363 KHIAs found
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Cool-to-Touch Coating Protects Hazardous Hot Pipe at Offshore Platform
Date Created: 3/14/2023
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5871 Problem : The damaged existing thermal insulation needed to be replaced, exposing the hot surface of the pipe and endangering the safety of all personnel workin... |
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Repair and Protection of Centrifugal Split Casing Pump
Date Created: 10/22/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : The pump faced erosion and corrosion of the pump casing, resulting in pitting damage across the internal surfaces affecting performance. |
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JET FUEL Tank's Pitting Corrosion
Date Created: 3/13/2024
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 9611 (ES-Metal) Problem : The Jet fuel tank had 14 points with pitting . The refinery wanted to fill up the tank with Jet fuel ASAP . |
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Belzona SuperWrap II System Saves 120k
Date Created: 5/18/2023
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1982 (SuperWrap II), Belzona 4141 (Magma-Build) Problem : The customer had a clamp previously put on a hole in the condensate line. The clamp started leaking and they were going to replace them at this time. |
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PVC Chiller Internal rebuild w/ Belzona 1121 and Belzona 1321
Date Created: 6/21/2024
Industry: Oil & Gas (OILG) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Client found extreme corrosion and had minimal down time for repair. |
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Solvents Pump Repair Belzona 1321 and Belzona 1121
Date Created: 4/11/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency. |
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Belzona 5811 Exterior/Interior Columns and Head Belzona 5811/5111 Exterior 1341 Wet Interior Pitting filled with Belzona 1121
Date Created: 4/16/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade) Problem : Extreme pitting and loss of integrity |
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Sulfuric Acid Flange Repairs with Belzona 4301
Date Created: 6/7/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 4301 (Magma CR1 Hi-Build) Problem : Damaged Flange from sulfuric acid. |
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BELZONA SUPERWRAP II DESIGN SOLUTION
Date Created: 2/23/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212, Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser) Problem : The refinery was experiencing corrosion on their pipe at a port terminal, which required either a large maintenance shutdown, or an alternative soluti... |
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Flanges forming
Date Created: 3/30/2023
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : New flanges 48” needed for a renovation on a oil rig |
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BELZONA SUPERWRAP II SAVES LEAKING SOUR CRUDE TANK
Date Created: 12/30/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super-Metal) Belzona 1982 (Superwrap II)
Problem : The sour crude tank started leaking and the production had to be shut down. Originally there were 3 holes discovered leaking in the tank. The Customer... |
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Belzona SuperWrap II Repair on 2in. Elbow - LDHI Transfer Line
Date Created: 10/27/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 9611 Belzona 9111 Belzona 1161 Belzona 1982 Belzona 9381 Belzona 9382 Problem : The problem was a pin hole leak that was found on a 2" pipe around the weld seam of an elbow, caused by external corrosion. This was an LDHI transfer ... |
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BELZONA RESTORES OIL & GAS FLOAT CELL VESSEL
Date Created: 7/22/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal) Belzona 5811 (Immersion Grade) Problem : The oil bucket which ran along the length of the vessel was developing frequent through-wall defects. These holes inhibited the float cell from proper... |
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Potable Water Tank Repaired with Belzona Composite Patch Stands the Test of Time
Date Created: 5/8/2018
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 9341 (Reinforcement Tape) Belzona 9111 (Cleaner/Degreaser) Problem : UV Damage and possible loading forces to the HDLPE polymer tank resulted in a hairline crack above a 4" flange. Replacement of the tank was several ye... |
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Belzona Super Wrap II on High Pressure Pipe Offshore
Date Created: 10/26/2022
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 9111 Cleaner/Degreaser Belzona 1161 Super UW Metal Belzona 1982 Resin Belzona 9381 84mm Belzona 9382 Red Release Film Belzona mixing tools Problem : The pipe is a very important part of oil & gas operations for this customer. The application area was difficult to access. External corrosion created ... |
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Solving the Sealing Problem on the Roof of the Fuel Storage Tank with Belzona
Date Created: 2/10/2022
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 9111 (Cleaner Degreaser) Belzona 9311 Belzona 3921 (GSC Surface Conditioner) Belzona 3111 (Flexible Membrane) Problem : Rainwater was leaking from the external surface of the tank roof through the seams. The client tried to use a differnt system to fix the problem, alth... |
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Belzona Stopped Pipe Leak
Date Created: 3/31/2023
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1981 (SuperWrap II), Belzona 9111 (Cleaner Degreaser), Belzona 9611 (ES-Metal) Problem : There were a cooling water pipe with leaking holes |
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Handrail bonding on offshore deck
Date Created: 2/19/2024
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 7311 Problem : A new handrail was designed on an offshore loading deck just above critical lower deck. Because there were some holes in the deck due to corrosion, we... |
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External Coating for Airport Jet Fuel Pipeline
Date Created: 3/13/2023
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5831 (ST-Barrier) Problem : The facility manager responsible for the airport's infrastructure found problems related to the jet fuel pipeline. Corrosion has been detected, posing... |
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Belzona Cold-Bonded Doubler Plates to Restore Holed Deck on Offshore Platform
Date Created: 3/23/2023
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal), Belzona 1121 (Super XL-Metal), Belzona 5231 (SG Laminate), Belzona 5233, Belzona 5811 (Immersion Grade) Problem : The client had problems with pitting and holes in the platform deck as a result of corrosion. This had resulted in an unsafe and insecure platform str... |
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Belzona Provides Better Protection for Seawater Pipe Spools
Date Created: 8/31/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1331 Problem : As internal coating failures could cause severe erosion and catastrophic damage, existing pipelines had to be replaced with newly protected lines, |
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BELZONA STRESS CRACK LEAK SEALING AND PLATE BONDING ON EXTERNAL SURFACE OF CRUDE OIL EXPORT PUMP.
