZONA REPAIRS A CRACKED ENGINE BLOCK
Date Created: 9/23/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Engine block cracked by freezing water.
ROLL MILL SLURRY PUMP REPAIR WITH BELZONA
Date Created: 7/16/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The wear ring disintegrated allowing severe damage to the pump casing. Their need was to repair the casing and find a way to bind the new wear ring i...
BELZONA ANCHORS THE TRACK
Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : Grout had to achieve high compressive strength in short outage time
BELZONA REPAIRS SHAFT FROM CRUSHER
Date Created: 1/20/2010
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Failure of bearing caused it to spin on the shaft causing it to wear undersize.
BELZONA RESURFACES BRAKE TEST ROLLERS
Date Created: 2/22/2010
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1821 (Fluid Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : Worn original anti-slip coating on the brake rollers.
BELZONA SAFETY GRIP SYSTEM ON STAIRS
Date Created: 7/19/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)


Problem : A potential slip hazard was identified on the metal stairs.
BELZONA REPAIRS CASTING DEFECTS
Date Created: 10/24/2009
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : There were several holes on body and bladessurfaces after 4 months working due to bad casting
BELZONA SAVES ENGINE BLOCK
Date Created: 1/24/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal) Belzona 1392 (Ceramic HT2)


Problem : The engine block had a hairline crack and was badly pitted around the cylinder liners. Due to the location of the crack, it was difficult to reach to ...
COOLING TOWER FAN BLADES REPAIRED WITH BELZONA PRODUCTS
Date Created: 3/31/2010
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R Metal)

Belzona® 1321 (Ceramic S Metal)

Belzona® 5811 (Immersion Grade)


Problem : Erosion on leading edges, cracks and flaking on trailing edges of cooling tower fan blades caused by UV degradation, erosion and impingement. This red...
BELZONA EXTENDS WORKING LIFE OF FLOWMETERS BY TEN TIMES
Date Created: 12/30/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1391 (Ceramic HT)
Problem : The typical life span of PTFE sleeves in certain situations in the paper industry was only 10 to 12 weeks. All other alternative abrasion resistant ma...
BELZONA GIVES SUPPORT TO NEW RAILS OF 10 TON PRESS
Date Created: 8/25/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Irregularities in underlying steel base gave requirement for an irregular shim of between 2 & 10mm for new steel support rail for the press. 
BELZONA PROVIDES POSITIVE GRIP TO DRIVE ROLLER
Date Created: 7/29/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : Pieces of rubber cladding were frequently torn away due to build up. In addition severe wear from excessive moisture, chemical attack and abrasive med...
BELZONA STANDARD PROTECTION OF SCREW CONVEYOR FOR SOAP PRODUCTION
Date Created: 7/6/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1392 (Ceramic HT2)


Problem : Erosion/corrosion causes pitting damage on screw conveyor surface accentuated by the high working temperatures (more than 60°C), high pressure injecti...
BELZONA SAVES CAST IMPELLER FROM SCRAP
Date Created: 1/24/2017
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)


Problem : Set of cracks on one side of the newly cast impeller. The end-user had refused to accept the impeller without elimination of the cracked area. After m...
BELZONA CORROSION PROTECTION FOR CO2 ABSORBER TOWER
Date Created: 1/24/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)


Problem : Significant defects of the inner walls and the bottom of the absorber due to  corrosion and erosion in the presence of aggressive chemicals such as MD...
BELZONA 7111 ALIGNS NEW INDUSTRIAL EQUIPMENT
Date Created: 9/2/2016
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 7111


Problem : On going construction on and around these equipment could not be stopped. Application had to be performed diligently and in harmony with other constru...
BELZONA PROVIDES LONG TERM SOLUTION IN COOL ROOMS
Date Created: 11/10/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2221 (MP Fluid Elastomer)

Belzona® 5811 (Immersion Grade)


Problem : USDA inspectors made it clear that the leaks needed to be stopped. Floor needed to be repaired, coated and expansion joints sealed.
BELZONA RE-SURFACES WATER PARK FLOORS
Date Created: 6/20/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 5111 (Ceramic Cladding)
Belzona® 9221 (Surefoot Aggregate White)
Problem : Painted floors in bathrooms and outside surfaces were wearing out on a yearly basis and the city was looking for a long term solution.
BELZONA IN THE PRESS
Date Created: 2/27/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1221 (Super E Metal)


Problem : A screw fell into the printing machine causing damage to the roller.
Belzona Protects a Floor of a leading European company.
Date Created: 7/9/2020
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 was selected due to the large floor area and allowing this product to be spray applied whilst also offering chemical resistance, incorporating a broadcast of aggregate for a slip resistant finish. Belzona 4521 was used as an Elastomeric sealing system for the expansion joints.


Problem : The large floor area had cracked as the concrete did not allow for any expansion joints. When the concrete expanded the concrete had cracked in multip...
Belzona helps in the protection of a surface under the granule scraper.
Date Created: 7/18/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4151 (Magma Quartz Resin)

Belzona 5811 (Immersion Grade)


Problem : Corrosion of concrete and surface due to the scraper moving the granules around the area.
Belzona Protects Inner Tubes of Tubular Conveyors in Wood Plant
Date Created: 4/1/2020
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1311 (Ceramic R-Metal)

Belzona 1212

Belzona 9341 ( Reinforcement Sheet)


Problem : In the lower third, in which the belt slides on the steel tube, the two tubes of the tubular conveyor were partially so worn that large holes were cre...
Belzona 1321 in use at a large Sawmill in the Baltics
Date Created: 9/16/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S- Metal)

Belzona 9211 (Supergrip Aggregate)


Problem : Worn lumber transfer rollers lack the required grip to transfer lumber quickly and efficiently. This inefficiency affected the ability of transferrin...
Belzona 1812 in use at Peat Power Plant
Date Created: 9/16/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812


Problem : It is very time consuming and costly for the client. Welding would make the pipe fragile and very difficult to use post-process.
Belzona Chocking Repair on Gear Mounting
Date Created: 7/18/2019
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 7111


Problem : Gear mounting not working at full efficiency due to misalignment. Repair work need to concrete area prior to chocking.
BELZONA KEEPS THE BEANS DRY
Date Created: 10/13/2009
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 6111 (Liquid Anode)

Belzona® 3921 (GSC)

Belzona® 3111 (Flexible Membrane)


Problem : Water ingress between tank and concrete tank base. For several years tar was applied but continually failed.
STREET SWEEPER FAN PROTECTED WITH BELZONA
Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R Metal)


Problem : The blades on the fan are submitted to severe abrasion caused by solid particles entering the street sweeper.
BELZONA RECONSTRUCTS STREET SWEEPER FAN
Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Wear on the blades of the fan. Customer wanted to avoid replacing the part.
BELZONA PROTECTS STREET SWEEPER
Date Created: 9/30/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Belzona® 2111 (D&A Hi-Build Elastomer)


Problem : Abrasion on the nozzle and on the duct. Customer wanted to prevent the abrasion and impact damage.
BELZONA SAVES VALUABLE DOWNTIME IN FOOD FACTORY
Date Created: 12/2/2008
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:
Belzona® 1121 (Super XL-Metal)
Belzona® 1161 (Super UW-Metal)

Problem : The carbon steel barrel began to leak due to erosion corrosion.
Belzona Restores Sulphuric Acid Tanks
Date Created: 1/17/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)


Problem : Strong corrosion of the steel structure of the installation and the sulphuric acid storage vessel required restoration.
Belzona® Repairs worn out fan shaft due to abrasion and bearing seizure
Date Created: 2/1/2019
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Deeply worn out due to abrasion in Fan shaft due to abrasion and bearing seizure.
Belzona Repairs Gear Box Bearing Housing
Date Created: 2/1/2019
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Gear box bearing housing became damaged in-service. Worn-out bearing housing meant that the bearing would no longer sit correctly inside the gear box.
Belzona Repairs 42 Bar Active Gas Leak
Date Created: 1/16/2019
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611

Belzona 1111 (Super Metal)


Problem : Natural gas active leak developed and their safety department was about to shut down the plant to repair this dangerous leakage. This gas leak was als...
Belzona Repairs Worn Out Fan Shaft
Date Created: 2/5/2019
Industry: General Industry (GIND)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Deeply worn out due to abrasion in Fan shaft due to abrasion and bearing seizure which prevented the equipment form operating efficiently.
BELZONA PROTECTS CHEMICAL CONTAINMENT AREA
Date Created: 7/13/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 4111 (Magma Quartz)
Belzona® 4311 (Magma CR1)

Problem : Heavy deterioration of the concrete due to leakage and contamination during maintenance operations. The integrity of the structure was compromised.
BELZONA RESTORES CORRODED PUMP HOUSING
Date Created: 10/17/2005
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : The pump had extensive corrosion.
BELZONA REPAIRS LARGE HYDRAULIC RAM
Date Created: 12/5/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1221 (Super E Metal)


Problem : Many years in service had caused large vertical gouges to be worn into the ram
BELZONA SEALS ASH VALVE
Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)


Problem : Poor sealing between the steel gate and the valve housing meant that there was a 2-3 mm gap all around the seal area.
BELZONA PROTECTS CEMENT WORKS GEARBOX HOUSING
Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Poor adhesion of old non-Belzona coating.
BELZONA REPAIRS ASH SCREW CONVEYOR BEARINGS
Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)


Problem : Severe wear due to dusty working environment.
BELZONA REPAIRS HEAT EXCHANGER END COVERS
Date Created: 1/3/2006
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Holes and cracks had appeared on the end covers due to freezing water.
BELZONA HELPS SWEET MANUFACTURER AGAIN AFTER 8 YEARS
Date Created: 2/22/2006
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The Belzona coating, applied 8 years previously, was still in good condition and had only suffered some discolouration. The client, however, wanted to...
CLASSIC PUMP REFURBISHMENT WITH BELZONA
Date Created: 2/22/2006
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Erosion/corrosion from constant water flow within the pump caused erosion in critical parts of the housing.
BELZONA PROVIDES FOOD FOR THOUGHT
Date Created: 11/1/2005
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 6111 (Liquid Anode)

Belzona® 5111 (Ceramic Cladding)


