Search Our Know-How in Action Case Studies

355 KHIAs found
Cool-to-Touch Coating Protects Hazardous Hot Pipe at Offshore Platform
Date Created: 3/14/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5871
Problem : The damaged existing thermal insulation needed to be replaced, exposing the hot surface of the pipe and endangering the safety of all personnel workin...
JET FUEL Tank's Pitting Corrosion
Date Created: 3/13/2024
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 9611 (ES-Metal)
Problem : The Jet fuel tank had 14 points with pitting . The refinery wanted to fill up the tank with Jet fuel ASAP .
Belzona SuperWrap II System Saves 120k
Date Created: 5/18/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1982 (SuperWrap II), Belzona 4141 (Magma-Build)
Problem : The customer had a clamp previously put on a hole in the condensate line. The clamp started leaking and they were going to replace them at this time.
Solvents Pump Repair Belzona 1321 and Belzona 1121
Date Created: 4/11/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.
Belzona 5811 Exterior/Interior Columns and Head Belzona 5811/5111 Exterior 1341 Wet Interior Pitting filled with Belzona 1121
Date Created: 4/16/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade)
Problem : Extreme pitting and loss of integrity
Sulfuric Acid Flange Repairs with Belzona 4301
Date Created: 6/7/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 4301 (Magma CR1 Hi-Build)
Problem : Damaged Flange from sulfuric acid.
Flanges forming
Date Created: 3/30/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser)
Problem : New flanges 48” needed for a renovation on a oil rig
BELZONA SUPERWRAP II SAVES LEAKING SOUR CRUDE TANK
Date Created: 12/30/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1982 (Superwrap II)

 

 


Problem : The sour crude tank started leaking and the production had to be shut down. Originally there were 3 holes discovered leaking in the tank. The Customer...
Belzona SuperWrap II Repair on 2in. Elbow - LDHI Transfer Line
Date Created: 10/27/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611

Belzona 9111

Belzona 1161

Belzona 1982

Belzona 9381

Belzona 9382 


Problem : The problem was a pin hole leak that was found on a 2" pipe around the weld seam of an elbow, caused by external corrosion. This was an LDHI transfer ...
BELZONA RESTORES OIL & GAS FLOAT CELL VESSEL
Date Created: 7/22/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade) 


Problem : The oil bucket which ran along the length of the vessel was developing frequent through-wall defects. These holes inhibited the float cell from proper...
Potable Water Tank Repaired with Belzona Composite Patch Stands the Test of Time
Date Created: 5/8/2018
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Tape)

Belzona 9111 (Cleaner/Degreaser) 


Problem : UV Damage and possible loading forces to the HDLPE polymer tank resulted in a hairline crack above a 4" flange. Replacement of the tank was several ye...
Belzona Super Wrap II on High Pressure Pipe Offshore
Date Created: 10/26/2022
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 9111 Cleaner/Degreaser Belzona 1161 Super UW Metal Belzona 1982 Resin Belzona 9381 84mm Belzona 9382 Red Release Film Belzona mixing tools
Problem : The pipe is a very important part of oil & gas operations for this customer. The application area was difficult to access. External corrosion created ...
Solving the Sealing Problem on the Roof of the Fuel Storage Tank with Belzona
Date Created: 2/10/2022
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 9111 (Cleaner Degreaser)

Belzona 9311

Belzona 3921 (GSC Surface Conditioner)

Belzona 3111 (Flexible Membrane)


Problem : Rainwater was leaking from the external surface of the tank roof through the seams. The client tried to use a differnt system to fix the problem, alth...
Belzona Stopped Pipe Leak
Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1981 (SuperWrap II), Belzona 9111 (Cleaner Degreaser), Belzona 9611 (ES-Metal)
Problem : There were a cooling water pipe with leaking holes
Handrail bonding on offshore deck
Date Created: 2/19/2024
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 7311
Problem : A new handrail was designed on an offshore loading deck just above critical lower deck. Because there were some holes in the deck due to corrosion, we...
External Coating for Airport Jet Fuel Pipeline
Date Created: 3/13/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5831 (ST-Barrier)
Problem : The facility manager responsible for the airport's infrastructure found problems related to the jet fuel pipeline. Corrosion has been detected, posing...
Belzona Cold-Bonded Doubler Plates to Restore Holed Deck on Offshore Platform
Date Created: 3/23/2023
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1111 (Super Metal), Belzona 1121 (Super XL-Metal), Belzona 5231 (SG Laminate), Belzona 5233, Belzona 5811 (Immersion Grade)
Problem : The client had problems with pitting and holes in the platform deck as a result of corrosion. This had resulted in an unsafe and insecure platform str...
Belzona® Seals inside tank the steel shell to the concrete floor
Date Created: 6/10/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 4111 (Magma Quartz)


Problem : Between the concrete floor and the steel shell there was a gap of up to 6 mm that had to be sealed to stop the tank from leaking.
Belzona Repairs and Protects Oil/Gas/Water Separator
Date Created: 8/16/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892

Belzona 1381


Problem : Genereal pitting corrosion on the wall and severe erosion-corrosion in the lower section of separator due to the presence of sour gas.
Belzona Restores Internal Tank Wall against Corrosion
Date Created: 6/10/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892


Problem : The tank was suffering from severe internal pitting and corrosion. 
Belzona repairs crude oil leaks
Date Created: 9/23/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)


Problem : After testing a newly installed line, the customer found a pinhole leak at a weld.  Hot work was not permitted because  crude oil was now in the line.
BELZONA STOPS LUBE LEAKS
Date Created: 9/23/2014
Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9331 (Reinforcing sheet)


Problem : The customer stored lube oil within a small containment area, when leaks would develop they would by-pass and go under the wall onto the ground outsid...
BELZONA KEEPS NATURAL GAS LINE GOING
Date Created: 9/17/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 4151 (Magma-Quartz Resin)

Belzona 5111 (Ceramic Cladding)


Problem : Upon customer inspection they found the pipe near the flange area becoming thin-wall and they also had concerns about corrosion on the flange. This is...
Repair of damaged pump parts
Date Created: 3/14/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 5821
Problem : The pump part was heavily corroded and eroded and not in a condition to use
Belzona Repairs and Protects a Split Casing Pump
Date Created: 12/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The customer noticed small cavities in the casing due to pitting corrosion during inspection and were concerned about the life of the equipment as thi...
Protection of Pump Impeller from Seawater Service
Date Created: 12/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1341 (Supermetalglide)
Problem : The impeller was exposed to corrosion due to unfiltered seawater as the pump medium. The customer needed a coating that could prevent corrosion and in...
Internal of a Scrubber rebuilt with Belzona
Date Created: 3/29/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391T


Problem : The internal surface and the ebonite coating of the scrubber were badly damaged by the rough conditions of the process (temperature up to 90degC and p...
Belzona Keeps a Floating Hose Afloat
Date Created: 1/23/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement sheet)


Problem : A floating hose got severely damaged due to a collison with a ship's propeller
Belzona repairs 6 heat exchangers
Date Created: 3/21/2019
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1391T


Problem : 12 tube sheets suffering from corrosion and chemical attack were exposed to elevated temperatures (up to 200°C - Dry Heat) when in service, therefore ...
Belzona Cold Plate Bonding Reinforces Offshore Weather Deck
Date Created: 7/1/2019
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)


Problem : Several areas on this deck was found to have thickness below the minimal allowable thickness. Some areas had through wall holes which caused leakages ...
Offshore Heat Exchanger Maintenance with Belzona.
Date Created: 8/25/2021
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 Super HT Metal

Belzona 1391S

Belzona 1391 Ceramic HT


Problem : Existing titanium bushings had caused severe bimetallic corrosion on the carbon steel endplate surfaces. The titanium bushing endplate surfaces was in...
REGULAR BELZONA SUPERWRAP II ON LOW SPECIFICATION PIPING SYSTEMS
Date Created: 2/27/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1161 (Super UW-Metal), Belzona 1981 (SuperWrap II)
Problem : Due to years of neglected priority of maintenance, the client was experiencing severe corrosion challenges on their low-specification piping systems. ...
Belzona Repair And Protect Offshore Closed Drain Tank
Date Created: 3/18/2021
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Supermetal)

Belzona 5811 (Immersion Grade)


Problem : Severe pitting corrosion in bottom section of internal closed drain tank, due to coating failiure. Metal loss in areas measured to 6-8mm deep.
BELZONA PROTECTS OFFSHORE DEOILER/BIOCIDE TANK UNIT
Date Created: 10/15/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1381


Problem : Pitting corrosion in an internal stainless steel tank, due to unprotected surfaces and hazardous chemicals. Weld particles also a possible explanation...
Belzona Repairs Turbine Exhaust Manifold
Date Created: 10/16/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (HT Metal) 


Problem : Due to severe corrosion these pipes were leaking exhaust gases in an area close to personell gangways creating a safety hazard. Temperatures in the ar...
BELZONA COMPLIANT SUPERWRAP REPAIR ON RISER WELLHEAD CASING
Date Created: 10/15/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona SuperWrapII System


Problem : Severe corrosion on 17 years old 18" production riser on a North sea oil producing platform had resulted in a critical through wall defect. The riser ...
BELZONA SUPERWRAP II REPAIRS 6" OPEN DRAIN SYSTEM
Date Created: 10/16/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona SuperWrap II System


Problem : Internal corrosion caused multiple through-wall defects on the pipes. 
BELZONA SUPPORTS ROBOT WELDING TABLE
Date Created: 9/9/2011
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1161 (UW Metal)

Belzona 5811 (Immersion Grade)


Problem : The rotatingtable is handling parts up to 30 tons in weight.The customer needed to fill the void between the concrete and the steel foundation plate t...
BELZONA PROTECTION OF RISER BEND
Date Created: 9/9/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The riser bend was suffering from internal erosion corosion.
IMMACULATE BELZONA HEAT EXCHANGER REPAIR
Date Created: 9/9/2011
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : Surface of the tubesheet was badly corroded and required protection before leakage became an issue.
BELZONA PROTECTS OFFSHORE CONDUCTOR CABLE
Date Created: 1/20/2013
Industry: Oil & Gas (OILG)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2141 (ACR Fluid Elastomer)


Problem : It was important that clamps, when being slid into position did not damage the conductor cable. Belzona Elastomer lining used to prevent damage.
BELZONA PROTECTS OF 10 '' AND 3 '' VALVES ON THE COAST
Date Created: 3/29/2017
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411


Problem : Corrosion problem on 10" valve bolts and several 3" flanges.
BELZONA PROVIDES INTERNAL PROTECTION OF GEARBOXES
Date Created: 12/14/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5891 (HT Immersion Grade)