Date Created: 7/23/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : The pump is suffering from leakage due to a combination of tensile stress and a corrosive environment which is the chloride content of the medium. Le... |
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Belzona® Seals inside tank the steel shell to the concrete floor
Date Created: 6/10/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 4111 (Magma Quartz) Problem : Between the concrete floor and the steel shell there was a gap of up to 6 mm that had to be sealed to stop the tank from leaking. |
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Belzona Repairs and Protects Oil/Gas/Water Separator
Date Created: 8/16/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 5892 Belzona 1381 Problem : Genereal pitting corrosion on the wall and severe erosion-corrosion in the lower section of separator due to the presence of sour gas. |
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Belzona Restores Internal Tank Wall against Corrosion
Date Created: 6/10/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 5892 Problem : The tank was suffering from severe internal pitting and corrosion. |
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Belzona repairs crude oil leaks
Date Created: 9/23/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1221 (Super E-Metal) Belzona 1161 (Super UW-Metal) Problem : After testing a newly installed line, the customer found a pinhole leak at a weld. Hot work was not permitted because crude oil was now in the line. |
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BELZONA STOPS LUBE LEAKS
Date Created: 9/23/2014
Industry: Oil & Gas (OILG) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 5811 (Immersion Grade) Belzona 9331 (Reinforcing sheet) Problem : The customer stored lube oil within a small containment area, when leaks would develop they would by-pass and go under the wall onto the ground outsid... |
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BELZONA KEEPS NATURAL GAS LINE GOING
Date Created: 9/17/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5811 (Immersion Grade) Belzona 4151 (Magma-Quartz Resin) Belzona 5111 (Ceramic Cladding) Problem : Upon customer inspection they found the pipe near the flange area becoming thin-wall and they also had concerns about corrosion on the flange. This is... |
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Repair of damaged pump parts
Date Created: 3/14/2023
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super Metal), Belzona 5821 Problem : The pump part was heavily corroded and eroded and not in a condition to use |
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Belzona Repairs and Protects a Split Casing Pump
Date Created: 12/31/2023
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : The customer noticed small cavities in the casing due to pitting corrosion during inspection and were concerned about the life of the equipment as thi... |
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Protection of Pump Impeller from Seawater Service
Date Created: 12/31/2023
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1341 (Supermetalglide) Problem : The impeller was exposed to corrosion due to unfiltered seawater as the pump medium. The customer needed a coating that could prevent corrosion and in... |
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Internal of a Scrubber rebuilt with Belzona
Date Created: 3/29/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (Super HT-Metal) Belzona 1391T Problem : The internal surface and the ebonite coating of the scrubber were badly damaged by the rough conditions of the process (temperature up to 90degC and p... |
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Belzona repairs 6 heat exchangers
Date Created: 3/21/2019
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1511 (Super HT Metal) Belzona 1391T Problem : 12 tube sheets suffering from corrosion and chemical attack were exposed to elevated temperatures (up to 200°C - Dry Heat) when in service, therefore ... |
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Belzona Keeps a Floating Hose Afloat
Date Created: 1/23/2019
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 9341 (Reinforcement sheet) Problem : A floating hose got severely damaged due to a collison with a ship's propeller |
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BELZONA PROTECTS OFFSHORE DEOILER/BIOCIDE TANK UNIT
Date Created: 10/15/2017
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1381 Problem : Pitting corrosion in an internal stainless steel tank, due to unprotected surfaces and hazardous chemicals. Weld particles also a possible explanation... |
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Belzona Repairs Turbine Exhaust Manifold
Date Created: 10/16/2017
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (HT Metal) Problem : Due to severe corrosion these pipes were leaking exhaust gases in an area close to personell gangways creating a safety hazard. Temperatures in the ar... |
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BELZONA COMPLIANT SUPERWRAP REPAIR ON RISER WELLHEAD CASING
Date Created: 10/15/2017
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (SuperMetal) Belzona SuperWrapII System Problem : Severe corrosion on 17 years old 18" production riser on a North sea oil producing platform had resulted in a critical through wall defect. The riser ... |
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BELZONA SUPERWRAP II REPAIRS 6" OPEN DRAIN SYSTEM
Date Created: 10/16/2017
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (SuperMetal) Belzona SuperWrap II System Problem : Internal corrosion caused multiple through-wall defects on the pipes. |
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Belzona Repair And Protect Offshore Closed Drain Tank
Date Created: 3/18/2021
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Supermetal) Belzona 5811 (Immersion Grade) Problem : Severe pitting corrosion in bottom section of internal closed drain tank, due to coating failiure. Metal loss in areas measured to 6-8mm deep. |
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Belzona Cold Plate Bonding Reinforces Offshore Weather Deck
Date Created: 7/1/2019
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Belzona 5811 (Immersion Grade) Problem : Several areas on this deck was found to have thickness below the minimal allowable thickness. Some areas had through wall holes which caused leakages ... |
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Offshore Heat Exchanger Maintenance with Belzona.
Date Created: 8/25/2021
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1511 Super HT Metal Belzona 1391S Belzona 1391 Ceramic HT Problem : Existing titanium bushings had caused severe bimetallic corrosion on the carbon steel endplate surfaces. The titanium bushing endplate surfaces was in... |
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REGULAR BELZONA SUPERWRAP II ON LOW SPECIFICATION PIPING SYSTEMS
Date Created: 2/27/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal), Belzona 1161 (Super UW-Metal), Belzona 1981 (SuperWrap II) Problem : Due to years of neglected priority of maintenance, the client was experiencing severe corrosion challenges on their low-specification piping systems. ... |
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BELZONA SUPPORTS ROBOT WELDING TABLE
Date Created: 9/9/2011
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1161 (UW Metal) Belzona 5811 (Immersion Grade) Problem : The rotatingtable is handling parts up to 30 tons in weight.The customer needed to fill the void between the concrete and the steel foundation plate t... |
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BELZONA PROTECTION OF RISER BEND
Date Created: 9/9/2011
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1321 (Ceramic S-Metal) Problem : The riser bend was suffering from internal erosion corosion. |
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IMMACULATE BELZONA HEAT EXCHANGER REPAIR
Date Created: 9/9/2011
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona® 1391 (Ceramic HT) Problem : Surface of the tubesheet was badly corroded and required protection before leakage became an issue. |
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BELZONA PROTECTS OFFSHORE CONDUCTOR CABLE
Date Created: 1/20/2013
Industry: Oil & Gas (OILG) | Application: SHM-Solids Handling Machinery (SHM) | Products: Belzona® 2141 (ACR Fluid Elastomer) Problem : It was important that clamps, when being slid into position did not damage the conductor cable. Belzona Elastomer lining used to prevent damage. |
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BELZONA PROTECTS OF 10 '' AND 3 '' VALVES ON THE COAST
Date Created: 3/29/2017
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 Problem : Corrosion problem on 10" valve bolts and several 3" flanges. |
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BELZONA PROVIDES INTERNAL PROTECTION OF GEARBOXES
Date Created: 12/14/2007
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 5891 (HT Immersion Grade) Problem : Original internal paint protection is flaking off and getting stuck in bearings and oilways. Loss of oil circulation can result in bearing damage and ... |
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BELZONA PROTECTS LNG SPHERES
Date Created: 12/14/2007
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 3211 (Lagseal) Problem : Water penetration through insulation causes severe Corrosion under Insulation. |
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BELZONA TACKLES SEVERE CUI ON COLUMN
Date Created: 11/12/2010
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 5851 (HA-Barrier) Problem : Water ingress into the lagging caused corrosion which was accelerated by the elevated temperatures of the column which operated up to 185°C. |