Problem : Several holes in the weld seams and isolated pinholes. All surfaces showed signs of corrosion and existing paint work was cracked and peeling.
BELZONA TROUGH REPAIR
Date Created: 11/3/2005
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Micro-biological fouling occurring in trough due to temperature and pitting of substrate caused by chemicals used. This was causing health and safety ...
BELZONA KEEPS CUSTOMERS ROLLING
Date Created: 3/27/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : After the rental was returned they saw the damage and needed a repair right away, knowing the unit was booked to go right back out.
BELZONA REPAIRS AND PROTECTS PUMP CASING
Date Created: 9/26/2014
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Pump casing was showing signs of degradation. This was from possible contamination during casting process.
BELZONA REPAIRS CABLE REINFORCED CONVEYOR BELT
Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)


Problem : Cable stayed belt would develop cracks over a period of time.
BELZONA REPAIRS DAMAGED CLIP JOINT
Date Created: 8/14/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)


Problem : Clip joint had started to separate and tear.
BELZONA REPAIRS & SAVES LARGE SPLIT CASE PUMP AT COAL MINE
Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The splitter of this cast iron Worthington split case sludge pump had broken away. The mine engineers had originally discarded the “Belzona fix” and i...
BELZONA SHM-12 POSITIVE GRIP SYSTEMS USED TO RE-LAG DRIVE PULLEY
Date Created: 8/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)


Problem : The original rubber lagging was no longer effective and customer opted for Belzona because it could be done in the maintenance shop over the weekend.
BELZONA REBUILDS MAIN PIVOT SHAFT ON SITE
Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Original bearing had badly worn the main pivot shaft of this excavating crane.
BELZONA REPAIRS RUBBER LINED SLURRY PUMP
Date Created: 8/20/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)


Problem : A hole had worn into the rubber lining in a number of areas from the coal slurry and had started to erode the metal casing.
BELZONA REBUILDS SPLINE SHAFT
Date Created: 8/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Replacement part not readily available and purchasing the entire assembly would have been very costly.
BELZONA 1812 PROTECTS FAN FROM EROSION
Date Created: 9/12/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Hot, moist air (110˚C) carrying entrained dust was swirling behind and destroying the backs of the fan blades, eating away both the parent metal and t...
BELZONA PROVIDES EMERGENCY REPAIR ON A WORN CONVEYOR BELT
Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : A large hole had formed in this conveyor belt, causing an interruption in production.
BELZONA REBUILDS CONVEYOR DRIVE SHAFT IN PLACE
Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9411 (Release Agent)


Problem : This 8” diameter shaft carries the head pulley of a large conveyor belt. The bearing seat on the drive end was heavily scored worn more than ¼” unders...
BELZONA REDUCES SLIP RISK ON SCHOOL STEEL WALKWAY
Date Created: 2/17/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1821 (Fluid Metal)


Problem : The chequer plate had become polished over time by regular foot traffic by the pupils and staff and was posing a significant slip risk to all who used...
BELZONA SAVES COLLEGE BALCONY AND SUPPORTING LINTELS
Date Created: 2/17/2012
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)

Belzona® 4141 (Magma Build)


Problem : The balcony floor which also acted as a roof area for the walkway below had become porous and had been allowing water to penetrate to the ceiling and ...
BELZONA REPAIRS AND PROTECTS ENGINE BLOCK AND CYLINDER LINERS
Date Created: 6/18/2012
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1391 (Ceramic HT)


Problem : Corrosion and cavitation damage in cooling water area as well as leaking O-ring sealing surfaces.
BELZONA GRIP SYSTEM FOR NEW BRAKE TEST ROLLERS
Date Created: 4/2/2013
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 5811 (Immersion Grade) 

Belzona 4151 (Magma-Quartz Resin)

Belzona 9211 (Supergrip Aggregate)


Problem : The client reqiured that the rollers gave a consistant level of grip and which would also offer longevity.
BELZONA SOLUTION FOR SPALLED VICTORIAN LINTEL
Date Created: 10/25/2013
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4141 (Magma-Build)


Problem : The lintels of the main door and windows had suffered severe deterioration. Carbonation of the concrete had allowed rebar corrosion leading to spallin...
BELZONA COATS STACK WHILST IN SERVICE
Date Created: 12/14/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 5851 (HA-Barrier)
Problem : External corrosion protection requiired but stack could not be taken out of service.
BELZONA RESTORES OFFICE FACADE
Date Created: 5/29/2012
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 5151 (Hi-Build Cladding)


Problem : Concrete Panels on the lower section of the building had chipped, spalled and aesthetically degraded over time due to dirt and environmental contamina...
BELZONA SHAFT REPAIR AT STEEL MILL
Date Created: 4/26/2012
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Heavy wear on the drive locations led to excessive downtime for the customer
TWO DAY BELZONA REPAIR TO HEAT EXCHANGER
Date Created: 5/22/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Heat exchanger was suffering bimetallic corrosion (copper tubes, steel tube sheet and cast iron covers), causing leakage on the tube sheet.
Belzona Repair an Engine Casing of a Luxury Car
Date Created: 2/8/2019
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1212


Problem : Several mounting bracket sets were cracked and broken. The customer wanted to achieve a perfect finish for both strength and aesthetic point of view. ...
BELZONA PROTECTS ACID VESSEL FROM CHEMICAL ATTACK
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)


Problem : The acid had damaged the teflon coating.
BELZONA PROTECTS NEUTRALIZATION PIT
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4911 (Magma TX Conditioner)

Belzona 4141 (Magma-Build)

Belzona 4131 (Magma-Screed)

Belzona 5811 (Immersion Grade)

Belzona 4311 (Magma CR1)


Problem : Existing rubber liner had torn, allowing the water, caustic and acid to attack the concrete substrate.
BELZONA'S SHAFT REPAIR RESTARTS PRODUCTION
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : Shaft was worn and damaged.
BELZONA REPAIRS AND COATS RUBBER SOCK
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2221 (MP Fluid Elastomer)

Belzona 2311 (SR Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : The rubber sock was worn.
BELZONA PROTECTS MAIN ON A MIXING TRUCK AGAINST ABRASION
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Impact and abrasion caused by flowing concrete.
BELZONA APPLIES POSITIVE GRIP SYSTEM ON DRIVE PULLEY
Date Created: 3/12/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1821 (Fluid Metal)

Belzona 9211 (Supergrip Aggregate)


Problem : Existing steel lagging to create traction failed. This creates exposed edges which could possibly tear the belt.
BELZONA REPAIRS AND PROTECTS DAMAGED DRAINS
Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)


Problem : The edges of the floor drain were breaking due to a combination of chemical attack and physical damage.
BELZONA PREVENTS SLIPPAGES ON SPEED UP WHEELS
Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)


Problem : Original equipment manufacturer of a sawmill and lumber handling equipment require a positive grip to move timber on its machinery.
BELZONA REDUCES DOWNTIME WITH SHAFT REPAIR
Date Created: 9/5/2014
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9411 (Release Agent)


Problem : Bearing failure caused severe scoring to shaft.
BELZONA REPAIRS SUMP AT A GAS STATION
Date Created: 9/10/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1291 (ES-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 9341 (Reinforcing Tape)


Problem : Water was flowing in through the seams inside the sump.
BELZONA RETURNS CONVEYOR BELT TO SERVICE
Date Created: 9/11/2014
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9111 (Cleaner Degreaser)


Problem : The conveyor belt had torn and was taken offline until it was repaired.
BELZONA TECHNOLOGY REPAIRS SHAFT
Date Created: 8/18/2015
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1212

Belzona 9411 (Release Agent)


Problem : Poor lubrication and wear to the bearing caused it to gouge out material from the pulley shaft.
BELZONA PROTECTS ROAD SWEEPER BOX AGAINST CORROSION
Date Created: 8/18/2015
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5111 (Ceramic Cladding)

Belzona 6111 (Liquid Anode)


Problem : The sweeper box was suffering from corrosion from the inside, thus shortening the life of the unit.
BELZONA PROTECTS TANK FROM CORROSION AND CHEMICAL ATTACK
Date Created: 9/17/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892


Problem : Protection of new build tank from corrosion and chemical attack.
PIPE ELBOW REPAIRED AND PROTECTED WITH BELZONA
Date Created: 8/20/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9381 (Reinforcement Sheet)

Belzona 9811 (Alumina Tiles)


Problem : The blast material going through the pipe wore a hole to the side of the pipe elbow.
BELZONA OFFERS PROTECTION TO METAL WEAR PLATES
Date Created: 8/20/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1111 (Super Metal)

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 9811 (Alumina Tiles)


Problem : The wear plates were constantly eroded by the blast media and only lasted weeks in service before being replaced. A big problem arose when the replace...
Belzona seals roof over production area
Date Created: 10/5/2012
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer) 

Belzona® 3111 (Flexible Membrane) 


Problem : The effect of weather and UV caused rubber seals around ductwork penetrations to degrade allowing rainwater to leak directly into the production area ...
BELZONA INCREASES EFFICIENCY OF COOLING WATER PUMPS
Date Created: 6/25/2012
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1341 (Supermetalglide)


Problem : Traces of cavitation, corrosion damage as well as material loss found on the wetted surfaces of the pump. It was necessary to rebuild and coat the inl...
BELZONA RESTORES TWO PUMP IMPELLERS
Date Created: 6/6/2007
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The two impellers had severe damage because a large bolt was left in the inlet of the pump
LIVE WATER LEAK CLAMPED WITH BELZONA
Date Created: 8/4/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : The hot water line was leaking from an expansion tank to the 2" line. The supply of hot water could not be shut off since it fed water to the emergen...
BELZONA SMOOTHS AIRPORT RUNWAY
Date Created: 7/25/2015
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)


Problem : Prior patching material failed. A steel plate was used to cover the hole.
Belzona Repairs Screw Feed Trough
Date Created: 7/15/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide) 

Belzona 1814

Belzona 9811 (Alumina tiles) 


Problem : This screw conveyor was used for the movement and seperation of media such as glass, plastics and general waste for a landfill site. The harsh media g...
Belzona Repairs Fertilizer Tank
Date Created: 8/15/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4911 (Magma TX Conditioner)

Belzona 4311 (Magma CR1)


Problem : An existing fiberglass lining had failed at the bottom of the tank due to not having the correct chemical resisatnce for the range of chemical circula...
Belzona 1812 Saves Magnetic Wheel
Date Created: 4/26/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812