Problem : Original internal paint protection is flaking off and getting stuck in bearings and oilways. Loss of oil circulation can result in bearing damage and ...
BELZONA PROTECTS LNG SPHERES
Date Created: 12/14/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3211 (Lagseal)


Problem : Water penetration through insulation causes severe Corrosion under Insulation.
BELZONA TACKLES SEVERE CUI ON COLUMN
Date Created: 11/12/2010
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)


Problem : Water ingress into the lagging caused corrosion which was accelerated by the elevated temperatures of the column which operated up to 185°C.
BELZONA TANK PLATE BONDING
Date Created: 12/20/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 5811 (Immersion Grade)


Problem : Existing coating had delaminated from tank roofs exposing steelwork underneath. This in turn corroded resulting in holed tank roofs.
BELZONA CUI SOLUTION
Date Created: 4/19/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1251 (HA Metal)

 


Problem : Corrosion under Insulation
BELZONA SOLVES LEAKING PROBLEM ON GAS PIPE
Date Created: 10/16/2014
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)


Problem : Due to aged and leaky seals between the flange face, gas was leaking on five flanges of a natural gas pipe coming from a gasometer. Pressure is 0.5 ba...
NO FLOOR? NO PROBLEM FOR BELZONA
Date Created: 12/1/2008
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:
Belzona® 1121 (Super XL Metal)
Belzona® 5811 (Immersion Grade)
Belzona® 3121 (MR-7)

Problem : Floor was corroded badly and needed replacing during an outage.
BELZONA REPLACES ACID BRICK
Date Created: 12/1/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4181 (AHR Magma Quartz)
Problem : The new curb needed protecting to prevent acid from attacking concrete
Belzona Repairs and Protects Vacuum Pumps from Chemical Attack
Date Created: 3/6/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 4301 (Magma CR1 Hi-Build), Belzona 4311 (Magma CR1)
Problem : The vacuum pumps in oil and gas industry were damaged by Chlorobenzene (CB) attack.
BELZONA OFFERS PROTECTION TO NEW FLOATING HEAD
Date Created: 9/14/2015
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : Deterioration of the surface due to erosion/corrosion by in-service conditions.
BELZONA RESTORES COOLING WATER PUMP
Date Created: 12/28/2009
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 1341 (Supermetalglide)


Problem : General corrosion over many years had degraded the operation of the pump.
Belzona Lining for Internal Protection of Hydrocyclone Tank
Date Created: 3/13/2023
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1391 (Ceramic HT)
Problem : The existing ceramic lining of the hydrocyclone vessel showed visible signs of damages, such as blisters and cracks. Normal coatings are not suitable ...
BELZONA® SUPERWRAP PIPE REPAIR
Date Created: 7/27/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap


Problem : There were two 10mm holes through wall defects in the pipe caused by local bacterial corrosion. Prior to the application, the defects were sealed with...
BELZONA STORAGE TANK PATCH REPAIR
Date Created: 10/4/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® SuperWrap


Problem : A vertical weld was found to be porous and product was weeping from a tiny porous spot less than 2mm in diameter. There was no corrosion or thin walli...
BELZONA SUPERWRAP IN A REFINERY
Date Created: 11/15/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap


Problem : Corrosion occurs where the buried section of pipeline re-emerges above ground. The high humidity at ground level causes severe corrosion to these expo...
BELZONA PROTECTS BUFFER STONE WITH INTERNAL COATING
Date Created: 10/30/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT)


Problem : The pressurized equipment was subject to abrasion and regularly cleaned with high pressure. The temperature of the hydrocarbons was up to 150°C.
Offshore repair of a riser pipe
Date Created: 10/10/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121


Problem : Cavitation near the flange, erosion between flange and T-section. Surface preparation created through-wall defects because of the thin remaining thick...
OIL COOLERS PROTECTED WITH BELZONA
Date Created: 3/21/2016
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The customer was getting cross contamination between process cooling water and process lubricating oil, due to the corrosion at the copper tube and ca...
OFFSHORE DECK REPAIRED AND COATED WITH BELZONA PROTECTIVE SYSTEMS
Date Created: 10/20/2017
Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5821

Belzona 9211 (Supergrip Aggregate)

Belzona 5233


Problem : The surface of the deck had become weak due to severe corrosion and metal loss of the platform deck.
BELZONA PROTECTS GAS SEPARATOR FROM PITTING CORROSION
Date Created: 2/15/2013
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Severe pitting corrosion in the internal wall of the vessel due to presence of sour gas.
BELZONA NEW GENERATION HIGH TEMPERATURE LINING PROTECTS DESULFURIZATION UNIT
Date Created: 7/7/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511(Super HT-Metal)

Belzona 1593


Problem : The vessel operates at 150°C (302°F) and 1.6 MPa (232 psi) pressure. The amine media, rich in H2S, is extremely corrosive, leading to severe pitting a...
END COVER OF CONDENSER RECEIVES BELZONA HT SOLUTION
Date Created: 8/19/2015
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1591 (Ceramic XHT)


Problem : Severe pitting corrosion appeared on the cover after years of operation. The worst pitting is about 10mm deep.
BELZONA PROTECTS NEW PROCESS VESSELS FOR NATURAL GAS PURIFICATION PLANT
Date Created: 1/12/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1391T

Belzona 1591 (Ceramic XHT)


Problem : In total, more than 60 vessels such as feed gas separators, reflux drums, liquid sulfur traps and various other  process vessels, required internal li...
BELZONA 3411 SOLVES CORROSION PROBLEM FOR NATURAL GAS
Date Created: 4/30/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)


Problem : Corrosion around the flanged connections, bolts and welding area.
Belzona SuperWrap Repairs vessel nozzles online
Date Created: 6/26/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 Belzona 1983 Belzona 9381 Belzona 9382 Belzona 9111 Belzona 9611


Problem : Offshore platform vessel nozzles were corroded by CUI, and some small bore nozzles were leaking.
Belzona Saves Refinery Millions
Date Created: 3/30/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1511 (Super HT-Metal)

Belzona® 1591 (Ceramic XHT)


Problem : Corrosive process fluids and elevated temperatures create an extremely aggressive corrosion rate. If corrosion was not addressed, this vessel would h...
BELZONA PROTECTS PLATFORM LEG ABOVE AND BELOW WATERLINE
Date Created: 6/25/2012
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 5831 (ST Barrier)


Problem : Due to constant immersion in seawater the platform leg in the splash zone was suffering from corrosion and needed protecting.
BELZONA REPAIRS DAMAGED RISER CLADDING
Date Created: 6/21/2012
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5831 (ST Barrier)


Problem : The riser cladding was damaged due to abrasion. This needed repairing before corrosion compromised the integrity of the riser.
Belzona provides internal corrosive resistant lining
Date Created: 8/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Corrosion occurring on the internal surfaces which needed to be protected.
Belzona provides high temperature corrosion protection in vessel
Date Created: 8/24/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT Metal)


Problem : Internal lining required for vessel processing high temperature hydrocarbons and water
BELZONA PROTECTS PLATFORM LEG
Date Created: 6/21/2012
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier)
Problem : Repair of the original protection system was complicated by location in splash zone/underwater.
Belzona Protects Platform Seawater Caisson
Date Created: 8/1/2016
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S


Problem : Inspection of a seawater caisson revealed defects, requiring a section to be replaced.
WATER STORAGE TANK UPGRADED WITH BELZONA COATING
Date Created: 7/19/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : Tank was suffering localised pitting and coating breakdown on deck plates and beam edges. Superior erosion resistant coating required to protect the v...
Belzona repairs & protects end suction pump
Date Created: 4/3/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : A pump casing was suffering from the effects of erosion & corrosion in service. A protective coating was required to extend the life of the pump in fu...
Belzona 3412 encapsulates Hub Connectors
Date Created: 3/28/2024
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3412, Belzona 8411
Problem : Hub connectors were experiencing corrosion in offshore environments. Within these connectors there are multiple voids where salt water can sit & cause...
BELZONA PROTECTS DESALTER FROM CORROSION
Date Created: 9/14/2018
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (HT metal)

Belzona 1523

Belzona 1593


Problem : The vessels contained hydrocarbons, salts & wet H2S at high temperature. The previous coating had failed, leaving the vessel exposed to the potentia...
BELZONA PROTECTS FLANGES FOR GAS WORKS
Date Created: 10/13/2017
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)


Problem : The Customer required a solution that would protect the flange from corosion whilst still allowing access for inspection at a later date. 
Belzona Repairs Leaking Gate Valve
Date Created: 1/13/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212


Problem : Hot works in the area were not possible due to the asset remaining in service. The plug was no longer effective, and the leak required sealing.
Belzona Pneumatic Rubber Fender Repair
Date Created: 10/17/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2921 (Elastomer GP Conditioner)

Belzona 9341 (Reinforcement Tape)


Problem : Fenders were wrapped with tyres & chains for additional protection, which damages the fender & it become worn & punctured. Hence they were in need of ...
Belzona Provides Economical Coating for Large Cooling Water Impeller
Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5821
Problem : The client wanted a coating to protect their impeller but was on a tight budget for the project. A cost-effective alternative was needed.
Belzona wins Against Coal Tar Alternative
Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5811 (Immersion Grade)
Problem : This client had been using coal tar as their pump protection for years. They wanted something better but still lower cost and finally gave Belzona 581...
BELZONA STOPS ANNULAR PLATE EXTERNAL CORROSION
Date Created: 4/19/2010
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3111 (Flexible Membrane)


Problem : Annular plate suffering external corrosion from contaminated condensation running down the walls plus the sea water environment gathering between stee...
FULL PROTECTION OF DEHYDRATOR WITH BELZONA LINING AND NOZZLE INSERTS
Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T


Problem : Newly fabricated vessel which was required to have an internal protective coating.
PROTECTING A DESALTER WITH BELZONA 1391T
Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona1391T


Problem : Newly fabricated vessel which was required to have an internal protective coating.
Belzona Lines New Build Desalter with Belzona 1391T
Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T


Problem : Newly fabricated vessel which was required to have an internal protective coating.
BELZONA STRENGTHENS REFUGE ON OFFSHORE PLATFORM
Date Created: 10/4/2016
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma Quartz)