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BELZONA TANK PLATE BONDING
Date Created: 12/20/2007
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1121 (Super XL-Metal) Belzona® 5811 (Immersion Grade) Problem : Existing coating had delaminated from tank roofs exposing steelwork underneath. This in turn corroded resulting in holed tank roofs. |
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BELZONA CUI SOLUTION
Date Created: 4/19/2010
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1251 (HA Metal)
Problem : Corrosion under Insulation |
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BELZONA SOLVES LEAKING PROBLEM ON GAS PIPE
Date Created: 10/16/2014
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Problem : Due to aged and leaky seals between the flange face, gas was leaking on five flanges of a natural gas pipe coming from a gasometer. Pressure is 0.5 ba... |
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BELZONA REPLACES ACID BRICK
Date Created: 12/1/2008
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 4181 (AHR Magma Quartz) Problem : The new curb needed protecting to prevent acid from attacking concrete |
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NO FLOOR? NO PROBLEM FOR BELZONA
Date Created: 12/1/2008
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona® 1121 (Super XL Metal) Belzona® 5811 (Immersion Grade) Belzona® 3121 (MR-7) Problem : Floor was corroded badly and needed replacing during an outage. |
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Belzona Repairs and Protects Vacuum Pumps from Chemical Attack
Date Created: 3/6/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 4301 (Magma CR1 Hi-Build), Belzona 4311 (Magma CR1) Problem : The vacuum pumps in oil and gas industry were damaged by Chlorobenzene (CB) attack. |
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BELZONA OFFERS PROTECTION TO NEW FLOATING HEAD
Date Created: 9/14/2015
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1321 (Ceramic S-Metal) Problem : Deterioration of the surface due to erosion/corrosion by in-service conditions. |
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BELZONA RESTORES COOLING WATER PUMP
Date Created: 12/28/2009
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1111 (Supermetal) Belzona® 1341 (Supermetalglide) Problem : General corrosion over many years had degraded the operation of the pump. |
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Belzona Lining for Internal Protection of Hydrocyclone Tank
Date Created: 3/13/2023
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391 (Ceramic HT) Problem : The existing ceramic lining of the hydrocyclone vessel showed visible signs of damages, such as blisters and cracks. Normal coatings are not suitable ... |
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BELZONA® SUPERWRAP PIPE REPAIR
Date Created: 7/27/2011
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® SuperWrap Problem : There were two 10mm holes through wall defects in the pipe caused by local bacterial corrosion. Prior to the application, the defects were sealed with... |
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BELZONA STORAGE TANK PATCH REPAIR
Date Created: 10/4/2011
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® SuperWrap Problem : A vertical weld was found to be porous and product was weeping from a tiny porous spot less than 2mm in diameter. There was no corrosion or thin walli... |
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BELZONA SUPERWRAP IN A REFINERY
Date Created: 11/15/2011
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® SuperWrap Problem : Corrosion occurs where the buried section of pipeline re-emerges above ground. The high humidity at ground level causes severe corrosion to these expo... |
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BELZONA PROTECTS BUFFER STONE WITH INTERNAL COATING
Date Created: 10/30/2014
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1591 (Ceramic XHT) Problem : The pressurized equipment was subject to abrasion and regularly cleaned with high pressure. The temperature of the hydrocarbons was up to 150°C. |
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Offshore repair of a riser pipe
Date Created: 10/10/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 Problem : Cavitation near the flange, erosion between flange and T-section. Surface preparation created through-wall defects because of the thin remaining thick... |
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OIL COOLERS PROTECTED WITH BELZONA
Date Created: 3/21/2016
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1121 (Super XL-Metal) Belzona 1321 (Ceramic S-Metal) Problem : The customer was getting cross contamination between process cooling water and process lubricating oil, due to the corrosion at the copper tube and ca... |
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OFFSHORE DECK REPAIRED AND COATED WITH BELZONA PROTECTIVE SYSTEMS
Date Created: 10/20/2017
Industry: Oil & Gas (OILG) | Application: FPA-Floor Problem Areas (FPA) | Products: Belzona 1121 (Super XL-Metal) Belzona 5821 Belzona 9211 (Supergrip Aggregate) Belzona 5233 Problem : The surface of the deck had become weak due to severe corrosion and metal loss of the platform deck. |
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BELZONA NEW GENERATION HIGH TEMPERATURE LINING PROTECTS DESULFURIZATION UNIT
Date Created: 7/7/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511(Super HT-Metal) Belzona 1593 Problem : The vessel operates at 150°C (302°F) and 1.6 MPa (232 psi) pressure. The amine media, rich in H2S, is extremely corrosive, leading to severe pitting a... |
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END COVER OF CONDENSER RECEIVES BELZONA HT SOLUTION
Date Created: 8/19/2015
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1511 (Super HT-Metal) Belzona 1591 (Ceramic XHT) Problem : Severe pitting corrosion appeared on the cover after years of operation. The worst pitting is about 10mm deep. |
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BELZONA PROTECTS NEW PROCESS VESSELS FOR NATURAL GAS PURIFICATION PLANT
Date Created: 1/12/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 1391T Belzona 1591 (Ceramic XHT) Problem : In total, more than 60 vessels such as feed gas separators, reflux drums, liquid sulfur traps and various other process vessels, required internal li... |
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BELZONA 3411 SOLVES CORROSION PROBLEM FOR NATURAL GAS
Date Created: 4/30/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Problem : Corrosion around the flanged connections, bolts and welding area. |
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BELZONA PROTECTS GAS SEPARATOR FROM PITTING CORROSION
Date Created: 2/15/2013
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : Severe pitting corrosion in the internal wall of the vessel due to presence of sour gas. |
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Belzona SuperWrap Repairs vessel nozzles online
Date Created: 6/26/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 Belzona 1983 Belzona 9381 Belzona 9382 Belzona 9111 Belzona 9611 Problem : Offshore platform vessel nozzles were corroded by CUI, and some small bore nozzles were leaking. |
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Belzona Saves Refinery Millions
Date Created: 3/30/2008
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1511 (Super HT-Metal) Belzona® 1591 (Ceramic XHT) Problem : Corrosive process fluids and elevated temperatures create an extremely aggressive corrosion rate. If corrosion was not addressed, this vessel would h... |
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BELZONA PROTECTS PLATFORM LEG ABOVE AND BELOW WATERLINE
Date Created: 6/25/2012
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 5831 (ST Barrier) Problem : Due to constant immersion in seawater the platform leg in the splash zone was suffering from corrosion and needed protecting. |
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Belzona provides internal corrosive resistant lining
Date Created: 8/23/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5811 (Immersion Grade) Problem : Corrosion occurring on the internal surfaces which needed to be protected. |
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Belzona provides high temperature corrosion protection in vessel
Date Created: 8/24/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1591 (Ceramic XHT Metal) Problem : Internal lining required for vessel processing high temperature hydrocarbons and water |
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BELZONA REPAIRS DAMAGED RISER CLADDING
Date Created: 6/21/2012
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1161 (Super UW-Metal) Belzona 5831 (ST Barrier) Problem : The riser cladding was damaged due to abrasion. This needed repairing before corrosion compromised the integrity of the riser. |
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BELZONA PROTECTS PLATFORM LEG
Date Created: 6/21/2012
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier) Problem : Repair of the original protection system was complicated by location in splash zone/underwater. |
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Belzona Protects Platform Seawater Caisson
Date Created: 8/1/2016
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391S Problem : Inspection of a seawater caisson revealed defects, requiring a section to be replaced. |
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WATER STORAGE TANK UPGRADED WITH BELZONA COATING
Date Created: 7/19/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : Tank was suffering localised pitting and coating breakdown on deck plates and beam edges. Superior erosion resistant coating required to protect the v... |