Belzona 5811


Problem : Previous polyurethane coating failed due to impact from magnetically transporting heavy cans of ink from one conveyor belt to another. The customer ne...
PIPE REPAIR ON TANK
Date Created: 5/2/2005
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (E-Metal)

Belzona® 1291 (ES-Metal)

Belzona® 5811 (Immersion Grade)


Problem : Sulfuric acid fumes were causing health and Sstety issues as well as destroying the pipe outlet on the fiberglass tank.
HOPPERS LINED WITH BELZONA FOR EXTENDED LIFE
Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)

Belzona® 2111 (D&A Hi-Build Elastomer)


Problem : Unloading of solids, composed of fine stone approximately 1/32" diameter, creating high abrasion on the inside surface of the hoppers.
BELZONA RESCUES KOMATSU LOADER
Date Created: 9/28/2009
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1161 (Super UW-Metal)


Problem : Loader drove over rock and cracked the casing in many areas
STRESS FREE SEALING OF THREADED PIPES WITH BELZONA
Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)


Problem : Traditional welding could not be used because of stress cracking, sparks and possible fire.
BELZONA FLOOR UPGRADE PROVIDES ENVIRONMENTAL PROTECTION
Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 1121 (Super XL Metal)


Problem : Original coating worn, not bonded in many areas and did not meet environmental requirements. System needs to contain potential spills or leaks.
BELZONA MAKES MESSY JOB EASY CLEAN
Date Created: 11/14/2012
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : It takes someone about an hour with a power washer, hammers, and wire brushes to clean this before the next use. Frequent re-painting of the guard is ...
BELZONA STOPS FLOOR DRAIN LEAKS
Date Created: 10/13/2011
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : Leakage from the floor drains was problem from the start. Connection between steel and tiles was faulty. Result was the leakage to the next floor.
LARGE GEARBOX RESTORED WITH BELZONA
Date Created: 6/24/2011
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Wear in the bearing housing was causing vibration.
BELZONA PROVIDES SAFE WELCOME
Date Created: 4/10/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S Metal)


Problem : During rain or snow people have slip problems on the ramp into the offices.
BELZONA REPAIR TO PIVOT PINS OF MILL
Date Created: 4/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : The two pivot pins supporting the crusher are damaged due to loading and working environment.
BELZONA REBUILDS SHAFT & KEYWAY ON JAW CRUSHER
Date Created: 4/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Shaft and keyway worn and damaged
PROTECTION OF CARBIDE MIXTURE TRANSFER EQUIPMENT WITH BELZONA
Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)


Problem : The highly abrasive carbide mixture wears tubes, pipe bends as well as the crusher itself.
BELZONA IMPROVES CONVEYER EFFICIENCY
Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2211 (MP Hi-Build Elastomer)
Problem : Products were sliding on the belt due to incline and smooth surface.
BELZONA KEEPS VEHICLES MOVING
Date Created: 4/1/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 9211 (Suregrip aggregate) 


Problem : During the rain or snow, vehicles were slipping when moving off  the brake testing rollers. 
Belzona Extends the Life of Mixing Blades
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : Heavy erosion, without any protection a mixing anchor lasted about 3 months.
Belzona Protects Settlement Tank
Date Created: 10/17/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Erosion/corrosion damage was affecting the normal operation of the equipment
Wood Particles Drum Repaired with Belzona
Date Created: 12/7/2018
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1812 (Ceramic Carbide FP)


Problem : The glue and wood particles mixture was very abrasive and the after a short period of time, there was localised damage to the drum.
Belzona repairs damaged turbine flange face
Date Created: 10/17/2017
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1591 - Belzona 1593 would now be recommended.


Problem : Wet steam caused erosion corrosion damage to flange face of turbine casing. This damage meant steam leakage from the turbine.
Belzona seals leaking water tank
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Corrosion underr insulation caused by contamination from chemically treated water led to 9.5mm hole in the tank.
Bed plate of pressing machine rebuilt with Belzona
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Hydrochloric acid condensed from the process destroyed the base plate of the pressing machine.
Belzona repairs joints in concrete
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 2211 (MP Hi-Build Elastomer) 


Problem : Heavy fork lift truck traffic destroyed joint nosings.
Vacuum drum pivots repaired with Belzona
Date Created: 10/18/2017
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : After long time in service the pivot/shaft had become badly worn aggravated by corrosion.
Belzona Saves Impeller After Chemical Exposure
Date Created: 3/6/2019
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 4311 (Magma CR-1)

Belzona 9111 (Cleaner/ Degreaser)


Problem : A pump and impeller were badly damaged by accidental contamination with sulfuric acid at 20% concentration. Lead time for a new unit was 12 weeks, lea...
BELZONA ROOF SYSTEM PROVIDES ADDED BENEFITS
Date Created: 2/23/2009
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)
Belzona® 4111 (Magma Quartz)

Problem : Minor leaks were causing unsanitary conditions in the kitchen and the HVAC system could not keep up with major temperature and humidity fluctuations c...
BELZONA REPAIRS AND PROTECTS 18 FOOT DIAMETER FLANGE FACE
Date Created: 9/29/2009
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4341 (Magma CR4)


Problem : Flange was attacked by 98% Sulfuric acid at elevated temperature after Teflon lining was damaged.
BELZONA COATED CHILLERS 10 YEARS ON
Date Created: 6/4/2007
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona® 1321 (Ceramic S-Metal)
Problem : Premature corrosion was taking place and long term protection was needed.
Internal Floating Roof (IFR) Repair - Belzona Florida
Date Created: 11/28/2023
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal)
Problem : Customer needed to repair their IFR ( Internal Floating Roof ) cable guides because corrosion issues we're chronic and an easy repair needed to be fou...
BELZONA BECOMES STANDARD REPAIR ON BOTTLE FILLING EQUIPMENT
Date Created: 4/4/2006
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Belzona® 4311 (Magma CR1)


Problem : Corrosion from spills causes the bottle location tooling to loosen. The loose tooling causes more spillage and an ever worsening corrosion.
BELZONA SEALS LEAKING CAUSTIC TANK
Date Created: 2/13/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Supermetal)


Problem : The caustic tank used as part of the process had sprung leaks along the weld seams.
BELZONA PROTECTS ENGINE SUMPS AT OEM
Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5891 (HT Immersion Grade)
Problem : Most of production based on sub-contracting out the work but sump fabricator did not have expertise to specify coating for engine sumps.
BELZONA DRAIN COVERS
Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz)
Problem : Existing covers and surrounds badly deteriorated due to corrosion and chemical attack. rapid solution required due to continuous production schedule o...
BELZONA REPAIRS EBONITE COVERED CARPET ROLL
Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The ebonite had suffered from localised wear and was not readily repairable. In fact the original manufacturer did not recomend repair of this materia...
BELZONA LINING OF WATER TANK
Date Created: 1/4/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811DW (DW Immersion Grade)
Belzona® 1111 (Super Metal)

Problem : Over a period of years the interior lining of the tank had deteriorated to a point where it was both leaking and affecting the water quality.
BELZONA REPAIRS LEAK IN HOT ACID PIPELINE
Date Created: 4/3/2008
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:
Belzona® 1311 (Ceramic R Metal)
Belzona® 4301 (Magma CR1 Hi-Build)

Problem : A cast "T" junction had developed a large hole and a replacement unit was several weeks away
BELZONA PROTECTS BLOWER HOUSING FROM CHEMICAL ATTACK
Date Created: 4/11/2008
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 4341 (Magma CR4)


Problem : Hot acid mist was attacking the unprotected cast iron casing.
BELZONA ELASTOMERS USED FOR SWIMMING POOL EXPANSION JOINTS
Date Created: 11/28/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)


Problem : Original expansion joint material was no longer effective
BELZONA SEALS EXPOSED PARKING DECK SEAMS
Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3121 (MR7 Membrane)


Problem : Customer was looking for a long lasting solution for sealing seams on an exposed concrete parking deck.
BELZONA PROTECTS SCREW CONVEYORS FROM EROSION
Date Created: 12/22/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Customer required a coating that had good abrasion resistant qualities.
Belzona SuperWrap II Patch Saves Tank
Date Created: 11/22/2017
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II System

Belzona 5811 (Immersion Grade)


Problem : Several areas of the tank had a loss of metal thickness due to corrosion under insulation.
BELZONA SAVES TIME IN A BATTERY STATION
Date Created: 3/2/2015
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

 Belzona 4131 (Magma-Screed)

 Belzona 5811 (Immersion Grade)


Problem : The main path for the current battery forklift was worn to the point where the lift could no longer be used to exchange charged batteries onto the for...
REPAIR AND PROTECTION OF FOUNDRY SAND MIXERS WITH BELZONA
Date Created: 5/23/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide)


Problem : Severe wear on the bottom as well as the lower part of the inside walls/sides where the mixer arm passes and scrape along the sides.
BELZONA GRIP SYSTEM MAINTAINS BRAKE TEST EQUIPMENT
Date Created: 6/19/2012
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The drive rollers in the brake tester lose their grip and do not have sufficient friction with the tyre to complete an accurate test.
BELZONA RESTORES KITCHEN WASHROOM FLOOR
Date Created: 11/30/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona® 4111 (Magma Quartz
Belzona® 5231 (SG Laminate)
Problem : The terrazzo floor had degraded from constant cleaning and contact with cleaning solutions.
BELZONA ELASTOMER VS SAND & WATER ABRASION
Date Created: 6/7/2007
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)


Problem : Client looking to extend life so as to minimize high downtime costs.
BELZONA SEALS SPY GLASSES IN VESSEL
Date Created: 5/14/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)


Problem : Corrosion had occurred at the spy glasses caused by the Hydrochloric acid used during the regeneration process. 
BELZONA SUCCEEDS WHERE NOBLE METALS FAIL
Date Created: 12/4/2015
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1811 (Ceramic Carbide)

Belzona 4151 (Magma-Quartz Resin)


Problem : Severe dry abrasion from ferrite powder was wearing mixer wheel despite being constructed from expensive noble metal alloy. Belzona consultant recomme...
A Durable Belzona Coating for Conveyor
Date Created: 5/16/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Conveyor suffering build up of product causing flights to drive up into conveyor ceiling. Customer sought to reduce the excessive maintenance down tim...
BELZONA PROTECTS BLAST FURNACE SCRUBBER
Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1321 (Ceramic S Metal)
Belzona® 1341 (Supermetalglide)
Belzona® 5811 (Immersion Grade)