Problem : Severe corrosion had caused pitting with some penetrations through the roof reducing the integrity of the refuge. refuge had to withstand a blast load...
BELZONA FLANGE FACE FORMING ON 4" 150psi FLANGES
Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges.
BELZONA FORMS 24" FLAT FACE FLANGE
Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges. This 24 inch flange was for...
BELZONA FORMS 2" 150psi RATED FLANGES
Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges.
BELZONA AIDS SEALING OF VJ COUPLINGS
Date Created: 4/22/2015
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1151 (Smoothing Metal)


Problem : Corrosion on pipeline prevented VJ coupling from sealing correctly.
BELZONA SEALS FIELD JOINTS ON PLATFORM RISER
Date Created: 12/5/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2141 (ACR-Fluid Elastomer)


Problem : Shrink fit neoprene sleeves had failed. Operating temperature 70-80°C.
Belzona Strengthens Laydown Deck
Date Created: 3/30/2012
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5811 (Immersion Grade)


Problem : The deck had become weakened through daily operation (lowering/removal of containers) and weather. The original 8mm steel deck was corroded through wa...
BELZONA BONDS FRAMEWORK TO OILRIG DECK
Date Created: 8/24/2006
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : New accommodation needed to be installed, however, the client was concerned about the problems associated with welding the framework feet to the deck.
BELZONA HELPS PLATFORM QUALIFYING FOR PLUG & ABANDON PROJECT
Date Created: 9/18/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4141 (Magma-Build)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9111 (Cleaner Degreaser)


Problem : External/Internal corrosion caused many hole through defects. Conventional welding would have been very time consuming and expensive. Additionally, a ...
BELZONA SAVES OFFSHORE OIL & GAS PLATFORM FROM SHUTDOWN
Date Created: 9/18/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4141 (Magma-Build)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 9111 (Cleaner Degreaser)


Problem : Leaking natural gas caused safety and environmental problems. The platform was subject to a forced shut-in for non-compliance of federal regulations. ...
BELZONA REPAIRS AND WATERPROOFS OFFSHORE ROOF
Date Created: 11/13/2010
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 3111 (Flexible Membrane System)


Problem : Customer seeking roof repair and installation of waterproofing system without desrupting oil and gas producton. Metal roof had severe corrosion result...
COLD PLATE BONDING WITH BELZONA RESTORES SUMP TANK
Date Created: 11/13/2010
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1121 (Super XL Metal)


Problem : Exposure to the elements and oil & gas process systems caused severe corrosion to exterior of sump tank bottom. Damage resulted in thin wall and  thro...
BELZONA HELPS PROTECT OFFSHORE PLATFORM LEGS AT WATERLINE
Date Created: 11/14/2010
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1161 (Super UW Metal)

Belzona® 5831 (ST Barrier)


Problem : Due to corrosion and impact damage platform legs were at risk of losing structural integrity. Client wanted to terminate damage to avoid further deter...
BELZONA SUPERWRAP II MEETS GAS PIPELINE OPERATOR REQUIREMENTS
Date Created: 10/13/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 9611 (ES-Metal) - (previously named 1291)

Belzona 1161 (Super UW-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 9111 (Cleaner Degreaser)


Problem : External corrosion led to a through-wall defect causing the platform to be termporarily shut down. The operator required a permanent repair compliant ...
BELZONA SEALS AND PROTECTS RISER NEOPRENE SLEEVE INTERFACE
Date Created: 9/11/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2131 (D & A Fluid Elastomer)

Belzona 2921 (Elastomer GP Conditioner)

Belzona 9341 (Reinforcement Tape)

Belzona 9111 (Cleaner Degreaser)

Belzona 1121 (Super XL-Metal)


Problem : Poor adhesion of the neoprene sleeve on 3 risers allowed corrosion to develop between the sleeve and pipe wall, causing further deterioration of the r...
BELZONA RESTORES WEMCO FLOTATION CELL
Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Sheet)

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Belzona 9111 (Cleaner Degreaser)


Problem : Severe corrosion of internals/externals causing through/thin wall defects and loss of containment. Besides, the hatch covers could not seal properly.
OFFSHORE PRODUCTION DECK RESTORATION WITH BELZONA
Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9111 (Cleaner Degreaser) 

Belzona 5811 (Immersion Grade)


Problem : Years of service without adequate maintenance in the offshore environment caused severe corrosion/metal loss of the production deck, impacting the str...
BELZON SEALS THE MANWAY FLANGE OF A HEATER TREATER
Date Created: 8/23/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9411 (Release Agent)


Problem : After years of service, the manway flange sealing surface was pitted/deteriorated and was not sealing properly. The customer needed a repair system th...
BELZONA RESTORES RISER OF OIL & GAS PRODUCTION PLATFORM
Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 9111 (Cleaner Degreaser)


Problem : Riser suffering from corrosion due to the offshore environment required the restoration of metal loss and protection from further deterioration. The a...
BELZONA RESTORES OFFSHORE CRANE ROOF
Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 3111 (Flexible Membrane)/Belzona 9311 (Reinforcing Sheet)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9111 (Cleaner Degreaser)


Problem : Severe corrosion deteriorated the crane roof, causing hole through/thin wall defects and loss of structural integrity.
BELZONA SUPERWRAP II UPDATES RISER
Date Created: 9/11/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 1121 (Super XL-Metal)

Belzona 9111 (Cleaner Degreaser)


Problem : External corrosion was creating thin wall defective areas with potential loss of structural integrity. The asset owner wanted to restore the integrity...
BELZONA REPAIR OF FLOATING HOSES
Date Created: 3/27/2007
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)

Belzona® 2131 (D&A Fluid Elastomer)


Problem : Rubber covers and flotation/insulation on fuel hoses was damaged by ships propeller during fuel loading and unloading.
Belzona Restores Nozzles of Closed Drain Drum Online on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super-HT Metal)

Belzona 1983 (Belzona Superwrap II Resin)

Belzona 9381

Belzona 9382

Belzona 9111 (Degreaser)


Problem : The nozzles of closed drain tank had developed thin-wall defect due to CUI.
Belzona Strengthens Nozzles of Heating Medium Expansion Vessel on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511

Belzona 9341

Belzona 9111


Problem : The nozzles of heating medium expansion vessel had developed thin-wall defect due to CUI.
Belzona Strengthens Nozzles of TEG Flash Tanks on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super- Metal)
Belzona 1983 (Belzona Superwrap II Resin)
Belzona 9381
Belzona 9382
Belzona 9111 (Degreaser)
Belzona 9611


Problem : Due to the damage of the original insulation layer, nozzles of the TEG flash tank were corroded under the insulation layer (CUI). The nozzles had deve...
Belzona Strengthens Nozzles of Closed Drain Drum on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1983 (Belzona Superwrap II Resin)

Belozna 9381

Belzona 9382

Belzona 9111 (Degreaser)


Problem : The nozzles of closed drain drum had developed thin-wall defect due to CUI.
Belzona Strengthens Nozzles of High-pressure Flare Scrubber on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT- Metal)

Belzona 1983 (Belzona Superwrap II Resin)

Belzona 9381

Belzona 9382

Belzona 9111.


Problem : Due to the damage of the original insulation layer, the nozzle of the high-pressure flare scrubber was corroded under the insulation layer (CUI). The ...
Belzona Repairs Nozzles with Through-wall Defect Online on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1983 (Superwrap II Resin)

Belozna 9381

Belzona 9382

Belzona 9111 (Degreaser)

Belzona 9611


Problem : The nozzles of closed drain drum had developed thin-wall defect and through-wall defect due to CUI.
BELZONA REPAIR BY ROPE ACCESS
Date Created: 11/21/2005
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2121 (D&A Hi-Coat Elastomer)

Belzona® 5831 (ST Barrier)


Problem : Damage on Neoprene coating and corrosion in splash zone.
BELZONA REBUILDS SEA WATER FILTER FLANGES
Date Created: 12/31/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1111 (Super Metal)
Problem : Severe crevice corrosion and galvanic cavities on the flanges.
Belzona Superwrap II saves FPSO
Date Created: 6/24/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (XL-Metal)

Belzona 1982 (SuperWrap II)


Problem : Corroded flange and fasteners on the High Pressure Fuel Gas Heater inlet and outlet. The operating pressure of the heater is 24 bar at 30°C on the in...
Belzona modifies flanges
Date Created: 3/31/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal) Belzona 9411 (Release Agent)


Problem : The standard flange face formers could not be used so a brand new technique was created using a series of 3D printed collars that fit within the bolt ...
Sealing a transformer using Belzona
Date Created: 4/20/2020
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1212

Belzona 1161 (UW-Metal)

Belzona 5831 (St-Barrier)


Problem : Various places from which oil has escaped due to a defective seal.
Belzona repairs pump caissons
Date Created: 8/28/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 1161 (UW-Metal)

Belzona 5831 (ST)

Belzona 9341 (Reinforcement Sheet)


Problem : Through wall defects of pipe causing leakage of water with large areas of pitting.
BELZONA REPAIRS A CORRODED STORAGE TANK
Date Created: 10/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Exposure to oil and sea water at a maximum temperature of 75°C caused corrosion pitting and loss of wall thickness.
BELZONA REPAIRS PLATFORM'S SUMP PIPE
Date Created: 11/26/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1161 (Super UW-Metal)

Belzona 5831 (ST-Barrier)


Problem : The sump pipe was cracked along its structure due to impact. It was required to seal the affected area using surface tolerant products that could al...
Belzona 1321 Titanium Pump Repair
Date Created: 9/24/2019
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1321 (Ceramic S-Metal)


Problem : The KSB pumps were typically only lasting 3 months due to significant damage to the titanium substrate operating at a temperature of 60°C. The refiner...
Strengthening of a Storage Tank with Belzona SuperWrap II
Date Created: 7/16/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1981 - Belzona Superwrap II

Belzona 9381 - Reinforcement Sheet

Belzona 9382 - Release Film


Problem : Storage Tank shell deterioration and the wall of the tank thinning. Restoration of stiffness and nominal strength of the tank's shell.
Belzona Helps Protect Offshore Platform Legs At A Waterline
Date Created: 1/12/2021
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST Barrier)


Problem : Corrosion of platform legs in the splash zones.
BELZONA PROTECTS NEW BUILD DESALTER
Date Created: 1/22/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1591 (Ceramic XHT),
Problem : New build electrostatic desalter required erosion-corrosion protection of the bottom third due to the settling of solids and impurities. With an oper...
BELZONA STOPS STRESS CORROSION CRACKING
Date Created: 3/21/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1591 (Ceramix XHT)


Problem : The column was suffering from dozens of cracks due to stress corrosion cracking (SCC) and some of them were leaking.
BELZONA KEEPS THE TANK AFLOAT!
Date Created: 6/23/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T