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Belzona repairs & protects end suction pump
Date Created: 4/3/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal) Problem : A pump casing was suffering from the effects of erosion & corrosion in service. A protective coating was required to extend the life of the pump in fu... |
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Tank base seal on oil storage tank
Date Created: 8/23/2024
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3131 (WG Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 6111 (Liquid Anode) Problem : A large diameter oil storage tank had a seal around the annular rim. Movement & exposure to the elements had degraded this existing seal to the point ... |
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Belzona 3412 encapsulates Hub Connectors
Date Created: 3/28/2024
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3412, Belzona 8411 Problem : Hub connectors were experiencing corrosion in offshore environments. Within these connectors there are multiple voids where salt water can sit & cause... |
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BELZONA PROTECTS DESALTER FROM CORROSION
Date Created: 9/14/2018
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (HT metal) Belzona 1523 Belzona 1593 Problem : The vessels contained hydrocarbons, salts & wet H2S at high temperature. The previous coating had failed, leaving the vessel exposed to the potentia... |
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BELZONA PROTECTS FLANGES FOR GAS WORKS
Date Created: 10/13/2017
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Problem : The Customer required a solution that would protect the flange from corosion whilst still allowing access for inspection at a later date. |
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Belzona Repairs Leaking Gate Valve
Date Created: 1/13/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Problem : Hot works in the area were not possible due to the asset remaining in service. The plug was no longer effective, and the leak required sealing. |
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24inch Pipe Leak Repair of Using Belzona 1212 and SuperWrap II
Date Created: 7/29/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212, Belzona SuperWrap II Problem : The client is experiencing wall thickness loss which has led to a 6-7 cm hole in the 24-inch crude oil pipeline. The excessive erosion and corrosion o... |
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Belzona Pneumatic Rubber Fender Repair
Date Created: 10/17/2019
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2921 (Elastomer GP Conditioner) Belzona 9341 (Reinforcement Tape) Problem : Fenders were wrapped with tyres & chains for additional protection, which damages the fender & it become worn & punctured. Hence they were in need of ... |
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Belzona Provides Economical Coating for Large Cooling Water Impeller
Date Created: 3/31/2023
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 5821 Problem : The client wanted a coating to protect their impeller but was on a tight budget for the project. A cost-effective alternative was needed. |
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Belzona wins Against Coal Tar Alternative
Date Created: 3/31/2023
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 5811 (Immersion Grade) Problem : This client had been using coal tar as their pump protection for years. They wanted something better but still lower cost and finally gave Belzona 581... |
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BELZONA STOPS ANNULAR PLATE EXTERNAL CORROSION
Date Created: 4/19/2010
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 3111 (Flexible Membrane) Problem : Annular plate suffering external corrosion from contaminated condensation running down the walls plus the sea water environment gathering between stee... |
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FULL PROTECTION OF DEHYDRATOR WITH BELZONA LINING AND NOZZLE INSERTS
Date Created: 3/8/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Problem : Newly fabricated vessel which was required to have an internal protective coating. |
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PROTECTING A DESALTER WITH BELZONA 1391T
Date Created: 3/8/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona1391T Problem : Newly fabricated vessel which was required to have an internal protective coating. |
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Belzona Lines New Build Desalter with Belzona 1391T
Date Created: 3/8/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Problem : Newly fabricated vessel which was required to have an internal protective coating. |
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BELZONA STRENGTHENS REFUGE ON OFFSHORE PLATFORM
Date Created: 10/4/2016
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 4111 (Magma Quartz) Problem : Severe corrosion had caused pitting with some penetrations through the roof reducing the integrity of the refuge. refuge had to withstand a blast load... |
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BELZONA FORMS 24" FLAT FACE FLANGE
Date Created: 11/28/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges. This 24 inch flange was for... |
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BELZONA FORMS 2" 150psi RATED FLANGES
Date Created: 11/28/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges. |
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BELZONA SEALS FIELD JOINTS ON PLATFORM RISER
Date Created: 12/5/2013
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2141 (ACR-Fluid Elastomer) Problem : Shrink fit neoprene sleeves had failed. Operating temperature 70-80°C. |
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BELZONA AIDS SEALING OF VJ COUPLINGS
Date Created: 4/22/2015
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1151 (Smoothing Metal) Problem : Corrosion on pipeline prevented VJ coupling from sealing correctly. |
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BELZONA FLANGE FACE FORMING ON 4" 150psi FLANGES
Date Created: 11/28/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges. |
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Belzona Strengthens Laydown Deck
Date Created: 3/30/2012
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade) Problem : The deck had become weakened through daily operation (lowering/removal of containers) and weather. The original 8mm steel deck was corroded through wa... |
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BELZONA BONDS FRAMEWORK TO OILRIG DECK
Date Created: 8/24/2006
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 5811 (Immersion Grade) Problem : New accommodation needed to be installed, however, the client was concerned about the problems associated with welding the framework feet to the deck. |
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BELZONA HELPS PLATFORM QUALIFYING FOR PLUG & ABANDON PROJECT
Date Created: 9/18/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL-Metal) Belzona 4141 (Magma-Build) Belzona 9371 (Superwrap Reinforcement Sheet) Belzona 4151 (Magma-Quartz Resin) Belzona 9111 (Cleaner Degreaser) Problem : External/Internal corrosion caused many hole through defects. Conventional welding would have been very time consuming and expensive. Additionally, a ... |
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BELZONA SAVES OFFSHORE OIL & GAS PLATFORM FROM SHUTDOWN
Date Created: 9/18/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL-Metal) Belzona 4141 (Magma-Build) Belzona 4151 (Magma-Quartz Resin) Belzona 9371 (Superwrap Reinforcement Sheet) Belzona 9111 (Cleaner Degreaser) Problem : Leaking natural gas caused safety and environmental problems. The platform was subject to a forced shut-in for non-compliance of federal regulations. ... |
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BELZONA REPAIRS AND WATERPROOFS OFFSHORE ROOF
Date Created: 11/13/2010
Industry: Oil & Gas (OILG) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona® 1121 (Super XL Metal) Belzona® 3111 (Flexible Membrane System) Problem : Customer seeking roof repair and installation of waterproofing system without desrupting oil and gas producton. Metal roof had severe corrosion result... |
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COLD PLATE BONDING WITH BELZONA RESTORES SUMP TANK
Date Created: 11/13/2010
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1121 (Super XL Metal) Problem : Exposure to the elements and oil & gas process systems caused severe corrosion to exterior of sump tank bottom. Damage resulted in thin wall and thro... |
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BELZONA HELPS PROTECT OFFSHORE PLATFORM LEGS AT WATERLINE
Date Created: 11/14/2010
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 1161 (Super UW Metal) Belzona® 5831 (ST Barrier) Problem : Due to corrosion and impact damage platform legs were at risk of losing structural integrity. Client wanted to terminate damage to avoid further deter... |
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BELZONA SEALS AND PROTECTS RISER NEOPRENE SLEEVE INTERFACE
Date Created: 9/11/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2211 (MP Hi-Build Elastomer) Belzona 2131 (D & A Fluid Elastomer) Belzona 2921 (Elastomer GP Conditioner) Belzona 9341 (Reinforcement Tape) Belzona 9111 (Cleaner Degreaser) Belzona 1121 (Super XL-Metal) Problem : Poor adhesion of the neoprene sleeve on 3 risers allowed corrosion to develop between the sleeve and pipe wall, causing further deterioration of the r... |
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BELZONA RESTORES WEMCO FLOTATION CELL
Date Created: 8/21/2015