Problem : Blast Furnace gases and particulates had corroded the original venturi scrubber. Items were building up on the steel and the lower portions were erodi...
BELZONA REFURBISHES LOADER
Date Created: 12/3/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Sloppy pin fit allowed too much movement in the bucket arm. The bushing wore away allowing metal damage and lifting problems.
Belzona Repairs Chemical Storage Room Floor
Date Created: 3/29/2022
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

 


Problem : Steel tiles had failed in one area of a chemical storage area, leaving damaged concrete. Any repairs needed to be able to protect against water and ge...
Belzona Coats Entry Drive Rollers With A Low Friction Coating
Date Created: 9/15/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1341 (Supermetalglide)

Belzona 9111 (Cleaner Degreaser)


Problem : Bailed product is offered on to 'entry drive rollers' and this causes intermittent fusion at various points on the line, creating blockages and line s...
PICKLE TANK REPAIRED USING BELZONA PLATE BONDING
Date Created: 7/22/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build) 

Belzona 4311 (Magma CR1)


Problem : Corrosion issues prompted the Client to seek a cost effective solution to seal an internal-to-external drainage outlet. A swift application was requir...
BELZONA SHAFT REPAIR ON SUBMERSIBLE PUMP
Date Created: 12/19/2007
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1131 (Bearing Metal)
Problem : Damage to bearing surface caused by constant motion of phosphor bronze bushing
BELZONA REPAIR TO KING PIN BUSH HOUSING
Date Created: 7/27/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Wear of the seats leading to increased clearance
TIRE REPAIR WITH BELZONA ELASTOMER
Date Created: 7/28/2005
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : A piece of metal penetrated the sidewall.
BELZONA PREVENTS COSTLY LEAKAGE
Date Created: 3/24/2008
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : The ingress of limestone particles into the 10-20mm gap between the tubular screw conveyor and its housing leads to wear and leakage of milling media ...
BELZONA PROTECTION OF CO<sub>2</sub> COMPRESSOR
Date Created: 3/27/2008
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)Belzona® 1392 (Ceramic HT2)


Problem : Erosion/corrosion damages on the outlet section due to high temperatures (110°C), water injection and acid contaminated flue gas.
BELZONA REPAIRS AND PROTECTS HEAT EXCHANGER
Date Created: 4/26/2016
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4341 (Magma CR4)


Problem : Severe corrosion/erosion on both ends of two heat exchangers,
Belzona Brings Shaft Back to Life
Date Created: 11/13/2014
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1121 (XL-Metal)


Problem : Failed bearings damaged the shaft and prevented it from operating correctly.
SWIMMING POOL FILTERS SEALED WITH BELZONA
Date Created: 6/23/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212

Belzona 5811DW2 (DW Immersion Grade)


Problem : Filters were leaking due to defective welds
BELZONA KEEPS THE FLOW GOING
Date Created: 5/23/2016
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Impeller vanes on water pumps had been damaged by cavitation erosion corrosion, leading to reduced efficiency.
80 TONNE BULLDOZER TRACKS-NO PROBLEM FOR BELZONA
Date Created: 8/5/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)


Problem : The workshop floor had been damaged by the caterpillar tracks making 180 degree turns tearing up the concrete.
BELZONA MAINTAINS CORRODED SPRINKLER TANK BY PLATE BONDING
Date Created: 3/7/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)


Problem : Over several years the tank had become badly corroded around approx. 50% of the circumference at the water line causing it to split open in some areas...
BELZONA SAVES CORRODED SPRINKLER TANK BY PLATE BONDING
Date Created: 3/7/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)


Problem : Over several years the tank had become badly corroded at the water line around approx. 50% of the circumference, causing it to split open in some area...
BELZONA REPAIR TO LARGE EXCAVATOR CONTROL CABLE
Date Created: 12/1/2005
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 2311 (SR-Elastomer)


Problem : Torn cable cover due to weather influences and friction with ground. There was need for material which is elastic, has good athesion, abrasion and wat...
BELZONA KEEPS WHEAT REFINER RUNNING
Date Created: 12/1/2005
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1221 (Super E-Metal)


Problem : Bearing failure damaged the shaft.
Belzona makes grit trucks fit for the winter
Date Created: 11/19/2009
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Auger screws from salt gritting trucks get worn due to the abrasive effect of the salt grit and corrosion resulting in shorter than desired life expec...
Belzona Repairs Damaged Bund Wall
Date Created: 11/5/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4141 (Magma Build)

Belzona 4181 (AHR Magma-Quartz)


Problem : While the visible damage is purely cosmetic, if the tank were to spill, the bund would no longer be able to contain the chemicals and they would pass ...
Belzona Performs a Classic Repair
Date Created: 5/13/2005
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9341 (Reinforcement Tape)


Problem : A small crack had developed in the 2.8 litre engine casing of this 1951 David Brown Lagonda.
Belzona, the Alternative to Welding in Difficult Situations
Date Created: 4/26/2005
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The tank was experiencing classic Corrosion Under Insulation caused by water ingress that was sitting on the lagging bands around the tank and soaking...
Belzona® 1321 Injects New life into Old Shaft
Date Created: 4/24/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : A collapsed bearing had caused excessive wear to the shaft neccesitating either a full repair or replacement.
BELZONA REPAIRS PURGE TANK
Date Created: 9/22/2014
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 5892


Problem : A purge tank was getting corroded to the point that hot water was seeping through small holes in the tank. Leakage and safety were a great concern.
BELZONA SEALS PACKING FACILITY
Date Created: 11/20/2008
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona® 3111 (Flexible Membrane)
Problem : Roof was leaking through the seams and joints.
Applying Belzona Coating For Internal Surface Of Media Filters
Date Created: 11/15/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5821


Problem : Protect the media filters from erosion-corrosion
Belzona Rebuilds Kiln Support Roller Shaft
Date Created: 6/7/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)


Problem : In service the shaft had become worn in the area where the lip seal ran. This allowed oil to leak past the seal resulting in the need for regular oil ...
Belzona Rebuilds Shaft on Blanching Machine
Date Created: 5/13/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Shaft was worn in the bearing area. This increased pressure on the bearings resulting in a very short service life.
BELZONA TANK BASE SEALING PREVENTS STRESS CORROSION CRACKING
Date Created: 12/13/2006
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3111 (Flexible Membrane) System


Problem : Materials engineers on-site had highlighted that a stress corrosion cracking environment could be created if water was allowed to ingress under the ta...
BELZONA PROTECTS STAINLESS STEEL FROM ACID FUMES
Date Created: 2/4/2009
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 5811 (Immersion Grade)
Problem : Stainless steel suffering corrosion and attack from HCl fumes generated in the production process.
BELZONA SAVES ANIMAL FEED MANUFACTURER
Date Created: 12/7/2005
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131 (Bearing Metal)


Problem : With one of two spray dry pumps down, plant production was reduced by half.
BELZONA REPAIRS TO ROOFTOP EXHAUST DUCTING
Date Created: 5/24/2007
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 2211 (MP Hi-Build Elastomer)
Problem : Joints were leaking allowing escape of unpleasant gases into the neighbourhood leading to many complaints.
ENGINE REPAIR WITH BELZONA
Date Created: 6/8/2007
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:
Belzona® 1311 (Ceramic R Metal)
Belzona® 1391 (Ceramic HT)

Problem : Erosion/corrosion on the cylinder block behind the cylinder liners allowed engine coolant to leak into the lubricating oil causing an engine failure.
CATERPILLAR 631 ENGINE REPAIRED WITH BELZONA
Date Created: 6/16/2007
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona® 1311 (Ceramic R-Metal)
Problem : A previous repair with "Brand X" epoxy failed. The owner took it to his own shop & did the work.
BELZONA SEALS UNSANITARY LEAKING FLOOR DRAIN IN FOOD PLANT
Date Created: 6/29/2007
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : Leak around drain allowed waste product into the sanitary production packaging floor below.
BELZONA PROTECTS CONCRETE FROM 50% CAUSTIC SOLUTIONS
Date Created: 3/15/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5891 (HT Immersion Grade)


Problem : 50% Caustic solution containment area coating had failed and needed re-coating.
BELZONA RESTORES HEAT EXCHANGERS
Date Created: 3/15/2012
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Severe galvanic corrosion on the flange face and tube sheets of heat exchangers.
BELZONA EXTENDS LIFE OF MIXER BOWLS FROM ENGINE CASTING PLANT
Date Created: 1/6/2010
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1812 (Ceramic Carbide FP)


Problem : Inside surface of bowl was being eroded by the sand mixture. The bowl measures approximately 19 inches in diameter by 27 inches in length. The inner s...
BELZONA KEEPS IKARUS BUSES ROLLING
Date Created: 2/9/2006
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : General wearing problem on bearing houses and other axle parts.
BELZONA CONTRIBUTES TO PUMP EFFICIENCY PROGRAMME IN STEEL PLANT
Date Created: 11/11/2010
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Damage due to erosion and corrosion caused high efficiency loss. The 12 selected pumps are 15 years old. But there are another 60 pumps 30-36 years ol...
Rubber lined ionization chamber repaired with Belzona
Date Created: 7/20/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2921 (Elastomer GP Conditioner)

Belzona 2111 (D&A Hi-build Elastomer)

Belzona 2121 (D&A Hi-coat Elastomer)


Problem : Damage of the original rubber lining of an ionization tower
BELZONA SAFETY FLOORING AROUND MIXER
Date Created: 8/4/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4411 (Granogrip)


Problem : The floor was covered with a rubber lining which was very slippery when Glycol was spilt on it. One worker had broken a foot after slipping on the flo...
BELZONA PROVIDES HYGIENIC WALLS
Date Created: 8/4/2016
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 5111 (Ceramic Cladding)


Problem : The previous coating on the walls did not withstand ultraviolet radiation, and liquid disinfectants used to create a sterile environment.
BELZONA SUCESSFULLY UPGRADES SPIRITS CONTAINMENT AREA
Date Created: 2/6/2012
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma screed)  Belzona® 4141 (Magma Build)  Belzona® 5811 (Immersion Grade)


Problem : The existing protective system had failed. The chemical containment area could no longer be relied upon to prevent liquid loss into the groundwater/wa...
BELZONA UPGRADES SAFETY AND APPEARANCE OF SCHOOL ENTRANCE
Date Created: 8/8/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5231 (SG Laminate)