Problem : The original coating had failed in most areas. Pitting on the bottom head and on the shell manway was of particular concern.  
Belzona internal lining to protect offshore process vessels
Date Created: 7/21/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S and 1391T


Problem : New build vessel, corrosion and erosion protection
Belzona Repairs Allow Offloading To Resume
Date Created: 6/15/2017
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Corrosion and significant loss of metal on many areas of one half of the flange face.
BELZONA OFFERS COLD REPAIR SOLUTION TO PIPEWORKS
Date Created: 9/15/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 5811 (Immersion Grade)


Problem : Previous coating did not last and external corrosion of the pipework was extensive.
BELZONA REPAIRS PINHOLES IN HEATER DRUM
Date Created: 6/1/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal) 

Belzona 1321 (Ceramic S-Metal)


Problem : Corrosion Under Insulation had caused pinholes in the tank wall. An in-situ was required to ensure minimal disruption to production.
BELZONA OPERATES IN THE DESERT
Date Created: 7/16/2009
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 5811 (Immersion Grade)


Problem : Pipeline was highly corroded due to external corrosion. Over 60% wall loss was measured on the pipe. Isolating the pipe to change this corroded sectio...
BELZONA REPAIRS CORRODED ROOF OFFSHORE PLATFORM
Date Created: 1/17/2006
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 5811 (Immersion Grade)


Problem : Salt water had collected on the roof and combined with the heat from beneath had caused rapid corrosion. The roof had holed in numerous places.
BELZONA PROVIDES LONG TERM PROTECTION IN HIGH TEMPERATURE SULPHUR
Date Created: 1/17/2006
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1591 (Ceramic XHT)


Problem : Sulphur at 118-128°C was causing high levels of corrosion.
KEEPING AFLOAT WITH BELZONA
Date Created: 11/3/2005
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona© 2311 (SR Elastomer)


Problem : Damaged due to collision with other objects such as boats, flotsam etc.
BELZONA SEPARATES DISSIMILAR METAL PIPES
Date Created: 11/3/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT)

Belzona® 1591 (Ceramic XHT)


Problem : Galvanic corrosion between dissimilar pipe sections.
Belzona Cold Bonding System for Water Sprinkler Tank
Date Created: 2/28/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

1161 (Super UW Metal)


Problem : Oil reservoirs are old reservoirs where there is no hydrants attached to the tank wall, therefore a cold connection method is needed to avoid the dan...
Unprotected tank with some pitting. Belzona protects operatives from heat exposure with thermal insulation solution for Fortune 500 Oil and Gas company
Date Created: 12/7/2023
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 5871
Problem : A tank which reaches a temperature of 110 °C (230 °F) and serves as a walkway for operators required thermal insulation in order to aid health and saf...
BELZONA EROSION CORROSION PROTECTION APPLIED BY SPRAY
Date Created: 2/20/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal) Belzona 1331


Problem : Erosion and corrosion attack on the internals of the vessel resulted in the requirement for a fast applied lining which would resist further attack.
BELZONA PROTECTS SLOP OIL TANK
Date Created: 12/13/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT Metal)


Problem : Severe corrosion of the tank base due to the chemicals, oil and heat involved led to pitting and holing of the tank base resulting in loss of containm...
BELZONA LINING OF AROMATIC RECOVERY SEPARATOR
Date Created: 2/17/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1331


Problem : The internal surfaces had suffered from general corrosion and pitting, requiring protection to ensure continued service.
BELZONA PROTECTS NEW FLANGES AGAINST CORROSION
Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Belzona 9111 (Cleaner Degreaser)

Belzona 9431 (Instant Bridging Tape)


Problem : Previous flanges were suffering from corrosion. New flanges were installed and the customer wanted to avoid corrosion.
Submersible Multi Stage Pump Repairs and Coatings
Date Created: 4/16/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 4311 (Magma CR1), Belzona 9111 (Cleaner Degreaser)
Problem : The customer had three submersible multi stage pumps that required rebuilding and recoating to both the inside and outside of the equipment.
MORE THAN 500 FLANGES ENCAPSULATED WITH BELZONA
Date Created: 2/10/2016
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411


Problem : Heavy rain in the region and galvanic corrosion on the flanges caused severe corrosion and unsafe operation. Previous protection was a spray applied s...
OFFSHORE FLOATING HOSES REPAIRED AND PROTECTED WITH BELZONA
Date Created: 2/1/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S Metal)


Problem : Corrosion pitting damage on flange faces caused by crevice corrosion posed a severe environmental hazard.
RISER BOOT TOPPING PROTECTED WITH BELZONA
Date Created: 7/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 3411 (Encapsulating Membrane)

Belzona 3911 (PSC Surface Conditioner)


Problem : The customer required an isocyanate-free flexible system to provide excellent protection against corrosion in this harsh environment. The repair had t...
INTERNAL PIPE LINING TRIAL WITH BELZONA
Date Created: 5/28/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1331


Problem : Due to a failure in the application of an alternative product a coating which can be applied to a variety of pipe diameters (4" to 32") was required.
REFINERY SLOP TANK PROTECTED WITH BELZONA
Date Created: 6/13/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)


Problem : The bottom internal section of the tank was leaking from a previous coating failure which lasted less than two years. The refinery was looking for a l...
Belzona Protects High Temperature Oil Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5892


Problem : An oil tank operating at 70°C was corroding internally at the base of the tank due the separation of water and hydrocarbons. The glass fiber tank was ...
Belzona Provides Bonding Solution for Tank Stairs
Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5811 (Immersion Grade)


Problem : Stairs on the side of the tank suffering from severe galvanic corrosion, deeming the stairs unsafe to use.
Belzona Rejuvenates Storage Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)


Problem : Due to a mixture of water and hydrocarbons, the bottom of the tank had started to corrode where the water sits. This is because the density of the wat...
Belzona Rebuilds and Protects Oil Tank
Date Created: 7/24/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)


Problem : Severe pitting was present at the base and lower section of the tank wall, this was a result of a mixture of water and also hydrocarbons found within ...
Belzona Repairs Leaking Tank Roof
Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 3111 (Flexible Membrane)

Belzona 9311


Problem : A tank roof has failed and started corroding at the weld seams. This was allowing water to seep in through these holes causing contamination problems ...
Belzona Seals Rivet Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 3921 (GSC Surface Conditoner)

Belzona 3111 (Flexible Membrane)

Belzona 9311

Belzona 5811 (Immersion Grade)


Problem : An existing coating had failed at the base of a rivet tank and degraded due to UV exposure. With the tank base unprotected moisture ingress was able t...
Belzona Protects Tank Roof against Sulphur Fumes
Date Created: 1/3/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1593


Problem : A build-up of condensation from the 100% liquid Sulphur had caused the tank roof to pit and corrode.     
BELZONA PROTECTS RISER IN SPLASH ZONE
Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona® 5831 (ST Barrier)
Problem : Corrosion on splash zone
BELZONA REPAIRS OIL TANK LEAK
Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 1161 (Super UW Metal)
Belzona® 5831 (ST Barrier)

Problem : The roof deck of the tank had been subjected to severe corrosion leading to a local leak of the oil vapour. This was very hazardous to the plant opera...
BELZONA COATS RISER IN SPLASH ZONE
Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona® 5811 (Immersion Grade)
Belzona® 5831 (ST Barrier)

Problem : The offshore platform was experiencing severe corrosion and wall thickness loss of the riser pipe due to the splash zone area which may ultimately lea...
BELZONA STABILIZES GAS PIPELINE ON BRIDGES
Date Created: 6/4/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Customer needed to keep pipe line in fixed position. To achieve this several sliding supports between bridge and pipe had to be installed. Welding was...
Belzona 1593 special internal coating
Date Created: 10/21/2020
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1593


Problem : Chemical attack (corrosion) was only one problem, another problem was that coating area was not easy available.
Oil Tank Leak- Power Plant
Date Created: 1/28/2019
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1212


Problem : The down deck of the tank had been subjected to severe corrosion leading to drips leak of the oil. This needed to be fixed urgently for the plant to c...
Belzona Repairs Duct on FPSO
Date Created: 1/31/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)


Problem : The ER Duct from the compressor was damage from severe corrosion leading to holes in some areas.
Belzona Repairs GTG Synthetic Lube Oil Tanks
Date Created: 3/9/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391T 


Problem : A crack was found on a Stainles Steel LO tank on one of the gas turbine generator sets. The crack ran approximately 5-10cm around a 1" nozzle.
BELZONA SEALS DIESEL LEAK IN 60 MINUTES
Date Created: 12/8/2009
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (Super E-Metal)


Problem : A valve located at the base of the tank was leaking. Terminal personal had attempted to seal the leak using an off the shelf water activated fiberglas...
BAROMETRIC CONDENSER PROTECTED WITH BELZONA
Date Created: 12/4/2009
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Previous uncoated condenser was destroyed by erosion/corrosion.  A new condenser was manufactured and the decision made to protect it with Belzona.
BELZONA PREPARES VERTICAL PUMP FOR ACID SERVICE
Date Created: 9/29/2009
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 4311 (Magma CR1)


Problem : Chemical attack inside volute and on the impeller.
RISER BOOT SEALED WITH BELZONA
Date Created: 8/19/2005
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2121 (D & A Hi-Coat Elastomer)


Problem : The customer was concerned that after replacing damaged neoprene, water would penetrate between the riser and the cladding onto glassflake coating and...
Belzona SuperWrap Repairs Offshore Pipes
Date Created: 11/23/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II System 


Problem : External Corrosion caused damage to the pipe, they also wanted to seal the thread-o-lets, which were no longer required. The repair had to be complian...
Belzona Repairs a Floating Hose
Date Created: 7/26/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer) 


Problem : The rubber reinforced covers and flotation/insulation on fuel hoses was damaged. Thought to be caused by the ships propeller during fuel loading and u...
BELZONA SUPERWRAP WATER/CONDENSATE PIPE REPAIR
Date Created: 5/14/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap


Problem : An area of the pipe system had lost 2/3 of its original wall thickness due to internal corrosion. The affected area was expected to go through-wall wi...
INTERNAL COATING OF SEAWATER LIFT PUMPS
Date Created: 5/14/2012
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Client in need of erosion/corrosion protection of the equipment due to earlier corrosion problems in similar equipment.
BELZONA COLD BONDING SOLUTION FOR SKIMMER
Date Created: 10/9/2012
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade)


Problem : The skimmer, working in an open environment meters above the sea, had numerous holes and was continuously leaking. Welding was not an option for repai...
BELZONA KEEPS RIG RUNNING AFTER GLASS FLAKE FAILURE
Date Created: 6/1/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1381