Industry: Oil & Gas (OILG) | Products: Belzona 1121 (Super XL-Metal) Belzona 4151 (Magma-Quartz Resin) Belzona 9371 (Reinforcement Sheet) Belzona 5811 (Immersion Grade) Belzona 5111 (Ceramic Cladding) Belzona 9111 (Cleaner Degreaser) Problem : Severe corrosion of internals/externals causing through/thin wall defects and loss of containment. Besides, the hatch covers could not seal properly. |
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OFFSHORE PRODUCTION DECK RESTORATION WITH BELZONA
Date Created: 8/21/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 9111 (Cleaner Degreaser) Belzona 5811 (Immersion Grade) Problem : Years of service without adequate maintenance in the offshore environment caused severe corrosion/metal loss of the production deck, impacting the str... |
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BELZON SEALS THE MANWAY FLANGE OF A HEATER TREATER
Date Created: 8/23/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 9111 (Cleaner Degreaser) Belzona 9411 (Release Agent) Problem : After years of service, the manway flange sealing surface was pitted/deteriorated and was not sealing properly. The customer needed a repair system th... |
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BELZONA RESTORES RISER OF OIL & GAS PRODUCTION PLATFORM
Date Created: 8/21/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 1982 (SuperWrap II) Belzona 9381 (Reinforcement Sheet) Belzona 9382 (Release Film) Belzona 9111 (Cleaner Degreaser) Problem : Riser suffering from corrosion due to the offshore environment required the restoration of metal loss and protection from further deterioration. The a... |
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BELZONA RESTORES OFFSHORE CRANE ROOF
Date Created: 8/21/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 3111 (Flexible Membrane)/Belzona 9311 (Reinforcing Sheet) Belzona 3921 (GSC Surface Conditioner) Belzona 9111 (Cleaner Degreaser) Problem : Severe corrosion deteriorated the crane roof, causing hole through/thin wall defects and loss of structural integrity. |
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BELZONA SUPERWRAP II UPDATES RISER
Date Created: 9/11/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1982 (SuperWrap II) Belzona 9381 (Reinforcement Sheet) Belzona 9382 (Release Film) Belzona 1121 (Super XL-Metal) Belzona 9111 (Cleaner Degreaser) Problem : External corrosion was creating thin wall defective areas with potential loss of structural integrity. The asset owner wanted to restore the integrity... |
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BELZONA SUPERWRAP II MEETS GAS PIPELINE OPERATOR REQUIREMENTS
Date Created: 10/13/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 9611 (ES-Metal) - (previously named 1291) Belzona 1161 (Super UW-Metal) Belzona 1982 (SuperWrap II) Belzona 9381 (Reinforcement Sheet) Belzona 9382 (Release Film) Belzona 9111 (Cleaner Degreaser) Problem : External corrosion led to a through-wall defect causing the platform to be termporarily shut down. The operator required a permanent repair compliant ... |
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BELZONA REPAIR OF FLOATING HOSES
Date Created: 3/27/2007
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 2111 (D&A Hi-Build Elastomer) Belzona® 2131 (D&A Fluid Elastomer) Problem : Rubber covers and flotation/insulation on fuel hoses was damaged by ships propeller during fuel loading and unloading. |
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Belzona Restores Nozzles of Closed Drain Drum Online on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (Super-HT Metal) Belzona 1983 (Belzona Superwrap II Resin) Belzona 9381 Belzona 9382 Belzona 9111 (Degreaser) Problem : The nozzles of closed drain tank had developed thin-wall defect due to CUI. |
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Belzona Strengthens Nozzles of Heating Medium Expansion Vessel on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 Belzona 9341 Belzona 9111 Problem : The nozzles of heating medium expansion vessel had developed thin-wall defect due to CUI. |
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Belzona Strengthens Nozzles of TEG Flash Tanks on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super- Metal) Problem : Due to the damage of the original insulation layer, nozzles of the TEG flash tank were corroded under the insulation layer (CUI). The nozzles had deve... |
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Belzona Strengthens Nozzles of Closed Drain Drum on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (Super HT-Metal) Belzona 1983 (Belzona Superwrap II Resin) Belozna 9381 Belzona 9382 Belzona 9111 (Degreaser) Problem : The nozzles of closed drain drum had developed thin-wall defect due to CUI. |
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Belzona Strengthens Nozzles of High-pressure Flare Scrubber on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (Super HT- Metal) Belzona 1983 (Belzona Superwrap II Resin) Belzona 9381 Belzona 9382 Belzona 9111. Problem : Due to the damage of the original insulation layer, the nozzle of the high-pressure flare scrubber was corroded under the insulation layer (CUI). The ... |
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Belzona Repairs Nozzles with Through-wall Defect Online on Offshore Platform
Date Created: 8/12/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super-Metal) Belzona 1983 (Superwrap II Resin) Belozna 9381 Belzona 9382 Belzona 9111 (Degreaser) Belzona 9611 Problem : The nozzles of closed drain drum had developed thin-wall defect and through-wall defect due to CUI. |
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BELZONA REPAIR BY ROPE ACCESS
Date Created: 11/21/2005
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 2211 (MP Hi-Build Elastomer) Belzona® 2121 (D&A Hi-Coat Elastomer) Belzona® 5831 (ST Barrier) Problem : Damage on Neoprene coating and corrosion in splash zone. |
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BELZONA REBUILDS SEA WATER FILTER FLANGES
Date Created: 12/31/2007
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1111 (Super Metal) Problem : Severe crevice corrosion and galvanic cavities on the flanges. |
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Belzona Superwrap II saves FPSO
Date Created: 6/24/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (XL-Metal) Belzona 1982 (SuperWrap II) Problem : Corroded flange and fasteners on the High Pressure Fuel Gas Heater inlet and outlet. The operating pressure of the heater is 24 bar at 30°C on the in... |
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Belzona modifies flanges
Date Created: 3/31/2020
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super-Metal) Belzona 9411 (Release Agent) Problem : The standard flange face formers could not be used so a brand new technique was created using a series of 3D printed collars that fit within the bolt ... |
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Sealing a transformer using Belzona
Date Created: 4/20/2020
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1212 Belzona 1161 (UW-Metal) Belzona 5831 (St-Barrier) Problem : Various places from which oil has escaped due to a defective seal. |
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Belzona repairs pump caissons
Date Created: 8/28/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Belzona 1161 (UW-Metal) Belzona 5831 (ST) Belzona 9341 (Reinforcement Sheet) Problem : Through wall defects of pipe causing leakage of water with large areas of pitting. |
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BELZONA REPAIRS A CORRODED STORAGE TANK
Date Created: 10/23/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Problem : Exposure to oil and sea water at a maximum temperature of 75°C caused corrosion pitting and loss of wall thickness. |
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BELZONA REPAIRS PLATFORM'S SUMP PIPE
Date Created: 11/26/2012
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 1161 (Super UW-Metal) Belzona 5831 (ST-Barrier) Problem : The sump pipe was cracked along its structure due to impact. It was required to seal the affected area using surface tolerant products that could al... |
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Strengthening of a Storage Tank with Belzona SuperWrap II
Date Created: 7/16/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1981 - Belzona Superwrap II Belzona 9381 - Reinforcement Sheet Belzona 9382 - Release Film Problem : Storage Tank shell deterioration and the wall of the tank thinning. Restoration of stiffness and nominal strength of the tank's shell. |
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Belzona 1321 Titanium Pump Repair
Date Created: 9/24/2019
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1321 (Ceramic S-Metal) Problem : The KSB pumps were typically only lasting 3 months due to significant damage to the titanium substrate operating at a temperature of 60°C. The refiner... |
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Belzona Helps Protect Offshore Platform Legs At A Waterline
Date Created: 1/12/2021
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 5831 (ST Barrier) Problem : Corrosion of platform legs in the splash zones. |
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BELZONA PROTECTS NEW BUILD DESALTER
Date Created: 1/22/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1591 (Ceramic XHT), Problem : New build electrostatic desalter required erosion-corrosion protection of the bottom third due to the settling of solids and impurities. With an oper... |
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BELZONA STOPS STRESS CORROSION CRACKING
Date Created: 3/21/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1591 (Ceramix XHT) Problem : The column was suffering from dozens of cracks due to stress corrosion cracking (SCC) and some of them were leaking. |
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BELZONA KEEPS THE TANK AFLOAT!