Belzona® 4411 (Granogrip)


Problem : Step nosings had become damaged and overall very dirty. The school wanted the main entrance upgrading and wanted to ensure the steps were safe for its...
BELZONA REBUILDS BAKERY FLOOR
Date Created: 11/12/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2221 (MP Fluid Elastomer)


Problem : Oils, flour and cleaning water were going under the dough mixing machine. falls needed to be created to enhance drainage and ease of cleaning in this ...
BELZONA UPGRADE TO FLOOR IN CHOCOLATE FACTORY
Date Created: 11/12/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5231 (SG Laminate)


Problem : The existing coating had begun to deteriorate and sections of the main walk area had been removed exposing the concrete substrate beneath. This was no...
Belzona Repairs Trip Hazards at Cider Factory
Date Created: 11/16/2010
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4131 (Magma Screed)


Problem : There are access lids at the base of the tank which are held in place with bolts and secured by a gasket to the base of the lid. However, these areas ...
BELZONA PROVIDES COST EFFECTIVE SOLUTION TO CONVEYOR BELT REPAIRS
Date Created: 2/10/2011
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : An L shaped cut approximately 300mm across the length of the belt was found in a new conveyor belt.
BELZONA SEALS RE-DESIGNED WORKSHOP ROOF
Date Created: 10/21/2011
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3131 (WG Membrane)


Problem : Heavy rainfall resulted in flooding within the workshop area. In addition, the drain pipes within the valley gutter were completely blocked.
Belzona Tank Base Sealing System Applied to Nitrogen Tank
Date Created: 6/24/2021
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3131 (WG Membrane)

Belzona 4131 (Magma-Screed)


Problem : The tank had developed a void between its annular ring and plinth substrate. The asset owner had concerns that if the void had been left to deteriorat...
Belzona Ceramic Cladding Protects Bailing Machine
Date Created: 7/27/2022
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 6111 (Liquid Anode)

Belzona 5111 (Ceramic Cladding)


Problem : The steel was going rusty and the rust contaminating / discolouring the white coloured fibre prior to despatch to the customers.
Belzona prevents prolonged shutdown due to sulfuric acid flange leak
Date Created: 8/10/2022
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1392 (Ceramic HT2)


Problem : The client had an emergency shut down due to hot sulphuric acid leaking from a flange which had previously been coated with a fluoropolymer. The job w...
Belzona Pump Coating Offers a Saving of up to 20% on Energy Costs
Date Created: 3/29/2022
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : The pump casing had corrosion and erosion damage around the surface area where the open impeller vane tip runs. One of the pumps had it performance an...
BELZONA UPGRADES SPIRITS CONTAINMENT AREA
Date Created: 11/8/2019
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4141 (Magma-Build)

Belzona 5811 (Immersion Grade)


Problem : The existing protective system had failed. The chemical containment area could no longer be relied upon to prevent liquid loss into the groundwater/wa...
BELZONA RESTORES HYGIENE LEVELS IN SWEET/CANDY MANUFACTURER
Date Created: 11/12/2010
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 4141 (Magma Build)  Belzona 5111 (Ceramic Cladding) 


Problem : New Kitchen was being installed and required repairs to walls and a coating to be applied to ensure hygiene levels were met.
Chemical Resistant Belzona Lining Applied to Interior of Mixer Drum
Date Created: 1/17/2020
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4341 (Magma CR4)


Problem : Following the success of Belzona systems in the past, the client requested that Belzona apply a chemical resistant coating system to a newly fabricate...
Belzona 1391S Applied to New Cyclonic System
Date Created: 5/7/2024
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1391S
Problem : The customer's existing equipment was badly damaged, with various protrusions having been repaired on a breakdown basis using Belzona cold bonding tec...
Belzona Supports OEM’s with Heat Exchanger Lining
Date Created: 6/3/2024
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1593
Problem : The customer required a lining for their newly fabricated heat exchangers to prevent corrosion, increase temperature resistance, and prolong the equip...
Abrasion Protection of Linatex Tower
Date Created: 1/16/2020
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1812 (Ceramic Carbide FP)

Belzona 9811


Problem : The abrasive qualities of sand had resulted in wear and holes on the steel chute. The equipment only lasted six months before wearing out, so a more p...
BELZONA REPAIRS TANK NOZZLE
Date Created: 9/10/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build)

Belzona 4311 (Magma CR1)


Problem : The original coating inside the tank nozzle failed due to acid erosion. Sulfuric acid began leaking into the containment area.
BELZONA SAFEGUARDS BOTTLING PLANT
Date Created: 2/10/2007
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Extensive deep pittings and corrosion all over the large ring led to loss of pressure.
BELZONA ELIMINATES BREACHES IN BLAST FURNACE
Date Created: 10/19/2009
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Abrasive dust and gases from the blast furnace had bypassed packings and seals around the shaft for the flow control gate at the top of the blast furn...
BELZONA REJUVENATES STEEL PLANT ACID & CAUSTIC BUNDS
Date Created: 9/27/2011
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4311 (Magma CR1)


Problem : The two bund areas needed complete refurbishment. Over the years acid and caustic residues had attacked the bunds and left them both badly deteriorate...
STEEL PLANT NOW BACK ON LINE WITH BELZONA WRAP
Date Created: 8/26/2011
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 9341 (Reinforcing Tape)


Problem : The gas leak on the cast iron pipe was detected and once excavated a 10 inch long crack over the socket area was found to be the cause. The pipe was c...
BELZONA RECESSED LINING MARKING SURVIVES CONSTANT ABUSE
Date Created: 5/27/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 9221 (Surefoot Aggregate White)


Problem : This leading waste handling company had many sites nationally, which all had problems with line marking. The heavy plant shovelling waste about would ...
RECESSED BELZONA SELF LEVELLING LINE MARKING
Date Created: 5/27/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5231 (SG Laminate)

Belzona 9221 (Surefoot Aggregate White)


Problem : Line markings in the facilities of this leading waste handling company typically only lasted days before being destroyed by the heavy plant shovels. ...
BELZONA TERMINATES ATTACK FROM CHILLER TREATMENT CHEMICALS
Date Created: 5/17/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : The galvanised steel and carbon steel surfaces of these tanks were being attacked by the chemicals that were being used to keep Legionnaires' disease ...
BELZONA STOPS COSTS SPIRALLING OUT OF CONTROL
Date Created: 5/19/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)


Problem : An unwanted reaction within these assets is the formation of hot hydrochloric acid, which was then attacking the steel spirals. It was thought that th...
BELZONA GRIP SYSTEM OUTSTRIPS THE COMPETITION
Date Created: 6/2/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4411 (Granogrip)

Belzona 9231 (Surefoot Aggregate)


Problem : In 2005 the client had used Belzona 4411 on a series of external ramps to avoid slip incidents. As they later found adjacent areas that were undercove...
BELZONA PROTECTS RIVER TEES
Date Created: 8/12/2009
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4141 (Magma Build)

Belzona® 5811 (Immersion Grade)


Problem : New office facilities on riverside had outbuildings for the emergency generator and its oil supply. In order to comply with DEFRA regulations, every e...
BELZONA REPAIRS IRRIGATION HOSE
Date Created: 9/16/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2111 (D & A Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)


Problem : A small crack formed from hose working on and off the reel.
FORMATION OF LOW PROFILE OIL CONTAINMENT TRAPS WITH BELZONA
Date Created: 11/25/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)


Problem : The problem is leaking oil (or chemicals) from machinery which seeps/spills/runs across the floor and into pedestrian walkways. This causes problems f...
BELZONA REPAIRS DRESSER COUPLING
Date Created: 9/19/2014
Industry: General Industry (GIND)  |  Products:

Belzona 1111 (Super Metal)


Problem : The newly fabricated fitting had a slightly flat spot at the joining weld that would not allow a complete seal with the dresser coupling.
BELZONA REPAIRS BUTTERFLY VALVE GASKET
Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)


Problem : The butterfly valve from the main circulating water system of the power plant was removed for maintenance and required a new gasket prior to reinstall...
BELZONA PROVIDES EXCELLENT SUPPORT FOR HYDRAULIC PAPER CUTTER
Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4131 (Magma-Screed)


Problem : The customer installed a custom sheeter for their printing operation. The sheeter takes roll stock (paper) and cuts it into sized sheets for a printi...
BELZONA SEALS ABSORBER TO PROTECT AGAINST EROSION-CORROSION
Date Created: 9/15/2014
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2131 (D & A Fluid Elastomer)

Belzona 9411 (Release Agent) 


Problem : The absorber end cover was removed to service the absorber and required a new gasket prior to reinstallation.
Belzona Repairs Corroded Lime Tank
Date Created: 10/13/2017
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL Metal)

Belzona 5811 (Immersion Grade)


Problem : The tank was suffering from corrosion problems around the outer lower sections of the tank. In addition to this, there was also corrosion to the base ...
BELZONA SEALS LEAKING HEAT EXCHANGER PIPE
Date Created: 5/19/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)


Problem : Customer had made several attempts to braze the leak without success due to the thin wall nature of the copper pipework. The nature of the continuous ...
BELZONA REPAIRS LEAKING HEXANE PROCESS PIPE
Date Created: 5/13/2016
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Customer had been using a temporary pipe wrap which did not offer a permanent solution. Leaking of the pipe was a Health & Safety issue due to the vol...
BELZONA IN-SITU TANK REPAIR
Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super Metal)
Belzona® 5811 (Immersion Grade)

Problem : Corrosion and leaking tank. To replace tank with new was costly and would result in production downtime of 7-10 working days.
IN SITU SHAFT REPAIR WITH BELZONA
Date Created: 1/2/2008
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona® 1111 (Super Metal)
Problem : Customer had un-scheduled failure of mixer vessel drive shaft which had previously been repaired using metal spraying.
BELZONA HELPS TO KEEP WORKSHOP CLEAN AT CIDER PLANT
Date Created: 1/30/2012
Industry: General Industry (GIND)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona® 5111 (Ceramic Cladding)

Belzona® 5911 (Ceramic Conditioner)


Problem : Customer was looking for a product that they could wipe clean, have chemical resistance and brighten up a dull workshop.
BELZONA REPAIRS DAMAGED CONCRETE AT CIDER PLANT
Date Created: 1/31/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed) Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Damaged concrete on walkway was identified as a trip hazard.
BELZONA REPAIRS DAMAGED FLOOR AT CIDER PLANT
Date Created: 1/27/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5231 (SG Laminate)