Belzona 1111 (Super Metal)


Problem : Existing caisson had been lined with a glass flake coating, which has since failed. HSE authority have requested for the caisson to be replaced or the...
BELZONA 1381: ONE COAT PIPE LINING
Date Created: 5/1/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1381


Problem : The pipeline is used as a monolithic dielectric joint. The pipeline's diameter varied between 8 and 24 inches and individual lengths up to 10m. The ca...
FLARE STACK PROTECTED WITH HT BELZONA LINING
Date Created: 7/16/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1523


Problem : Following a successful trial application, the customer decided to use Belzona 1523 as the product can handle high operating temperatures and could be ...
MOORING WINCH BONDED TO DECK WITH BELZONA
Date Created: 11/17/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)


Problem : Due to issues with welding and passive fire protection installed on deck, an alternative solution was needed to bond a mooring winch to a deck structu...
BELZONA SOLUTION FOR FEED WATER PIPELINE
Date Created: 11/27/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S


Problem : The EOR process and the plant have been in operation since 2010 and the internal pipe coating had been carried out using a liquid epoxy coating and Fu...
Belzona Spin Spray Applied Protective Coating for Scraper Traps
Date Created: 2/6/2018
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S


Problem : Scraper traps, that launch and receive scrapers/pigs when the crude oil pipeline is being cleaned, required corrosion protection.
BELZONA CORROSION PROTECTION FOR SUCTION SCRUBBER
Date Created: 3/5/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1522*

Belzona 1391 (Ceramic HT)

*Belzona 1523 is the new version


Problem : Internal corrosion protection of process vessels and utility tanks was required. LP suction scrubber presented in this case study.
BELZONA SAVES REFINERY FROM DAILY LOSSES OF £1.5M
Date Created: 7/23/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 4301 (Magma CR1 Hi-Build)


Problem : Severe external corrosion had reduced wall thickness. The client required a fast solution to this problem with minimal service disruption. After all, ...
COLD APPLIED BELZONA VESSEL LININGS TAKE THE HEAT
Date Created: 7/23/2013
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT Metal)

Belzona 1511 (Super HT-Metal)


Problem : Pressure vessels required a corrosion resistant coating able to resist the high in-service temperatures. Adjacent flange faces and nozzles also requ...
BELZONA HIGH TEMPERATURE LINING FOR NEW AUTOCLAVE
Date Created: 7/2/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593


Problem : Operating conditions of the new autoclave will be immersion temperatures up to 110°C (230°F) and corrosive media including ethanol, methyl methacrylat...
BELZONA BONDS CABLE TRAY ON FPSO
Date Created: 11/6/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)


Problem : After the FPSO was painted, it was discovered that a cable tray had not been welded onto the deck. Welding would damage the paintwork, therefore Belzo...
BELZONA REPAIRS FLANGE OF OFFSHORE PLATFORM
Date Created: 8/28/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Belzona 9111 (Cleaner Degreaser)


Problem : The customer was not aware of this simple Belzona solution to his problem. The traditional solution was to cut and weld a new flange or weld overlay a...
BELZONA RESCUES A PIPELINE AT THE CRUNCH TIME
Date Created: 3/22/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 4981 (Magma HT Conditioner)

Belzona 9111 (Cleaner Degreaser)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : The pipes needed to be repaired and put back in service in a 48 hour window at air temperatures no higher that 50°F. The pipes were operating at 1,000...
BELZONA FILLS THE GAP BETWEEN SKID AND DECK
Date Created: 3/22/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 3111 (Flexible Membrane)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9111 (Cleaner Degreaser)

Belzona 9331 (MR7 Reinforcement Sheet)


Problem : To avoid water and debris from getting between the skid and deck, the gap between the two had to be sealed. Hot work would take weeks to weld the enti...
Wellhead Leak Repair
Date Created: 1/18/2023
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1981 (SuperWrap II), Belzona 9611 (ES-Metal)
Problem : A hole present in the casing did not allow gas lift pressure to accumulate. If the accumulation of pressure is not achieved, then oil cannot be produc...
BELZONA CHANGES THE SHAPE OF COLD PLATE BONDING
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1121 


Problem : The customer had a 1" inlet into a 20" flare line. The threads of the 1" pipe were corroded and holed through. Any gas leaking out would be a major sa...
BELZONA COLD PLATE BONDING REINFORCES OFFSHORE DECK
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1121

Belzona 5811


Problem : The customer had an integrity inspection performed on their steel decks as part of a life extension program. Several areas on two decks were noted to ...
BELZONA COLD PLATE BONDING ELIMINATES TRIP HAZARDS ON OFFSHORE DECK
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9341 (Reinforcement Tape)


Problem : The Customer changed some equipment on their platform which required piping through an existing deck. Without a nearby penetration, the Customer cut l...
REGULATORY AGENCY ACCEPTS BELZONA SUPERWRAP II
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1982

Belzona 9381

Belzona 9382


Problem : The customer had a section of pipe with external corrosion problems and several through wall defects. Traditional cut and replace alternatives would r...
BELZONA REPAIRS A SEPARATOR AND SAVES OIL PRODUCTION
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1111


Problem : A Wemco oil/water/gas separator used for cleaning water was suffering from a through wall defect. The customer required this vessel to be operational ...
AN OLD STEEL TANK PUT BACK TO SERVICE WITH BELZONA
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)


Problem : Hundreds of holes in the floor and 8" up walls of the interior of this bulk storage tank. Large holes were visible and straightforward to repair. Smal...
BELZONA SAVES GULF OF MEXICO FROM POTENTIAL OIL SPILLAGE
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 9611

Belzona 1161


Problem : All spilled fluids on the offshore platform drain to this lowest point. The sump was a last defense and served as a gravity separator in case any oil ...
BELZONA PRESERVES CONCRETE PILES OFFSHORE
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 4141 (Magma-Build)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Sheet)


Problem : At an aging facility off the Louisiana coast, a gas lift station is experiencing fractures in their concrete piles under the foundation. Uneven stress...
Belzona Extends the Life of a Seawater Pipe
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1331


Problem : Seawater at high velocity is causing premature failure of carbon steel piping. The ingrained salts in the flow are erosive as well as corrosive. Some ...
BELZONA SUPERWRAP II REPAIRS DRAIN LINES ON DEEPWATER PLATFORM
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1111 (Super Metal)

Belzona Superwrap II


Problem : The drain line goes to the sump, which is the lowest point on the platform. If there is any oil spill or runoff, it could potentially get into the wat...
BELZONA WEATHERPROOFS THE ROOF AND SAVES ELECTRICAL EQUIPMENT ON OFFSHORE PLATFORM
Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5111 (Ceramic Cladding)

Belzona 5811 (Immersion Grade)


Problem : Water leaking into a metal building from existing patches on the roof and porous weld seams. Other types of epoxy repairs were tried, but failed due t...
Belzona Tank Base Sealing In Service For Over 15 Years
Date Created: 10/6/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 3111 (Flexible Membrane)


Problem : The conventional bituminous method with UV coating failed. Water was penetrating into the tank base. The customer demanded a permanent solution and de...
Belzona Repairs Diesel Engine
Date Created: 6/11/2019
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)


Problem : Pitting corrosion on engine block o-ring seats had caused failure.
Belzona Protects Risers
Date Created: 6/11/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST-Barrier)


Problem : Damage to coating protection led to severe corrosion.
BELZONA REPAIRS MEG TANK HOLED BY CUI
Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Corrosion Under Insulation (CUI) on the vessel had caused a pin hole in the vessel wall
First Stage Separator: Seven Years of Problem-free Service from Belzona® 1591
Date Created: 6/24/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591 (Ceramic XHT-Metal)


Problem : Coating required to provide resistance to high temperature process fluids which would generate corrosion and erosion issues. Design temperature was 15...
BELZONA® 5851 HELPS AVOIDS SHUT DOWN
Date Created: 11/23/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5851 (HA Barrier)


Problem : The loss of the original paint system exposed the pipe work to a risk of stress corrosion cracking whenever the fire protection Deluge system were tes...
BELZONA FLANGE REFORM GIVES FIVE YEARS OF LEAK FREE SERVICE
Date Created: 9/7/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S Metal)


Problem : Hose failed its pressure test prior to being built into a replacement string.
BELZONA FACILITATES CHANGE OF USE
Date Created: 12/15/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)

Belzona® 1111 (Super Metal)


Problem : Due to the nature of the chemicals, the uncoated carbon steel tank required to be fully coated to prevent corrosion.
MAINTENANCE OF BELZONA COATED SEPARATOR AFTER 9 YEARS IN SERVICE
Date Created: 3/24/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1391 (Ceramic HT)


Problem : Previous glass flake system had failed and had suffered corrosion damage to the vessel wall. Belzona inspected after 9 years and only problems caused ...
FORMING NEW MANWAY SEALING FACE
Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1111 (Super Metal)
Problem : Existing Carbon steel would be subject to corrosive attack if the manway was not isolated.
BELZONA BONDS BUSHES INTO TETHER BLOCK
Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)


Problem : Welding the bushes had failed and Mechanical means had been ruled out by the client
BELZONA REBUILDS 1.5M DIAMETER CONDENSER FLANGE FACE
Date Created: 8/23/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9411 (Release Agent)


Problem : The previous repair on the Condenser Flange had failed and the customer was fearing that it would start leaking. This would cause unplanned downtime...
BELZONA SUPERWRAP II EXTENDS LIFE OF PIPING BY 10 YEARS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : The 250 mm diameter pipe had developed a critical (Class 3) through wall defect at the bent. The operating temperature was 50°C and the operating pres...
BELZONA SUPERWRAP II EXTENDS LIFE OF A HIGH TEMPERATURE PIPELINE BY 5 YEARS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : The 406 mm diameter pipe had developed a critical (Class 3) through wall defect calculated at 40 x 40 mm. The operating temperature was 90°C and the o...
BELZONA SUPERWRAP II RETURNS PIPING BACK TO SERVICE IN 48 HOURS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : The 220mm diameter pipe had developed a critical (Class 3) thin wall defect at the bend. The operating temperature was 95°C and the operating pressure...
BELZONA SUPERWRAP II REPAIRS UNDERGROUND PIPELINE ADDING 15 YEARS SERVICE LIFE
Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 1982 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : The underground pipeline (O/D = 355.6 mm) had developed a critical (Class 3) thin wall defect with only 2.7 mm wall thickness remaining. The critical ...
BELZONA PROTECTS NEW FLASH DRUM
Date Created: 11/10/2010
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT Metal)