Date Created: 6/23/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Problem : The original coating had failed in most areas. Pitting on the bottom head and on the shell manway was of particular concern. |
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Belzona internal lining to protect offshore process vessels
Date Created: 7/21/2014
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391S and 1391T Problem : New build vessel, corrosion and erosion protection |
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BELZONA REPAIRS PINHOLES IN HEATER DRUM
Date Created: 6/1/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : Corrosion Under Insulation had caused pinholes in the tank wall. An in-situ was required to ensure minimal disruption to production. |
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Belzona Repairs Allow Offloading To Resume
Date Created: 6/15/2017
Industry: Oil & Gas (OILG) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Problem : Corrosion and significant loss of metal on many areas of one half of the flange face. |
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BELZONA OFFERS COLD REPAIR SOLUTION TO PIPEWORKS
Date Created: 9/15/2011
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1121 (Super XL Metal) Belzona® 5811 (Immersion Grade) Problem : Previous coating did not last and external corrosion of the pipework was extensive. |
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BELZONA OPERATES IN THE DESERT
Date Created: 7/16/2009
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1121 (Super XL Metal) Belzona® 5811 (Immersion Grade) Problem : Pipeline was highly corroded due to external corrosion. Over 60% wall loss was measured on the pipe. Isolating the pipe to change this corroded sectio... |
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BELZONA REPAIRS CORRODED ROOF OFFSHORE PLATFORM
Date Created: 1/17/2006
Industry: Oil & Gas (OILG) | Application: RPA-Roof Problem Areas (RPA) | Products: Belzona® 1111 (Supermetal) Belzona® 5811 (Immersion Grade) Problem : Salt water had collected on the roof and combined with the heat from beneath had caused rapid corrosion. The roof had holed in numerous places. |
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BELZONA PROVIDES LONG TERM PROTECTION IN HIGH TEMPERATURE SULPHUR
Date Created: 1/17/2006
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1591 (Ceramic XHT) Problem : Sulphur at 118-128°C was causing high levels of corrosion. |
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KEEPING AFLOAT WITH BELZONA
Date Created: 11/3/2005
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona© 2311 (SR Elastomer) Problem : Damaged due to collision with other objects such as boats, flotsam etc. |
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BELZONA SEPARATES DISSIMILAR METAL PIPES
Date Created: 11/3/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1391 (Ceramic HT) Belzona® 1591 (Ceramic XHT) Problem : Galvanic corrosion between dissimilar pipe sections. |
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Belzona Cold Bonding System for Water Sprinkler Tank
Date Created: 2/28/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: 1161 (Super UW Metal) Problem : Oil reservoirs are old reservoirs where there is no hydrants attached to the tank wall, therefore a cold connection method is needed to avoid the dan... |
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Belzona protects operatives from heat exposure with thermal insulation solution for Fortune 500 Oil and Gas company
Date Created: 12/7/2023
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal), Belzona 5871 Problem : A tank which reaches a temperature of 110 °C (230 °F) and serves as a walkway for operators required thermal insulation in order to aid health and saf... |
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BELZONA EROSION CORROSION PROTECTION APPLIED BY SPRAY
Date Created: 2/20/2014
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1331 Problem : Erosion and corrosion attack on the internals of the vessel resulted in the requirement for a fast applied lining which would resist further attack. |
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BELZONA PROTECTS SLOP OIL TANK
Date Created: 12/13/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1391 (Ceramic HT Metal) Problem : Severe corrosion of the tank base due to the chemicals, oil and heat involved led to pitting and holing of the tank base resulting in loss of containm... |
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BELZONA LINING OF AROMATIC RECOVERY SEPARATOR
Date Created: 2/17/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1331 Problem : The internal surfaces had suffered from general corrosion and pitting, requiring protection to ensure continued service. |
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BELZONA PROTECTS NEW FLANGES AGAINST CORROSION
Date Created: 8/21/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Belzona 8411 Belzona 9111 (Cleaner Degreaser) Belzona 9431 (Instant Bridging Tape) Problem : Previous flanges were suffering from corrosion. New flanges were installed and the customer wanted to avoid corrosion. |
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Submersible Multi Stage Pump Repairs and Coatings
Date Created: 4/16/2024
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 4311 (Magma CR1), Belzona 9111 (Cleaner Degreaser) Problem : The customer had three submersible multi stage pumps that required rebuilding and recoating to both the inside and outside of the equipment. |
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MORE THAN 500 FLANGES ENCAPSULATED WITH BELZONA
Date Created: 2/10/2016
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Belzona 8411 Problem : Heavy rain in the region and galvanic corrosion on the flanges caused severe corrosion and unsafe operation. Previous protection was a spray applied s... |
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RISER BOOT TOPPING PROTECTED WITH BELZONA
Date Created: 7/23/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 3411 (Encapsulating Membrane) Belzona 3911 (PSC Surface Conditioner) Problem : The customer required an isocyanate-free flexible system to provide excellent protection against corrosion in this harsh environment. The repair had t... |
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OFFSHORE FLOATING HOSES REPAIRED AND PROTECTED WITH BELZONA
Date Created: 2/1/2012
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1321 (Ceramic S Metal) Problem : Corrosion pitting damage on flange faces caused by crevice corrosion posed a severe environmental hazard. |
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INTERNAL PIPE LINING TRIAL WITH BELZONA
Date Created: 5/28/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1331 Problem : Due to a failure in the application of an alternative product a coating which can be applied to a variety of pipe diameters (4" to 32") was required. |
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REFINERY SLOP TANK PROTECTED WITH BELZONA
Date Created: 6/13/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal) Belzona 5811 (Immersion Grade) Problem : The bottom internal section of the tank was leaking from a previous coating failure which lasted less than two years. The refinery was looking for a l... |
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Belzona Protects High Temperature Oil Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1161 (Super UW-Metal) Belzona 5892 Problem : An oil tank operating at 70°C was corroding internally at the base of the tank due the separation of water and hydrocarbons. The glass fiber tank was ... |
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Belzona Provides Bonding Solution for Tank Stairs
Date Created: 9/19/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1161 (Super UW-Metal) Belzona 5811 (Immersion Grade) Problem : Stairs on the side of the tank suffering from severe galvanic corrosion, deeming the stairs unsafe to use. |
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Belzona Rejuvenates Storage Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5811 (Immersion Grade) Problem : Due to a mixture of water and hydrocarbons, the bottom of the tank had started to corrode where the water sits. This is because the density of the wat... |
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Belzona Repairs Leaking Tank Roof
Date Created: 9/19/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1161 (Super UW-Metal) Belzona 3111 (Flexible Membrane) Belzona 9311 Problem : A tank roof has failed and started corroding at the weld seams. This was allowing water to seep in through these holes causing contamination problems ... |
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Belzona Seals Rivet Tank
Date Created: 9/19/2019
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 4111 (Magma-Quartz) Belzona 3921 (GSC Surface Conditoner) Belzona 3111 (Flexible Membrane) Belzona 9311 Belzona 5811 (Immersion Grade) Problem : An existing coating had failed at the base of a rivet tank and degraded due to UV exposure. With the tank base unprotected moisture ingress was able t... |
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Belzona Protects Tank Roof against Sulphur Fumes
Date Created: 1/3/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (Super HT-Metal) Belzona 1593 Problem : A build-up of condensation from the 100% liquid Sulphur had caused the tank roof to pit and corrode. |
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Belzona Rebuilds and Protects Oil Tank
Date Created: 7/24/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal) Belzona 5811 (Immersion Grade) Problem : Severe pitting was present at the base and lower section of the tank wall, this was a result of a mixture of water and also hydrocarbons found within ... |
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BELZONA PROTECTS RISER IN SPLASH ZONE
Date Created: 1/9/2009
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 5831 (ST Barrier) Problem : Corrosion on splash zone |