Problem : Due to spilage of cider concentrate the concrete floor had begun to break up and created health and safety issues with trips and slips.
BELZONA MAKES WALKWAY SAFE
Date Created: 1/30/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4411 (Granogrip)


Problem : Delamination of resin floor had caused a trip hazard. When the repair was looked at they noted that there was a slip hazard in the same area.
Repairing the shaft of a vintage air handler unit, aged over 50 years
Date Created: 4/13/2024
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent)
Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...
BELZONA FILLS PITTED AREAS AND COATS 54 INCH JET VALVE
Date Created: 8/21/2015
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Pitted areas of a 54 inch jet valve need to be filled and coated
BELZONA PROTECTS NEWLY CONSTRUCTED PLANT ROOM
Date Created: 5/14/2012
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 5231 (SG Laminate)


Problem : Plant room required protection from the possibility of water leaks and flooding to other areas.
BELZONA REBUILDS CONDUIT GAP
Date Created: 8/15/2016
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4154 (Bulkfill Resin)

Belzona 4111 (Magma-Quartz)


Problem : Conduit was buried in concrete. The concrete started failing.
BELZONA REPAIRS FATTY ACIDS CONTAINMENT AREA
Date Created: 8/15/2016
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4154 (Bulkfill Resin)

Belzona 5811 (Immersion Grade)

Belzona 4181 (AHR Magma-Quartz)


Problem : Concrete surfaces were severely corroded and eroded from leaking equipment.
Belzona Upgrades Safety Grip System at UK College Facility
Date Created: 10/24/2019
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4141 (Magma Build)

Belzona 4411 (Granogrip)

Belzona 4911 (Magma TX Conditioner)

Belzona 9211 (Supergrip Aggregate)


Problem : The safety grip systems in place on 3 separate sets of steps were ageing and no longer performing as intended. This was presenting a significant slip ...
Belzona Elastomer Used to Repair Torn Conveyor Belts at Recycling Plant
Date Created: 10/28/2019
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2311

Belzona 9341

Belzona 2911 

Belzona 9111 


Problem : Straps of the conveyor belt had been replaced on a few weeks earlier and the client had no replacements in stock. This damage had occurred on a convey...
BELZONA® 1311/1321, 10+ YEARS AND STILL GOING
Date Created: 7/6/2005
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Extensive pitting corrosion and erosion in bottom of the vessels and around a manway.
BELZONA REPAIRS BEARING SADDLE SUPPORT
Date Created: 9/3/2014
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Severe metal loss from entrained solids in flowing water. During inspection, it was noted that a water screen bearing was grooved from abrasion. Upon ...
BELZONA REPAIRS WIRE DRAWING MACHINE
Date Created: 6/29/2015
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1341 (Supermetalglide)


Problem : Corrosion cells in the drawing machine interfere with proper gaging and wire conductivity which can ruin an entire run of a specialilty cable, in addi...
Belzona Remedies Damage Caused by a Broken Piston Rod
Date Created: 12/5/2018
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : A broken piston rod had caused damage to the engine casing, resulting in a large hole.
Belzona Rebuilds a Damaged Bearing Housing
Date Created: 8/11/2016
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Bearing had seized due to the lack of lubrication. This caused it to spin loose and erode away the metal on the bottom of the housing
Belzona Delivers Accuracy to a Weigh Scale Platform
Date Created: 8/11/2016
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1121 (Super XL-Metal)


Problem : The scale consists of three separate sections bolted together; the machined surfaces where the sections connect were corroded and could no longer prov...
BELZONA 4000 SERIES FLOOR COATING FOR A STERILIZING ROOM
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4151 (Magma-Quartz Resins)


Problem : Floor was spalled, cracked and and therefore non-compliant with sanitary requirements.
BELZONA PROTECTS PUMP PLINTH
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma - Quartz)

Belzona® 4341 (Magma CR4)


Problem : 98% Sulphuric acid leaking from the pump had damaged the grout between the acid resistant tiles and attacked the concrete beneath.
BELZONA EXPANSION JOINTS: TOUGH ENOUGH FOR HEAVILY TRAVELLED HIGHWAYS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4521 (Magma-Flex Fluid)


Problem : The conventional expansion joints were too soft and could not whithstand typical road debris. They were failing after less than one year.
BELZONA KEEPS HEAVY MACHINERY ON TRACK
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : Track pad bolts were breaking due to excessive wear on rail and pad bolt fit. Excessive bolt replacement costs.
BELZONA AIR HANDLING FAN & SHROUD
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Fan was constantly going out of balance due to particulate sticking to the blade.
SOAP POWDER CAN’T WASH BELZONA AWAY!
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)


Problem : Corrosion from the soap powder and water mixture damages the housing and rotating elements of the mixer.
BELZONA SAVES SCHOOL DISTRICT OVER $10,000
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Conditioner)


Problem : The insulated ductwork had a severe moisture problem. A product that would allow the moisture to dry as well as seal up the problem areas was needed.
BELZONA EXCELS WHERE OTHERS FAIL!
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9111 (Cleaner/Degreaser)


Problem : Forging machine cam failed, imitator product failed in one week.
BELZONA REPAIRS AND PROTECTS AUTO REPAIR SHOP FLOOR
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed)

Belzona® 5811 (Immersion Grade)


Problem : Floor area damaged due to exposure to sulfuric acid.
BELZONA® 4111 (MAGMA-QUARTZ) KEEPS PRODUCTION ON TRACK
Date Created: 2/8/2005
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)


Problem : Fork lift traffic damaged stainless steel plate being bent by fork lift trucks pushing pallets into it and lifting it up. Needed a solution to avoid f...
BELZONA EXPANSION JOINT SEALANT FOR CORPORATE OFFICE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2221 (MP Fluid Elastomer)


Problem : Existing sealant breaking loose, creating a pedestrian safety hazard.
BELZONA REPAIRS SUBWAY HANDRAIL
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2311 (SR-Elastomer)


Problem : Due to vandalism, a chunk of rubber was missing from the handrail.
BELZONA REPAIR AND PROTECTION OF STABILISER SHAFT
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Severe pitting corrosion in-board of bearing.
BELZONA RECLAIMS RUBBER LINING OF WATER FILTER IN STEAM GENERATOR
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2111(D & A Hi-Build Elastomer)

Belzona® 2131(D & A Fluid Elastomer)

Belzona® 1311(Ceramic R-Metal)

Belzona® 1321(Ceramic S-Metal)

Belzona® 1211(E-Metal)


Problem : The original rubber lining was cracked, particularly at the points where it was anchored to the substrate. As a result the filter leaked and lost effi...
BELZONA MATERIALS RECONDITION AIR CONDITIONER
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : The tube sheet had suffered erosion/corrosion damage to the extent that three tubes no longer made contact with the sheet.
SIMPLE OVERHEAD REPAIRS WITH BELZONA® 4141
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 4141 (Magma-Build)

Belzona® 5151 (Hi-Build Cladding)


Problem : Severe spalling of the concrete accelerated by the acidic atmosphere generated by local industries
BELZONA REFURBISHMENT OF FLASH VESSELS USING INJECTION TECHNIQUES
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1391


Problem : Vessel has a titanium insert in domed base and is also refractory brick lined. A void 1-20mm beneath insert allowed it to crack at start-up.
BELZONA REFURBISH BLAST FURNACE "BELL ROD" IN-SITU
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Chrome plating on the rod had been damaged in places which had allowed corrosion to take place. The size and location of the part made preparation dif...
BELZONA SAVES MONEY ON THE REPAIR OF A TRUNNION
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The seal area of a trunnion bearing had been badly scored by the ingress of foreign matter behind the seal.
BELZONA NON-STICK COATING FOR ICE CUBE IMPELLER
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : The ice cubes are manufactured on a large scale and distributed to the various units of the plant. They stick to the impeller, clogging the system and...
BELZONA REPAIRS SUN DAMAGE ON ROOF
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)


Problem : Leaks at seams, bituminous coating is damaged
BELZONA SEALS EXPANSION JOINTS ON 24 STORY TOWERS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2111 (D & A Hi-Build Elastomer)

Belzona® 3111 (Flexible Membrane)


Problem : Customer needed to find a long lasting joint to withstand the estimated movements due to predicted settlements, temperature effects, earthquakes and d...
BELZONA REBUILDS BEARING PLATES ON VERTICAL BORER
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131


Problem : White metal bearing plates badly worn/scored due to oil starvation. Manufacturer of this unit has ceased trading so replacement part is unobtainable.
BELZONA KEEPS ICE CREAM FLOWING
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2221 (MP Fluid Elastomer)


Problem : Worn gaskets
BELZONA REFURBISHES THE FLOORS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)


Problem : Water was trapped under the tile, causing the tile to break up and providing a haven for bacteria and mold. Pushing the carts over rough, broken, and ...
BELZONA KEEPS THE BEER BREWING
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)


Problem : A chemical containment area was leaking chemicals around the perimeter of the area.
BELZONA CAT BLOCK
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Due to a design flaw in the casting, a drilled oil passageway broke through the side of the engine block.
BELZONA ATTENTION ON THE ROOF
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 9311 (Membrane Reinforcing Sheet)


Problem : This building had been renovated, severe leaks were destroying new ceiling tiles and wallpaper. Flashings were pulled away from the wall and water gus...
BELZONA CONTAINMENT DIKE SEALED
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4151 (Magma Quartz Resins)


Problem : Previous coating had failed causing minor damage to the dike curb and pump pads.
BELZONA LEAD CHAPEL ROOF
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Surface Conditioner)

Belzona® 9311 (Membrane Reinforcing Sheet)


Problem : Deteriorating lead roof required long-term protection.
BELZONA STAIRWELL MADE SAFE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1341 (Supermetalglide)

Belzona® 4131 (Magma Screed)

Belzona® 4911 (Magma TX Conditioner)

Belzona® 5111 (Ceramic Cladding)

Belzona® 9221 (Surefoot Aggregate White)


Problem : Stairs were spalled and deteriorated and required a non-slip safety surface.
BELZONA KEEPS WORN HOSE WORKING
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2311 (SR-Elastomer)