Problem : Flash drum to be exposed to diglycolamine, wet H2S and CO2 at 80°C. Corrosion resistant lining required to protect the vessel in service.
GAS LINE REPAIRED WITH BELZONA SUPERWRAP SYSTEM
Date Created: 11/10/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® Superwrap


Problem : Gas line was suffering from wall thickness loss due to internal corrosion. A thin wall defect of dimensions 2.1x2.4x0.25" was detected on a section of...
Repair of Concrete Support For Effluent Vessel
Date Created: 2/11/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 4911

Belzona 4141 – 120 units of 8 Kg

Belzona 5811 – 10 units of 4 litre


Problem : Damaged Concrete Supports of effluent water vessel: Water ingress and weathering had caused corrosion of the reinforcement bar leading to cracking an...
Belzona Superwrap II Repair of Refinery Pipe
Date Created: 8/21/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 1981 Superwrap II 


Problem : Customer reported a through wall defect in a 6" pipe. Production was severely limited because of the leak, so the customer needed a repair carried out...
BELZONA PROTECTS HAZARDS DRAIN TANK
Date Created: 9/21/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S

Belzona 1391T 


Problem : Once opened and inspected it was decided to replace the lower 1 meter of the existing coating before putting the tank back into service. MIC (microbio...
BELZONA PROTECTS AMINE REBOILER
Date Created: 11/15/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1511 (Super HT Metal)

Belzona® 1591 (Ceramic XHT Metal) 


Problem : Internal corrosion with heavy pitting in areas.
BELZONA BONDS RISER BEARINGS ON OFFSHORE PLATFORM
Date Created: 1/21/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal) 

Belzona 1321 (Ceramic S-Metal)


Problem : When stationed, Risers move inside the housings, creating abrasion and exacerbating corrosion. The decision was made to protect these areas with comp...
Belzona Repairs Conductor Casing On Offshore Platform
Date Created: 6/28/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 7111

Belzona 3411 (Encapsulating Membrane)


Problem : The cavity between the well head and conductor casing corrodes, vibrates, and becomes misaligned. The engineers performed an analysis that showed very...
BELZONA PROTECTS NEW AMINE STRIPPER COLUMN
Date Created: 11/20/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391T


Problem : column will be exposed to temperatures up to 93°C, and potential for high corrosion rates due to presence of Hydrogen Sulphide, Carbon Dioxide and Ami...
Corroded Amine Vessel Saved By Belzona
Date Created: 10/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1591 (Ceramic XHT Metal)


Problem : The vessel walls were starting to degrade significantly with either a Belzona repair or costly replacement being the options.
Belzona SuperWrap Allows Drilling to Continue
Date Created: 11/21/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona SuperWrap II


Problem : Due to long lead time fabricating new sections of pipe, Belzona SuperWrap was used to reinstate the required strength to keep the high pressure lines ...
BELZONA PROTECTS DISULFIDE SEPARATOR DRUM
Date Created: 10/29/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Belzona® 1111 (Super Metal)
Belzona® 5891 (HT Immersion Grade)

Problem : Chemical attack in the vapor space of this drum was evident after 5 years in service.
AGITATOR SHAFTS CURED WITH BELZONA
Date Created: 8/8/2005
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)


Problem : The main shaft on the agitator had worn down under the stuffing box over a number of years by up to 2" overall on the diameter over 21" of the shaft l...
Belzona High Temperature Resistant Coating Protects Transition Spools and Vessel
Date Created: 1/10/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391T


Problem : The Customer required high temperature, erosion-corrosion resistant internal coating on newly fabricated Duplex stainless steel spools and vessels.
BELZONA PROTECTS OIL/GAS SEPARATORS
Date Created: 12/13/2006
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super-Metal)
Belzona® 1391 (Ceramic HT-Metal)
Problem : The original glass flake coating had failed in service leading to substrate pitting and corrosion.
STORAGE TANK ROOF REPAIRED USING BELZONA
Date Created: 1/25/2009
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® Marine Metal.


Problem : Several holes in the tank roof.
BONDING SUPPORT PADS WITH BELZONA
Date Created: 7/20/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : Corrosion and wear of pipes in area of supports caused by the constant thermal expansion and contraction.
BELZONA REFURBISHES ALL VALVES DURING F.S.O. REFURBISHMENT
Date Created: 7/20/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal)


Problem : More than 200 valves including butterfly, globe and gate types in many sizes required refurbishment and corrosion protection during the refurbishment ...
BELZONA SOLVES BALANCE PROBLEM ON IMPELLER
Date Created: 7/12/2007
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona® 1321 (Ceramic S-Metal)
Problem : Liquid slowly entered the void during operation causing an imbalance and vibration.
BELZONA KEEPS WATER OUT AND THE ENVIRONMENT SAFE
Date Created: 4/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : The crew noticed a tear in the rubber of the off loading hose and took the quick decision to call in the experts to repair it with Belzona.
BELZONA REPAIRS OFFLOADING HOSE ABOVE WATER
Date Created: 4/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : During the normal operation of transfer, staff noticed a small tear in the rubber hose. Three weeks later, the tear had tripled in size and this is wh...
Belzona Restores a Tank Roof in Hungary
Date Created: 4/26/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 6111 Liquid Anode

Belzona 5111 Ceramic Cladding White


Problem : The tanks roofs were heavily polluted with a dirty grayed appearance generating higher temperature and so more evaporation of high volatile fuel in th...
Oil Refinery Adopts Belzona Composite Pad for Pipeline Repair
Date Created: 9/9/2022
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 1111 (Super Metal)


Problem : The client was experiencing significant external corrosion on several of their main pipelines. These pipelines transport process fluids around the ref...
Belzona 1593 Proven to Provide Long Term Protection in Molten Sulphur
Date Created: 8/10/2022
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1593


Problem : Sulphur was condensating on the equipment and attacking the externals of several pumps causing high levels of corrosion. This was resulting in a short...
Belzona 5871 Provides Innovative Thermal Insulation Solution
Date Created: 9/2/2021
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5871

Belzona 3211 (Lagseal)


Problem : A conventional jacketed insulation system fitted to the external of the aerial dispersant vessel was deemed unfeasible in aerial operation. Therefore,...
Belzona apply Internal Lining to Heat Exchanger Shell
Date Created: 1/17/2020
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1593


Problem : Internal corrosion to the internals of a heat exchanger
BELZONA CORROSION PREVENTION ON PLATFORM RISER
Date Created: 12/16/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 2211 (MP Hi-Build Elastomer) 


Problem : Corrosion was occuring at the top edge of rubber riser sleeve due to water ingress between rubber cladding and riser. 
BELZONA REPAIRS NEW FLOATING HOSE SECTION DAMAGED IN TRANSIT
Date Created: 12/16/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)


Problem : Hose had been damaged in transit as a result of its fastenings coming loose. The hose had rubbed against its container frame.
BELZONA COATING OF BYRON JACKSON SHIPPER PUMP
Date Created: 11/24/2007
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1311 (Ceramic R Metal)
Belzona® 1391 (Ceramic HT)
Problem : Erosion on the pump surface caused by sea water and sand inclusion during shipping operation.
BELZONA PROTECTION OF INTERNAL & EXTERNAL SURFACES OF LIFT PUMP
Date Created: 5/29/2007
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341N (Supermetalglide)

Belzona® 1111 (Super Metal)


Problem : This High Lift Pump for the Refinery was suffering erosion and corrosion on all surfaces.
Belzona Expands the life of Expansion Joints
Date Created: 2/8/2019
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 4301 (Magma CR1 H-Build)

Belzona 4311 (Magma CR1)


Problem : After restarting following a shut down, expansion joints in the flare header started leaking, forcing the plant to shut down under an emergency situat...
Belzona Protects 6 Pump Impellers Against Cavitation Damage
Date Created: 2/7/2019
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)

Belzona 2141 (ACR-Fluid Elastomer)


Problem : Impeller veins were experiencing cavitation which was reducing wall thickness and leading to through-wall defects.
BELZONA SPHERE LINING ROLLED OUT
Date Created: 1/8/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4311 (Magma CR1)


Problem : Belzona was first approached in 2009 for a lining that would be resistant to the unstabilised crude oil and sulphur reducing bacteria. The affected ar...
Belzona lines an Air Receiver
Date Created: 12/4/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1391 (ceramic HT)

Belzona 1111 (Super Metal) Nozzle Inserts


Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. Therefore, a long term solution is required to protect...
Flare KO Drum - New Fabrication protection with Belzona
Date Created: 12/4/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Belzona Nozzle inserts


Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. therefore, a long term solution is required to protect...
OFFSHORE PIPELINE INTERNALLY PROTECTED WITH BELZONA
Date Created: 7/11/2016
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1331


Problem : 360 Pipe spools ranging between 200mm to 400mm and averaging 6000mm long, to be given internal protection against corrosion.
NON-COMPLIANT WRAP KEEPS 30" LINE IN SERVICE
Date Created: 12/2/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Tape)

Belzona 1971 (Superwrap Conditioner)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 5811 (Immersion Grade)


Problem : Holes and thin wall.
BELZONA PROTECTS NEW PROCESS VESSELS FOR GAS PROJECT
Date Created: 8/16/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT)


Problem : High H2S presence in the gas field called for high performance corrosion protection to new build carbon steel vessels
BELZONA PROTECTS PIPE WITH INTERNAL LINING
Date Created: 12/2/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5891 (HT Immersion Grade)


Problem : Since the operating fluid (produced water) is very corrosive, these pipes needed the internal protection in order to increase its working life.
BELZONA OFFERS ANTICORROSIVE AND PEELABLE PROTECTION FOR FLANGES
Date Created: 3/10/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Belzona 9311 (Reinforcing Sheet)


Problem : The complex geometry of the flanged joints facilitates the occurrence of problems, such as crevice corrosion in the void between the two flange faces ...
STRUCTURAL REINFORCEMENT TO NAPHTHA TOWER WITH BELZONA TECHNOLOGY
Date Created: 4/14/2015
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391 (Ceramic HT)


Problem : Leaking naphtha due to the presence of holes in the inferior generatrix.
BELZONA PREVENTS CORROSION DAMAGE TO 18' RISER
Date Created: 8/26/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9111 (Cleaner Degreaser)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : Corrosion damage to riser.
BELZONA PROVES TO BE THE RIGHT CHOICE FOR FLANGE PROTECTION
Date Created: 8/26/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411


Problem : Corrosion around the flanges and bolts resulted in serious damage. The customer was looking for a practical and efficient solution to this problem. Se...
BELZONA SEALS LEAKING OIL PUMP
Date Created: 7/8/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (Super E Metal)