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BELZONA REPAIRS OIL TANK LEAK
Date Created: 1/9/2009
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1161 (Super UW Metal) Belzona® 5831 (ST Barrier)
Problem : The roof deck of the tank had been subjected to severe corrosion leading to a local leak of the oil vapour. This was very hazardous to the plant opera... |
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BELZONA COATS RISER IN SPLASH ZONE
Date Created: 1/9/2009
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 5811 (Immersion Grade) Belzona® 5831 (ST Barrier)
Problem : The offshore platform was experiencing severe corrosion and wall thickness loss of the riser pipe due to the splash zone area which may ultimately lea... |
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BELZONA STABILIZES GAS PIPELINE ON BRIDGES
Date Created: 6/4/2012
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1111 (Super Metal) Problem : Customer needed to keep pipe line in fixed position. To achieve this several sliding supports between bridge and pipe had to be installed. Welding was... |
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Belzona 1593 special internal coating
Date Created: 10/21/2020
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1593 Problem : Chemical attack (corrosion) was only one problem, another problem was that coating area was not easy available. |
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Oil Tank Leak- Power Plant
Date Created: 1/28/2019
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 1212 Problem : The down deck of the tank had been subjected to severe corrosion leading to drips leak of the oil. This needed to be fixed urgently for the plant to c... |
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Belzona Repairs Duct on FPSO
Date Created: 1/31/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 5811 (Immersion Grade) Problem : The ER Duct from the compressor was damage from severe corrosion leading to holes in some areas. |
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Belzona Repairs GTG Synthetic Lube Oil Tanks
Date Created: 3/9/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (Super HT-Metal) Belzona 1391T Problem : A crack was found on a Stainles Steel LO tank on one of the gas turbine generator sets. The crack ran approximately 5-10cm around a 1" nozzle. |
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BELZONA SEALS DIESEL LEAK IN 60 MINUTES
Date Created: 12/8/2009
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1221 (Super E-Metal) Problem : A valve located at the base of the tank was leaking. Terminal personal had attempted to seal the leak using an off the shelf water activated fiberglas... |
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BAROMETRIC CONDENSER PROTECTED WITH BELZONA
Date Created: 12/4/2009
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona® 1321 (Ceramic S-Metal) Problem : Previous uncoated condenser was destroyed by erosion/corrosion. A new condenser was manufactured and the decision made to protect it with Belzona. |
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BELZONA PREPARES VERTICAL PUMP FOR ACID SERVICE
Date Created: 9/29/2009
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1111 (Supermetal) Belzona® 4311 (Magma CR1) Problem : Chemical attack inside volute and on the impeller. |
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RISER BOOT SEALED WITH BELZONA
Date Created: 8/19/2005
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2121 (D & A Hi-Coat Elastomer) Problem : The customer was concerned that after replacing damaged neoprene, water would penetrate between the riser and the cladding onto glassflake coating and... |
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Belzona SuperWrap Repairs Offshore Pipes
Date Created: 11/23/2017
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona SuperWrap II System Problem : External Corrosion caused damage to the pipe, they also wanted to seal the thread-o-lets, which were no longer required. The repair had to be complian... |
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Belzona Repairs a Floating Hose
Date Created: 7/26/2017
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona® 2211 (MP Hi-Build Elastomer) Problem : The rubber reinforced covers and flotation/insulation on fuel hoses was damaged. Thought to be caused by the ships propeller during fuel loading and u... |
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BELZONA SUPERWRAP WATER/CONDENSATE PIPE REPAIR
Date Created: 5/14/2012
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® SuperWrap Problem : An area of the pipe system had lost 2/3 of its original wall thickness due to internal corrosion. The affected area was expected to go through-wall wi... |
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INTERNAL COATING OF SEAWATER LIFT PUMPS
Date Created: 5/14/2012
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1321 (Ceramic S-Metal) Problem : Client in need of erosion/corrosion protection of the equipment due to earlier corrosion problems in similar equipment. |
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BELZONA COLD BONDING SOLUTION FOR SKIMMER
Date Created: 10/9/2012
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade) Problem : The skimmer, working in an open environment meters above the sea, had numerous holes and was continuously leaking. Welding was not an option for repai... |
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BELZONA KEEPS RIG RUNNING AFTER GLASS FLAKE FAILURE
Date Created: 6/1/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1381 Belzona 1111 (Super Metal) Problem : Existing caisson had been lined with a glass flake coating, which has since failed. HSE authority have requested for the caisson to be replaced or the... |
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BELZONA SOLUTION FOR FEED WATER PIPELINE
Date Created: 11/27/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391S Problem : The EOR process and the plant have been in operation since 2010 and the internal pipe coating had been carried out using a liquid epoxy coating and Fu... |
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BELZONA 1381: ONE COAT PIPE LINING
Date Created: 5/1/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1381 Problem : The pipeline is used as a monolithic dielectric joint. The pipeline's diameter varied between 8 and 24 inches and individual lengths up to 10m. The ca... |
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FLARE STACK PROTECTED WITH HT BELZONA LINING
Date Created: 7/16/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1523 Problem : Following a successful trial application, the customer decided to use Belzona 1523 as the product can handle high operating temperatures and could be ... |
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MOORING WINCH BONDED TO DECK WITH BELZONA
Date Created: 11/17/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Problem : Due to issues with welding and passive fire protection installed on deck, an alternative solution was needed to bond a mooring winch to a deck structu... |
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Belzona Spin Spray Applied Protective Coating for Scraper Traps
Date Created: 2/6/2018
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391S Problem : Scraper traps, that launch and receive scrapers/pigs when the crude oil pipeline is being cleaned, required corrosion protection. |
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BELZONA CORROSION PROTECTION FOR SUCTION SCRUBBER
Date Created: 3/5/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1522* Belzona 1391 (Ceramic HT) *Belzona 1523 is the new version Problem : Internal corrosion protection of process vessels and utility tanks was required. LP suction scrubber presented in this case study. |
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BELZONA SAVES REFINERY FROM DAILY LOSSES OF £1.5M
Date Created: 7/23/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1221 (Super E-Metal) Belzona 1161 (Super UW-Metal) Belzona 4301 (Magma CR1 Hi-Build) Problem : Severe external corrosion had reduced wall thickness. The client required a fast solution to this problem with minimal service disruption. After all, ... |
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COLD APPLIED BELZONA VESSEL LININGS TAKE THE HEAT
Date Created: 7/23/2013
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1591 (Ceramic XHT Metal) Belzona 1511 (Super HT-Metal) Problem : Pressure vessels required a corrosion resistant coating able to resist the high in-service temperatures. Adjacent flange faces and nozzles also requ... |
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BELZONA BONDS CABLE TRAY ON FPSO
Date Created: 11/6/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Problem : After the FPSO was painted, it was discovered that a cable tray had not been welded onto the deck. Welding would damage the paintwork, therefore Belzo... |
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BELZONA HIGH TEMPERATURE LINING FOR NEW AUTOCLAVE
Date Created: 7/2/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1593 Problem : Operating conditions of the new autoclave will be immersion temperatures up to 110°C (230°F) and corrosive media including ethanol, methyl methacrylat... |
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BELZONA REPAIRS FLANGE OF OFFSHORE PLATFORM
Date Created: 8/28/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 9411 (Release Agent) Belzona 9111 (Cleaner Degreaser) Problem : The customer was not aware of this simple Belzona solution to his problem. The traditional solution was to cut and weld a new flange or weld overlay a... |
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BELZONA RESCUES A PIPELINE AT THE CRUNCH TIME
Date Created: 3/22/2016
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1511 (Super HT-Metal) Belzona 4981 (Magma HT Conditioner) Belzona 9111 (Cleaner Degreaser) Belzona 9381 (Reinforcement Sheet) Belzona 9382 (Release Film) Problem : The pipes needed to be repaired and put back in service in a 48 hour window at air temperatures no higher that 50°F. The pipes were operating at 1,000... |