Problem : The uploading cement hose had worn through to the reinforcement wire.
BELZONA REFURBISHMENT OF AFTERCOOLER HEADS
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)


Problem : Years of erosion/corrosion had deteriorated the divider bars causing bypass and inefficiency.
BELZONA KEEPS HOSPITAL LAUNDRY BILLS DOWN
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Wear and tear in service causes splits, in addition to mechanical damage caused by sharp objects left in clothing (a common occurence).
BELZONA LOW COST MAINTENANCE OF PRESS PADS
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2131 (D & A Fluid Elastomer)


Problem : Wear and cutting of the rubber bolster during the forming process leading to loss of accuracy in the formed components.
BELZONA® REFURBISHMENT OF VACUUM PUMP
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe erosion corrosion of port plates, body and rotor caused by poor quality sealing water resulting in corrosion, plus carry over of diatomatious e...
BELZONA USED TO RESTORE CORRODED FLANGE ON CHIMNEY
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2221

Belzona® 4111

Belzona® 4311


Problem : The flange faces and the removable gasket had been attacked and corroded by the chemicals passing through the unit. In places the depth of corrosion o...
BELZONA® 1391 PROTECTS ABSORBER TOWER
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391


Problem : MDEA is used at a temperature of 120°C (250°F) in this absorber and severe corrosion is experienced.
BELZONA SIMPLIFIES REPAIRS IN GLASS LINED REACTORS
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Damage to the glass lining caused by mis-handling of the covers and introduction of foreign bodies into the mixing process.
DUCT SEALING WITH BELZONA® 4211
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4211 (Magma-Stop)


Problem : Water leakage into the chambers causing cable joints to be submerged and extensive distruptions to telephone lines. Problem is particularly great duri...
BELZONA REPAIRS TO SPALLED CONCRETE
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 4141 (Magma-Build)

Belzona® 5151 (Hi-Build)


Problem : Carbonation of the concrete allowing corrosion of the steel reinforcing leading in turn to serious spalling of the concrete.
BELZONA® 3111 WEATHERPROOFS PROBLEM ROOF
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)


Problem : Deterioration of original felt finish had allowed water ingress into the roof deck. In particular the roof insulation had become saturated. Traditiona...
BELZONA FOOD PROCESSING FLOOR
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4111 (Magma Quartz)

Belzona® 4151 (Magma Quartz Resins)


Problem : The floor was badly deteriorated from constant wear and washings.
BELZONA BACKHOE SWING ARM REPAIR AT EQUIPMENT RENTAL COMPANY
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : All three swing arm bushings had been destroyed and the metal of the bushing bores was severely worn.
BELZONA PROOFING BOX FLOOR FOR SUPERMARKET
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111(Magma Quartz)


Problem : The proofing boxes in the bakeries is where bakery products are put to cause the dough to rise. Temperature is held at 100ºF. Repairs required a U.S.D...
BELZONA BUSHING REPAIR WITH BELZONA 1111
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The lift arm and bucket bushing fits were severely worn.
BELZONA® 2211 SAVES EXPANSION JOINTS AT NEW AIRPORT
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 4111 (Magma Quartz)


Problem : Outdoor expansion joints created hazards for people and equipment at the main loading and unloading gates.
PRISON MUSEUM STEPS MADE SAFE WITH BELZONA
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : Severe weathering damage caused an unsafe condition for tourists visiting the site. Exposed rebar was causing the damage to accelerate.
BELZONA DOES FLOORS
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)


Problem : Extreme erosion surrounding drains due to acidic water discharge
BELZONA SKYLIGHT WEATHERPROOFING
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Surface Conditioner)


Problem : Rainwater leakage through skylight
BELZONA SPECIFIED BY MAJOR CENTRIFUGE MANUFACTURER
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Corrosion from corn, sulfuric acid (<20%), HCL and lactic acid to contact areas including back plates, casing and inspection hole covers.
BELZONA REPAIRS HIGHWAY UNDER THE MOONLIGHT
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4911 (Magma TX-Conditioner)


Problem : Heavy vehiculer traffic over the highway caused concrete underneath the armor angle to crumble.
BELZONA REPAIRS BEARING HOUSING
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : Lubrication system failed and caused severe damage to bearing housing.
A BELZONA SOLUTION THAT HOLDS WATER
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 3111 (Flexible Membrane)

Belzona® 4111 (Magma-Quartz)


Problem : The concrete and stone base was badly damaged with a large number of cracks and hollowed areas. Water was leaking into underground service tunnels. Pr...
BELZONA RESTORES PERFORMANCE TO DIESEL POWERED GENERATOR
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1391


Problem : Pitting and corrosion on water jacket side of engine block. This made it impossible for O-ring fits to seal cooling water, allowing water to leak from...
BELZONA® 2000 SERIES ELASTOMERS FOR SWIMMING POOL EXPANSION JOINTS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)


Problem : Indoor swimming pools generally exhibit problems with their expansion joints, including shrinkage and leaks.
BELZONA® 4111 MAINTAINS SAFE FACTORY ENVIRONMENT
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma-Quartz)


Problem : Leakage of cutting oils, lubricants and printing inks from the machinery create a serious slip and skid hazard.
BELZONA® 4131 REPAIRS TO SPALLED CONCRETE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed)


Problem : Extensive spalling had made using the hand-rail unsafe.
BELZONA REPAIRS TO STEEL ROLLING MILL
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 1221 (Super E-Metal)


Problem : Corrosion caused by cooling water between mill housing and load block. Increased clearance leads to loss of pre-tension on holding bolts.
BELZONA SEALS SWIMMING POOL LEAKS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : The original Silicone sealant had deteriorated allowing large water losses.
BELZONA® 6111 PROTECTION OF FIRE HYDRANTS
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 6111 (Liquid Anode)


Problem : Ineffective primers used during manufacture led to repetitive painting. Road salt and grit during severe winter conditions accelerates corrosion.
A LEAK SEALING SOLUTION WITH BELZONA
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4341


Problem : Leaks from chemical attack and galvanic corrosion. Chemicals included 30% concentrated sodium hydroxide, 65% concentrated sulphuric acid and 30% conce...
BOILING WATER: NO PROBLEM FOR BELZONA® 4181
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4181


Problem : Boiling water had broken down an existing epoxy coating and the underlying concrete floor it was supposed to protect.
BELZONA REPAIRS ORE BRIDGE CRANE AT BLAST FURNACE
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Worn keyways on the truck which moves the crane on the rails. The conventional method to solve this problem would be to machine new bases and keys. En...
BELZONA PUTS A STOP TO WATER INGRESS IN PARKING GARAGE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2911 (QD Conditioner)


Problem : The original expansion joint was damaged after six years, which allowed water filtration two levels down.
BELZONA SPECIFIED PROTECTION OF SOAP PLODDERS
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1391


Problem : Wear and chemical attack of the worm's surface.
BELZONA KEEPS THE TRAFFIC MOVING: FOUR YEARS AND GOING STRONG
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1211 (E-Metal)


Problem : Continuous impact from traffic damaged the outer concrete ring seat causing problems. The traffic could not be disrupted for an extended period of tim...
CREATING FLEXIBLE GASKET WITH BELZONA® 2131
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2131 (D&A Fluid Elastomer)


Problem : Electrolytic corrosion on flange face.
BELZONA BONDS MOBILE ANTENNAE TO WATER TOWER
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Local mobile service provider needed an antenna for coverage in the area, but local sentiment opposed new towers. An existing water storage tank towe...
BELZONA® 5811 REPEAT TANK APPLICATION
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 5981


Problem : Corrosion under base of original tank necessitated fabrication and protection of new tank.
BELZONA PROVES TO BE THE MATERIAL FOR CHEMICAL CONTAINMENT AREAS
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4311 (Magma CR-1)

Belzona® 4911 (TX Conditioner)


Problem : Repetitive exposure to concentrated hydrochloric and hydrofluoric acids, which eroded the concrete substrate.
BELZONA THWARTS BLOWER FAN CORROSION
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : The high moisture environment the fan was operating led to corrosion. In addition, by-product was accumulating on the surface, putting the fan out of ...
BELZONA MAKES FUELING AREAS SAFER
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)


Problem : Bus refueling station had several workman’s compensation claims from employees slipping at pump areas.
BELZONA KEEPS THIS SPLINE ON THE STRAIGHT AND NARROW
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : Wear of the shaft spline due to abrasive contamination as well as misalignment caused excess slop in the drive and eventual failure of the mandril uni...
EXTENDED DOWN TIME AVERTED BY USING BELZONA
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : Excess tolerances in the spline caused problems with the smooth trans-mission of force to the mandril for pipe manufacture.
BELZONA NON-SKID SYSTEM REMOVES SLIP AND FALL HAZARD
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S- Metal)

Belzona® 9221 (Surefoot Aggregate)


Problem : The floor was plagued with constant complaints arising from slippery floor tiles. Non-skid tape safety pads were in use in strategic areas, but were c...
BELZONA PRESCRIBED AT UNIVERSITY HOSPITAL
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : The entrance to the medical center was irregular from the concrete slabs settling ”this is a high traffic area, with new born infant incubators, patie...
BELZONA TAKES OFF AT THIS INTERNATIONAL AIRPORT
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)


Problem : Certain sections of the runway and ramps were spalled from both thermal cycling as well as mechanical damage from constant aircraft traffic.
BELZONA RESTORES CONCRETE FLOOR
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)


Problem : The concrete floor was beginning to show signs of degradation in thewash down area.The entire facility has a rubber liner underneath to pro-tect from ...
BELZONA FREEZES EXPANSION JOINT DAMAGE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2211 (MP Hi-Build)


Problem : The expansion joint on the floor leading into the freezer was completely destroyed by continuous fork lift traffic as well as the freeze/thaw cycles a...
BELZONA HEALS HOSPITAL EXPANSION JOINTS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4411 (Granogrip)

Belzona® 2211 (MP Hi-Build)


Problem : Deteriorated expansion joints cause problems with x-ray equipment as well as with individuals tripping throughout the hallways.
HOSPITAL KITCHEN REPAIRED WITH BELZONA
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 2211 (MP Hi-Build)

Belzona® 4151 (Magma Quartz Resins)