Belzona® 1161 (Super UW Metal)


Problem : Oil was leaking from several parts of mechanical seal flanges.
BELZONA SUPERWRAP II STRENGTHENS CORRODED GAS PIPE
Date Created: 11/2/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona Superwrap II

Belzona 1111 (Super Metal)

Belzona 1311 (Ceramic R-Metal)


Problem : The asset owner assigned a shutdown period, totalling 7 days. Welding was not an option; the application required a cold applied solution. Due to th...
Belzona Seal-A-Tank Success in Service for Over 13 Years
Date Created: 9/19/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 3111 (Flexible Membrane)


Problem : The refinery had an existing tank base sealing system in place which was failing due to its rigidity. The failed system had resulted in water ingress,...
BELZONA REPAIRS HOLED NOZZLE ON GLYCOL PLANT
Date Created: 1/4/2008
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1291 (ES Metal)
Belzona® 1111 (Super Metal)

Problem : Corrosion had caused severe wastage of a nozzle which resulted in two holes breaking through.
Belzona Repairs Grayloc Flange Damage in Water Injection Line
Date Created: 3/29/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal)


Problem : The topside end fitting connection joint on the riser used a Grayloc system to contain the high pressure. Due to a material defect a small area on th...
Belzona cold repair to a leaking pipe joint
Date Created: 7/23/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 9111(Degreaser/Cleaner)

Belzona 9341(Reinforcement Tape)


Problem : A 1" pipe branching from the 14" main line has a crack and a leak at the joint area. As the line contains flammable fluids hot work is not an option.
Belzona Repairs Flange Surface of a Floating Hose
Date Created: 7/24/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 9111 (Cleaner Degreaser)


Problem : The neck of the floating hose leading to the flange area is suffering from severe pitting due to the corrosive and erosive sea water environment, seve...
Belzona keeps the hose floating
Date Created: 7/23/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2111 (MP Hi-Build Elastomer)

Belzona 2911 (MP Fluid Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : The offloading hose used to carry petroleum products from offshore to the shore had cuts caused by debris in the sea, contact with passing boats and m...
FPSO hull coating restored at sea with Belzona
Date Created: 7/12/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST-Barrier)


Problem : The orginally-applied protective coating on the hull of the FPSO was deteriorating in some areas due to fouling, erosion and impact. Over the whole ar...
Belzona Supports Effluent Tank
Date Created: 3/15/2018
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4141 (magma Hi-Build)

Belzona 5811 (Immersion Grade)


Problem : Water ingress and weathering had caused corrosion of the reinforcement bar, leading to cracking and spalling of the concrete supports.
BELZONA CRUDE OIL TRANSFER HOSE REPAIR
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The sealing face of the transfer hose flange had been damaged preventing a seal.
BELZONA PROTECTS OPEN DRAINS TANK
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521

Belzona® 1111

Belzona® 9341

Belzona® 5811

Belzona® 6111

Belzona® 5111


Problem : Due to the location of the tank it is subjected to a salt environment which accelerates corrosion externally as well as internal corrosion from the pr...
BELZONA PROTECTS SLUG CATCHERS AGAINST EROSION AND CORROSION
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT Metal)


Problem : Vessels were to be put into operation at 90°C and 70 barpressure in a mixture of hydrocarbons and water. Belzona was applied to the bottom third of th...
BELZONA ANGLE IRON BONDED INTO PLACE
Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4111 (Magma-Quartz)


Problem : Concrete severely eroded. Exit end of concrete beam damaged by the impact of the scale bumping into the end of the scale sump wall.
BELZONA CAVITATION RESISTANCE FOR IMPELLER
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1421


Problem : Severe damage to the impeller caused by cavitation
BELZONA FLOATING ORANGE HOSE
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 9341 (Reinforcement Tape)


Problem : Massive, deep cut in the hose.
BELZONA® 1591 PROTECTS OIL/GAS SEPARATORS AT HIGH TEMPERATURE
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591


Problem : Severe erosion/corrosion to internal surfaces.
BELZONA® 1591 PROTECTING COALESCER VESSEL
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591


Problem : Corrosion was anticipated in the lower 1/3rd of the vessel. Design Temperatures were up to 150oC with sea water present.
BELZONA® 1591 FAST TRACK PROTECTION
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591


Problem : There was insufficient time available to construct vessels with internal metal cladding.
BELZONA PRE-STRESSED CONCRETE BEAMS
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4111 (Magma-Quartz)


Problem : Concrete severely eroded over time.
BELZONA ROTARY WATER STRAINER WHEEL
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)

Belzona® 1341 (Supermetalglide)


Problem : Extensive erosion/corrosion to the strainer wheel assembly which is in salt water service
BELZONA PROVIDES FAST PROTECTION OF SEA WATER FILTER
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)


Problem : Previous lining failed very quickly and vessel corroded through. Spare unit did not fit, therefore, a fast turn-around was required.
BELZONA PROVIDES COST EFFECTIVE MAINTENANCE OF OIL CENTRIFUGES
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : The units revolve at 3500rpm. and the sand particles cause severe erosion requiring the units to be completely overhauled on an annual basis.
BELZONA STRUCTURAL REFURBISHMENT OFFSHORE
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane System)

Belzona® 1111 (Super Metal)


Problem : The control rooms require complete encapsulation (roof and sides) to prevent water penetration. The structures are subject to constant salt water spra...
BELZONA IN-SITU REBUILD OF DECK WINCH
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131


Problem : Wear on shaft was in the way of the cable drum
BELZONA® 1111 REPAIRS TO CREVICE CORROSION
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Incorrect joint material caused extensive crevice corrosion on two separate coolers
BELZONA REBUILD OF PUMP SPIDER BEARING
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Corrosion and distortion was preventing correct sealing.
BELZONA PROTECTS NEW CHEMICAL CONTAINMENT AREAS AT REFINERY
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Belzona® 4111 (Magma-Quartz)

Belzona® 4151 (Magma-Quartz Resin)


Problem : A reliable, high performance protection system was required for the many different process areas in the plant.
BELZONA® 3211 PROTECTS LPG SPHERES
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3211 (Lagseal)


Problem : Water penetration through original insulation system had allowed severe underlagging corrosion to occur. The site is an exposed marine site and deluge...
BELZONA REPAIR AND PROTECTION OF PIG LAUNCHERS
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Crevice corrosion had caused pitting on the existing seal faces of pig launcher. New receivers for "Intelligent Pigs" required an impact/abrasion and ...
REPAIR AND PROTECTION OF OIL/WATER SEPARATOR WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111

Belzona® 1391


Problem : The original glass flake system failed in the severe erosion-corrosion conditions leading to holing of the unit
BELZONA 'S PROVEN PERFORMANCE IN SEPARATOR PROTECTION
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321


Problem : Previous experience indicated that the lower 1/3rd of this new vessel would be subjected to sand erosion and Sulphate Reducing Bacteria (SRB) attack.
BELZONA® REPAIR OF POWER PUMP
Industry: Oil & Gas (OILG)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1311


Problem : Corrosion of 2-4mm on the mating faces of the manifolds leading to leakage and loss of structural integrity
BELZONA® 1591 PROTECTS HEAT EXCHANGERS
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1591


Problem : Severe erosion-corrosion of the tube sheet and end cover caused by the hot Hydrocarbon mixture.
BELZONA® 1391 PROTECTS CATALYTIC CRACKER
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1391


Problem : Extensive erosion-corrosion on the shell wall caused by the hot hydrocarbon mixture.
BELZONA PROTECTS EVAPORATORS IN DISTILLATION UNIT
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391


Problem : Floor plate in No. 4 Distillation unit was showing considerable corrosion and weld repairs, including welding in of new plate sections had already bee...
BELZONA PROVIDES LONG LASTING PIPE SUPPORTS
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : Severe corrosion of original pipe supports and pipe in way of support points.
BELZONA PROTECTS OIL GAS SEPARATORS
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391


Problem : Severe deterioration to the internal surfaces of the vessels due to erosion-corrosion and SRB attack.
BELZONA WATERPROOFS CONTROL ROOM ROOF
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)


Problem : Water penetration through various cracks and at equipment support pads. Leakage was also suspected through 120 linear meters of expansion joints.
BELZONA PROTECTION OF WATER INJECTION SPOOLS
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)


Problem : Severe erosion/corrosion on internal of pipe spools due to brackish water which contains sand and H2S.
A COST EFFECTIVE SOLUTION TO SEVERE PITTING - 11 YEARS LATER: PERFECT
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe pitting at froth line top and side walls.
BELZONA® 1311 (CERAMIC R-METAL) SAVES A PLANT SIX WEEKS OF DOWNTIME
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)


Problem : Small pin holes had developed in the heat exchanger plates
BELZONA REPAIRS AND PROTECTS SULFURPRILL TOWER
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 5811 (Immersion Grade)


Problem : Acidic content of moist sulfur had led to sever attack of the concrete.
BELZONA® PROTECTS FRACTIONATOR TOWER
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)


Problem : CUI (Corrosion Under Insulation) particularly around the support rings where moisture had accumulated.
CORRODED PIPEWORK: A THING OF THE PAST WITH BELZONA® 5851 (HA-BARRIER)
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)


Problem : CUI (Corrosion Under Insulation) was causing costly shutdowns to under-take repairs.
BELZONA REPAIRS VENT GAS PIPEWORK
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9341 (Reinforcement Tape)


Problem : External corrosion had led to severe wall thinning in numerous parts of the pipework. In addition several areas were holed and were being contained wi...
BELZONA PROTECTS HEATED OIL STORAGE TANKS
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521

(Belzona® 1522 could have been used had plural spray equipment been available)


Problem : Due to the presence of small amounts of water in the oil, which ultimately separates to the base of the tank, the bottom of the tank and 1.5 metres up...
DAMAGED FENDER REFURBISHED USING BELZONA® ELASTOMER
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Severe damage to the surface of fenders. In particular securing chains had damaged the rubber covers through constant abrasion.
BELZONA CLAMPS DOWN ON LEAKING PIPES
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4341 (Magma CR4)

Belzona® 4301 (Magma CR1 Hi-Build)


Problem : A protective covering was needed for the clamps to withstand corrosive chemicals up to 60°C. The clamps are used to seal pipes which transport a waste...
BELZONA REPAIRS TO FLOATING HOSE
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)


Problem : Extensive damage to the rubber flotation.
SPALLED CONCRETE VAULTS ARE RECONSTRUCTED WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 4911 (Magma TX Conditioner)