Problem : The metal expansion joint in the kitchen of this hospital had failed and the deterioration caused interruption in cart movement over the irregular sur...
STRIPPED LUG REPAIRED WITH BELZONA
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Improper installation of a casing lug for this 50cc Honda Moped stripped the aluminum housing and was unable to seal the casing properly.
BELZONA SAVES THIS BULL GEAR FOR A SECOND TIME
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : 12-years prior, the assembly was rebuilt with Belzona® 1111 (Super Metal) which needed refurbishment. Excess play in the spline made it difficult for ...
BELZONA RESTORES BEARING HOUSING
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Large intermittent loads caused the bearing housing to become oblong and created a problem for the operator to effectively remove large buckets of ear...
BELZONA HAS SMASHING SUCCESS WITH THIS BULLDOZER REPAIR
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : During operation, the ram contacted a high voltage line, blowing out a section of the original chrome and steel.The damage was significant enough that...
BELZONA GETS HEAVY EQUIPMENT BACK IN SERVICE, FAST!
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Small pieces of rock worked their way underneath the seal and scored the hydraulic ram of this front end loader. Since hydraulic pressure was not able...
BELZONA STOPS DAMAGE FROM OCCURRING AT NEW LOADING DOCK
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona ® 4111 (Magma Quartz)


Problem : The welding supply firm knew that the edge of the loading dock at their new facility would experience damage from moving heavy gas cylinders on and of...
BELZONA SAVES RETIREMENT RESIDENCE OVER $7,000
Industry: General Industry (GIND)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona ® 1111 (Super Metal)

Belzona ® 6111 (Liquid Anode)

Belzona ® 5111 (Ceramic Cladding)


Problem : A six foot diameter exhaust fan is used in case of a fire to evacuate smoke from the burning building. The corroded metal shroud developed holes. Rain...
BELZONA SEALS GEARBOX DOORS TO ELIMINATE OIL LEAKS
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1211 (E-Metal)


Problem : Oil leaks around seams and gearbox doors were causing safety problems at several locations where this equipment was in operation; including the Southe...
BELZONA REPAIRS IRRIGATION PIPES
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (Super E-Metal)

Belzona® 9341 (Reinforcement tape)


Problem : Pipes develop leaks at welded couplings and weld repairs have proven ineffective and in several cases aggravated the situation.
BELZONA IS THE IDEAL SOLUTION FOR WEAR RING REBUILDS
Industry: General Industry (GIND)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : The wear ring seat clearances have deteriorated from dissimilar metal corrosion and caused poor pump performance from loss of pump tolerances.
BELZONA REPAIRS AND PROTECTS A PUMP TRANSPORTING 98% SULFURIC ACID
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4311 (Magma CR1)


Problem : A pump carrying 98% sulfuric acid was leaking, causing severe deterioration of the concrete base, pump stand and the surrounding containment area.
BELZONA FABRICATES NEW CUTLASS BEARING
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona ® 2131 (D&A Fluid)

Belzona® 2911 (QD Conditioner)

Belzona® 9411 (Release Agent)


Problem : The vendor of this auxilliary power unit, was very reluctant to provide this essential part, requiring instead that the entire unit be returned to the...
NEW BELZONA FLOOR SURFACE FOR WORKSHOP
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed)


Problem : Previous floor coverings constantly failing and requiring regular maintenance. Floor cracked and generally in poor condition.
BELZONA PROTECTION TO AERZENER LOBE COMPRESSOR
Industry: General Industry (GIND)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1391


Problem : Hot scrubbed gas contains fine particles which are broken down by spraying with water, this combination causes severe corrosion.
LOADING DOCK MADE SAFE WITH BELZONA GRIP SYSTEM
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)


Problem : The sloping ramp was a constant hazard particularly when traversing the ramp with heavy loads.
BELZONA PROVIDES SAFE WORKING ON LOADING RAMP
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)

Belzona® 9221 (Surefoot Aggregate)


Problem : Concrete surface was slippery and dangerous to work on.
BELZONA KEEPS THE BREAD DOUGH DRY
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Surface Conditioner)


Problem : Sun, heat and age led to the roof coating becoming cracked and blistered in areas,allowing water to leak into the building.
BELZONA ELASTOMER REPAIR TO SEVERELY DAMAGED HOSE
Industry: General Industry (GIND)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2111 (D & A Hi-Build Elastomer)


Problem : Holes,cuts and tears in the rubber covers of five floating pipes.
PROTECTION OF ACID HOLDING TANK WITH BELZONA
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 6111 (Liquid Anode)

Belzona® 5111 (Ceramic Cladding)


Problem : Failure of existing external coating due to the surrounding environment conditions.
BELZONA PROTECTS CRUDE OIL STORAGE TANK
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 6111 (Liquid Anode)

Belzona® 5111 (Ceramic Cladding)


Problem : Due to the tank farm’s proximity to the coast, a host of components, including abrasion from the sand, salt air, contamination from residual sour gas ...
CO2 ABSORPTION TOWER GETS BELZONA PROTECTION
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : Severe corrosion on the interior of the tower due to the presence of MDEA and subsequent production of carbonic acid.
LEAKY CYLINDER SEATS REFURBISHED WITH BELZONA
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 1341 (Supermetalglide)


Problem : Signifi cant cavitation and general corrosion from cooling water and fretting wear at O-ring seats.
BELZONA RE-FORMS WARPED FLANGES FOR DECADES
Industry: General Industry (GIND)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9411 (Release Agent)


Problem : A liquor regenerating heat exchanger ran dry, with the steam left on. This warped the upper and lower heads and shell flanges so badly that they would...
BELZONA IS FOR ROOF PROBLEM AREAS
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)


Problem : Heat, UV light, and pollution from the foundry below created water leaks on the roof mending joints, seams, standing water areas and flashings.
SLOPED SURFACE MADE SAFE WITH BELZONA
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4411 (Granogrip)


Problem : Sloped walkway with exposed aggregate became very slippery when wet, creating a safety hazard.
CUSTOMER GOES NUTS OVER BELZONA FLOOR REPAIRS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma-Screed)


Problem : Epoxy overlay of concrete floor in processing plant was disbonded in many places.
AN UPLIFTING BELZONA SOLUTION
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : An internal environmental regulation within the company made riveted tanks obsolete for storage of crude oil. As such, the plant was in desperate need...
IMITATION IS A RISKY BUSINESS
Industry: General Industry (GIND)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 1812 (Ceramic Carbide FP)
Problem : Coal cyclone wears out fast due to abrasive action of coal particles at high velocity and temperatures of around 100°C.
BELZONA® 3211 (LAGSEAL) PREVENTS FUTURE UNDER INSULATION CORROSION
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3211 (Lagseal)


Problem : The Electrostatic precipitators at this large cement manufacturer operate at 70kv and 200°C (392°F). As a consequence they are insulated to conserve h...
BELZONA REPAIR STILL IN PLACE AFTER NINE YEARS & MILLIONS OF PASSOVERS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4131 (Magma-Screed)


Problem : Patching with asphalt is temporary, other products were not staying in place, causing safety concerns. A four hour timeframe is the longest allowed f...
THERE’S NOTHING FISHY ABOUT THIS BELZONA REPAIR
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9111 (Cleaner/Degreaser)

Belzona® 9341 (Reinforcing Tape)


Problem : Cooling water froze due to lack of anti-freeze causing the engine block to crack.
LONG LASTING BELZONA STEP REPAIR - EXCELLENT AFTER 20 YEARS
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9211 (Supergrip Aggregate)


Problem : Cracked steps allowed water to leak and pool under the steps where the main building transformer is located. Of secondary concern was the absence of s...
BELZONA SAVES AUTO INDUSTRY A CHUNK OF CASH
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Worn cylinders - welding robot control
NON-SLIP SAFETY SYSTEM IN HOSPITAL DISH WASHING ROOM
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9221 (Surefoot Aggregate)


Problem : Inferior non-slip safety system
LARGE NON-SLIP SAFETY SYSTEM APPLICATION
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Hospital kitchen and dish washing areas were a constant safety problem because of wet floors. It was determined that the prevention of a single compen...
NON-SLIP SAFETY SYSTEM SUPERIOR TO SAFETY ‘STRIPS’
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Hospital kitchen and dish washing areas were a constant safety problem because of wet floors. Stick on safety strips were in use but had to be replace...
DISH WASHING ROOM - SAFER WITH BELZONA SYSTEM
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Hospital dish washing area and store room were a constant safety problem because of wet floors. It was determined that the prevention of a single comp...
LEAKY ROOF IS NO PROBLEM FOR BELZONA
Industry: General Industry (GIND)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Belzona® 3921 (GSC Surface Conditioner)

Belzona® 9311 (Reinforcing Membrane Sheets)


Problem : Galvanized roof had numerous leaks around gutters. Previous attempts to stop leaks with conventional roofing materials failed.
BELZONA ROUTINE CYLINDER SALVAGE OF ENGINE BLOCK
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Cavitation damage in water jacket
BELZONA REPAIR TO SHAFT AND KEYWAY OF DIESEL ENGINE TEST DYNAMOMETER
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The tapered coupling and keyway were damaged on the main power input shaft.
BELZONA REPAIRS CONVEYOR DRIVE SHAFT IN-SITU
Industry: General Industry (GIND)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Drive shaft was badly worn due to incorrect tightening of the adjustable sleeve which leads to relative motion between the shaft and the sleeve.
BELZONA EMERGENCY LEAK SEALING: THREE HOURS LATER - IT’S READY
Industry: General Industry (GIND)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1291 (ES Metal)


Problem : Corrosion of vessel had caused leak.
PROTECTION OF CHILLER WITH BELZONA CERAMIC METAL SYSTEM
Industry: General Industry (GIND)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Corrosion of end covers, water box and tube sheet due to brackish water used for cooling.
BELZONA REPAIRS TO FERRY MAIN ENGINE
Industry: General Industry (GIND)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1391 (Ceramic HT)


Problem : Severe cavitation and corrosion in cylinder block bores in way of cylinder liner lands.
BELZONA SOLUTIONS FOR LEAKS
Industry: General Industry (GIND)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 4211 (Magma-Stop)


Problem : Filler used between the drain pipe and the wall when constructed was allowing water to seep through the one inch gap around the pipe and collect under...
BELZONA MAKES FOOTBRIDGE SAFE
Industry: General Industry (GIND)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 5231 (SG Laminate)


Problem : The enclosed footbridge suffered condensation which made the existing rubber floor covering very slippery.