Problem : Over the years the different thermal expansion characteristics of the pipes caused the concrete surrounding pipes in the vault to spall.
INTERIOR COATING OF OIL STORAGE TANK WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)


Problem : Corrosion protection of the interior of a crude oil storage tank.
COATING AND PROTECTION OF STORAGE TANK FOR PROCESSED WATER WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1121 (XL-Metal)

Belzona® 5811 (Immersion Grade)


Problem : At one point in time, the FRP coating failed when this tank was used for crude oil service. When the need arose for a replacement alternative coating,...
BELZONA® 1521 PROTECTS HYDROCYCLONE
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521 (HTS1 Metal)


Problem : Failure of the existing glass flake lining had led to corrosion of the hydrocyclone body, which operates at elevated temperature.
BELZONA® 1521 PROTECTS OIL/GAS/WATER SEPARATOR
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT Metal) Belzona® 1521 (HTS1 Metal)


Problem : Corrosion of the equipment caused by failure of the existing lining system required complete removal of the coating.
‘ISOLATION’ PROBLEMS SOLVED WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT Metal)

Belzona® 1591 (Ceramic XHT Metal)


Problem : Installation of a titanium cooler offshore, into a steel pipework system, increased the possibility of galvanic corrosion between the two dissimilar m...
BELZONA FLANGE REPAIR SYSTEM SAVES MONEY
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)


Problem : External corrosion on the flange faces had resulted in the hoses not being able to seal correctly and as a result were considered no longer fit for pu...
BELZONA FLANGE REPAIR SYSTEM ON OFFSHORE PROCESS VESSEL
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Failure of the glass flake lining material on the flange face had led to severe corrosion on 11 nozzle flange faces.
NOZZLE STABILISATION AT ONSHORE GAS PLANT
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1391 (Ceramic HT Metal)

Belzona® 5111 (Ceramic Cladding)

Belzona® 6111 (Liquid Anode)


Problem : Under insulation corrosion had caused severe wastage of the neck of five nozzles on this gas stabilisation tower. As the vessel is manufactured to a s...
ROUTINE REPAIR OF FLOATING HOSES WITH BELZONA
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)


Problem : Rubber coverings suffer regular mechanical damage and require refurbishment to maintain buoyancy.
BELZONA RAPID ELASTOMER REPAIR TO CHOKE AND KILL HOSE
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2311 (SR Elastomer)


Problem : Damage had been caused to the rubber on the sealing face of the male hose connector, due to contact with sharp metal edges on the female connector. As...
BELZONA BONDS SUPPORT PADS AND RAILS
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Welding of metal rails was totally out of the question as it would have compromised the integrity of the internal coating.
BELZONA CAPITALIZES ON COALESCER
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (XL-Metal)

Belzona® 5891 (HT Immersion Grade)


Problem : Microbiologically-induced corrosion (MIC) had severely affected portions of this vessel.
BELZONA PROTECTION INSIDE AND OUT!
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4311 (Magma CR-1)

Belzona® 4341 (Magma CR-4)

Belzona® 5111 (Ceramic Cladding)

Belzona® 6111 (Liquid Anode)


Problem : Internal corrosion due to contact with HCL (hydrochloric acid) 30-36% had caused severe corrosion on the walls, nozzles, fi ttings, etc. of the tanks....
BELZONA FOR MUD PUMPS
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R- Metal)

Belzona® 1321 (Ceramic S-Metal)


Problem : Severe erosion.
BELZONA TAIL SHAFT PROTECTION
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2121 (D&A Hi-Coat Elastomer)

Belzona® 2111 (D&A Hi-Build Elastomer)

Belzona® 2911 (QD Conditioner)

Belzona® 9341 (Reinforcement Tape)


Problem : Due to the change of bronze bush and corrosion from sea water a new protective coating was required on the shaft. Since the shafts were very long, fle...
BELZONA® 5851 ON OFFSHORE PIPEWORK
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5851 (HA Barrier)


Problem : The presence of insulation around the heating medium pipework had let to some corrosion of the pipework over a period of time. During a routine inspec...
PROCESS VESSEL UPGRADE USING BELZONA ADHESIVE
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT Metal)


Problem : To avoid the need for welding to the vessel shell, and additional post weld heat treatment, the internal equipment was installed using a mixture of me...
BELZONA® ELIMINATES DAMAGE FROM CUI (CORROSION UNDER INSULATION)
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)


Problem : The vessel was suffering from CUI (Corrosion Under Insulation).
Belzona Seals A Transformer Lid Flange
Date Created: 8/8/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1291 (ES Metal)

Belzona 1221 (Super E Metal)

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)


Problem : Most of the gasket had failed around the 10m perimeter of the lid, with oil seeping down the sides and going to ground. Unfortunately it was not possi...
BELZONA repairs and protects a heat exchanger against erosion/corrosion
Date Created: 7/9/2014
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)


Problem : Problems due to high temperatures and erosion caused by particle flow
BELZONA REPAIRS A LARGE HYDRAULIC RAM
Date Created: 6/25/2005
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)


Problem : Deep and wide scores in many areas of the ram.
BELZONA REPAIRS BROKEN EDGES OF ENGINE BLOCK
Date Created: 11/20/2005
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)


Problem : The edge of the engine block was broken.
Rig Ballast System Repaired with Belzona
Date Created: 5/23/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 1291 (ES Metal)


Problem : Severely corroded and leaking pipes in many sections of the ballast system which threaten the safety of the rig.
Belzona Floating Roof Repair
Date Created: 6/13/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2311 (SR-Elastomer)

Belzona® 1291 (ES-Metal)


Problem : Crude oil leakage through welding seams in the tanks floating roof.
BELZONA EMERGENCY LEAK SEALING
Date Created: 7/5/2005
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1321 (Ceramic S-Metal)


Problem : Bi-metallic corrosion between the tubes and the tube sheet had caused Freon leakage.
BELZONA REPAIRS DAMAGED GEAR BOX
Date Created: 7/7/2005
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111(Super Metal)

Belzona® 9341(Reinforcement Tape)


Problem : The gear box was badly cracked and fractured.
BELZONA PROTECTS OIL PIPE LINES
Date Created: 7/7/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5891 (HT Immersion Grade)


Problem : Welding seams of the pipe lines need to be protected from corrosion.
BELZONA REPAIRS NATURAL GAS VALVE
Date Created: 8/18/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)


Problem : Gas leaks had been worsened by traditional weld repairs.
BELZONA CATION LINING REPAIR
Date Created: 11/24/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2121 (D&A Hi-coat Elastomer)


Problem : The rubber lining of the cation had deteriorated and had been lost in many places.
CLOSED DRAIN VESSEL PROTECTION USING BELZONA® 1591
Date Created: 12/10/2006
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591 (Ceramic XHT)

Belzona® 1511 (Super HT-Metal)


Problem : Internal corrosion protection required on vessel that will contain hydrocarbons and water up to 150°C.
BELZONA PROTECTS BRINE SEPARATOR
Date Created: 11/11/2013
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1521 (HTS1)


Problem : Corrosion pitting and erosion was taking its toll.
BELZONA PROTECTS HIGH TEMPERATURE ISOLATION SPOOL
Date Created: 11/12/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391 (Ceramic HT)


Problem : The original rubber lining and conventional coatings were unable to handle these adverse conditions and failed within a very short space of time.
BELZONA 1523/1593 HELP COMBAT CORROSION WITHIN AN AMMONIA ACID GAS KOD
Date Created: 3/10/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1523

Belzona 1593

Belzona 9111 (Cleaner Degreaser)


Problem : Knock-out drums are susceptible to corrosion due to the aggressive chemicals and high operating temperatures.
BELZONA SUPERWRAP II PATCHES SEAWATER BULK MEDIA FILTER VESSEL
Date Created: 4/10/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1212

Belzona 1291 (ES-Metal)

Belzona 1982 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)


Problem : Damage to the external part of the bottom of the vessel due to corrosive environment and seawater transported in the vessel.
BELZONA SUPERWRAP II ENSURES THE SAFETY OF AN OFFSHORE PLATFORM
Date Created: 7/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982

Belzona 9111 (Cleaner Degreaser)

Belzona 9382


Problem : The integrity of the riser was compromised due to severe damage caused by external corrosion. The asset owner needed to protect the surface of the ris...
Belzona Vessel Lining for New Separators with Spray and Nozzle Insert Application
Date Created: 11/9/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S

Belzona 1391T

Belzona 1511


Problem : The specifier (a Japanese engineering company) was looking for an ideal protective lining for their newly constructing high pressure separators. Belzo...
Belzona SuperWrap II Protects Pipelines for Chemical Plant
Date Created: 4/23/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511(Super HT-Metal)

Belzona SuperWrap Ⅱ


Problem : Corrosion and thinning of the auxiliary pipeline of the catalytic safety valve have affected the safe operation of the asset. To ensure the safe opera...
Belzona Protects New-build Separator
Date Created: 4/22/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892

Bezona 1391T


Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ...
Belzona Protects New-build Separator for Natural Gas Plant
Date Created: 4/22/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona1391S

Belzona1391T


Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ...
Belzona® Provides Protection for State-owned Refinery Tower
Date Created: 4/1/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Belzona 5892


Problem : This complex tower in an oil refinery plant has been corroded by acid and alkali substances(such as H2S, SO2, H2SO3, H2SO4, NaOH) for a long time, res...
Belzona® SuperWrap II On-site Application for CUI
Date Created: 4/1/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1981 (SuperWrap II)

Belzona 9381 (Reinforcing Sheet)

Belzona 9382 (Release Film)


Problem : Corrosion under insulation(CUI).
Belzona Provides Internal Corrosion Protection for Gravity Separators
Date Created: 3/31/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The base and top of the separator have been subjected to erosion and corrosion for a long time, and a large amount of pitting corrosion has emerged.
Belzona ® Composite repair On-site Application for Buried Natural Gas Pipelines
Date Created: 4/2/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 9371 (Reinforcement Sheet)


Problem : The operating pressure of these buried gas pipelines is 2Mpa; Maximum depth of external metal loss is 6.7mm; The corrosion area is 40 × 60mm. These pi...
Belzona Provides External Corrosion Protection for LNG Terminal Pipelines
Date Created: 3/31/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5831 (ST-Barrier)


Problem : Condensation has caused premature failure of the original coating on LNG pipelines. Meanwhile, condensation is continuously generating in the pipeline...
BELZONA 1593 LINING PROTECTION OF LIQUID-LIQUID HYDROCYCLONE
Date Created: 12/9/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593


Problem : Newly fabricated liquid-liquid hydrocyclone to be protected against corrorion.

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