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BELZONA FILLS THE GAP BETWEEN SKID AND DECK
Date Created: 3/22/2016
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 2211 (MP Hi-Build Elastomer) Belzona 3111 (Flexible Membrane) Belzona 3921 (GSC Surface Conditioner) Belzona 9111 (Cleaner Degreaser) Belzona 9331 (MR7 Reinforcement Sheet) Problem : To avoid water and debris from getting between the skid and deck, the gap between the two had to be sealed. Hot work would take weeks to weld the enti... |
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Wellhead Leak Repair
Date Created: 1/18/2023
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal), Belzona 1981 (SuperWrap II), Belzona 9611 (ES-Metal) Problem : A hole present in the casing did not allow gas lift pressure to accumulate. If the accumulation of pressure is not achieved, then oil cannot be produc... |
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BELZONA CHANGES THE SHAPE OF COLD PLATE BONDING
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1121 Problem : The customer had a 1" inlet into a 20" flare line. The threads of the 1" pipe were corroded and holed through. Any gas leaking out would be a major sa... |
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BELZONA COLD PLATE BONDING REINFORCES OFFSHORE DECK
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Products: Belzona 1121 Belzona 5811 Problem : The customer had an integrity inspection performed on their steel decks as part of a life extension program. Several areas on two decks were noted to ... |
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BELZONA COLD PLATE BONDING ELIMINATES TRIP HAZARDS ON OFFSHORE DECK
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 1121 (Super XL-Metal) Belzona 9341 (Reinforcement Tape) Problem : The Customer changed some equipment on their platform which required piping through an existing deck. Without a nearby penetration, the Customer cut l... |
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REGULATORY AGENCY ACCEPTS BELZONA SUPERWRAP II
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Products: Belzona 1982 Belzona 9381 Belzona 9382 Problem : The customer had a section of pipe with external corrosion problems and several through wall defects. Traditional cut and replace alternatives would r... |
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BELZONA REPAIRS A SEPARATOR AND SAVES OIL PRODUCTION
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Products: Belzona 1111 Problem : A Wemco oil/water/gas separator used for cleaning water was suffering from a through wall defect. The customer required this vessel to be operational ... |
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AN OLD STEEL TANK PUT BACK TO SERVICE WITH BELZONA
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1121 (Super XL-Metal) Belzona 5811 (Immersion Grade) Problem : Hundreds of holes in the floor and 8" up walls of the interior of this bulk storage tank. Large holes were visible and straightforward to repair. Smal... |
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BELZONA SAVES GULF OF MEXICO FROM POTENTIAL OIL SPILLAGE
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: FBC-Fans, Blowers and Compressors (FBC) | Products: Belzona 9611 Belzona 1161 Problem : All spilled fluids on the offshore platform drain to this lowest point. The sump was a last defense and served as a gravity separator in case any oil ... |
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BELZONA PRESERVES CONCRETE PILES OFFSHORE
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 4141 (Magma-Build) Belzona 4151 (Magma-Quartz Resin) Belzona 9371 (Reinforcement Sheet) Problem : At an aging facility off the Louisiana coast, a gas lift station is experiencing fractures in their concrete piles under the foundation. Uneven stress... |
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Belzona Extends the Life of a Seawater Pipe
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Products: Belzona 1331 Problem : Seawater at high velocity is causing premature failure of carbon steel piping. The ingrained salts in the flow are erosive as well as corrosive. Some ... |
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BELZONA SUPERWRAP II REPAIRS DRAIN LINES ON DEEPWATER PLATFORM
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1111 (Super Metal) Belzona Superwrap II Problem : The drain line goes to the sump, which is the lowest point on the platform. If there is any oil spill or runoff, it could potentially get into the wat... |
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BELZONA WEATHERPROOFS THE ROOF AND SAVES ELECTRICAL EQUIPMENT ON OFFSHORE PLATFORM
Date Created: 11/29/2016
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 5111 (Ceramic Cladding) Belzona 5811 (Immersion Grade) Problem : Water leaking into a metal building from existing patches on the roof and porous weld seams. Other types of epoxy repairs were tried, but failed due t... |
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Belzona Tank Base Sealing In Service For Over 15 Years
Date Created: 10/6/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 3111 (Flexible Membrane) Problem : The conventional bituminous method with UV coating failed. Water was penetrating into the tank base. The customer demanded a permanent solution and de... |
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Belzona Repairs Diesel Engine
Date Created: 6/11/2019
Industry: Oil & Gas (OILG) | Application: ENC-Engines and Casings (ENC) | Products: Belzona 1111 (Super Metal) Problem : Pitting corrosion on engine block o-ring seats had caused failure. |
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Belzona Protects Risers
Date Created: 6/11/2019
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 5831 (ST-Barrier) Problem : Damage to coating protection led to severe corrosion. |
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BELZONA REPAIRS MEG TANK HOLED BY CUI
Date Created: 12/27/2007
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Corrosion Under Insulation (CUI) on the vessel had caused a pin hole in the vessel wall |
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First Stage Separator: Seven Years of Problem-free Service from Belzona® 1591
Date Created: 6/24/2005
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1591 (Ceramic XHT-Metal) Problem : Coating required to provide resistance to high temperature process fluids which would generate corrosion and erosion issues. Design temperature was 15... |
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BELZONA® 5851 HELPS AVOIDS SHUT DOWN
Date Created: 11/23/2007
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 5851 (HA Barrier) Problem : The loss of the original paint system exposed the pipe work to a risk of stress corrosion cracking whenever the fire protection Deluge system were tes... |
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BELZONA FACILITATES CHANGE OF USE
Date Created: 12/15/2007
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1341 (Supermetalglide) Belzona® 1111 (Super Metal) Problem : Due to the nature of the chemicals, the uncoated carbon steel tank required to be fully coated to prevent corrosion. |
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BELZONA FLANGE REFORM GIVES FIVE YEARS OF LEAK FREE SERVICE
Date Created: 9/7/2007
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1321 (Ceramic S Metal) Problem : Hose failed its pressure test prior to being built into a replacement string. |
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MAINTENANCE OF BELZONA COATED SEPARATOR AFTER 9 YEARS IN SERVICE
Date Created: 3/24/2007
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT) Problem : Previous glass flake system had failed and had suffered corrosion damage to the vessel wall. Belzona inspected after 9 years and only problems caused ... |
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FORMING NEW MANWAY SEALING FACE
Date Created: 12/27/2007
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1111 (Super Metal) Problem : Existing Carbon steel would be subject to corrosive attack if the manway was not isolated. |
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BELZONA BONDS BUSHES INTO TETHER BLOCK
Date Created: 12/27/2007
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1111 (Super Metal) Belzona® 1321 (Ceramic S Metal) Problem : Welding the bushes had failed and Mechanical means had been ruled out by the client |
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BELZONA REBUILDS 1.5M DIAMETER CONDENSER FLANGE FACE
Date Created: 8/23/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL-Metal) Belzona 9411 (Release Agent) Problem : The previous repair on the Condenser Flange had failed and the customer was fearing that it would start leaking. This would cause unplanned downtime... |
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BELZONA SUPERWRAP II EXTENDS LIFE OF PIPING BY 10 YEARS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1983 (SuperWrap II Resin) Belzona 9381 (SuperWrap II Reinforcement Sheet) Belzona 9382 (Release Film) Problem : The 250 mm diameter pipe had developed a critical (Class 3) through wall defect at the bent. The operating temperature was 50°C and the operating pres... |
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BELZONA SUPERWRAP II EXTENDS LIFE OF A HIGH TEMPERATURE PIPELINE BY 5 YEARS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511 (Super HT Metal) Belzona 1983 (SuperWrap II Resin) Belzona 9381 (SuperWrap II Reinforcement Sheet) Belzona 9382 (Release Film) Problem : The 406 mm diameter pipe had developed a critical (Class 3) through wall defect calculated at 40 x 40 mm. The operating temperature was 90°C and the o... |
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BELZONA SUPERWRAP II RETURNS PIPING BACK TO SERVICE IN 48 HOURS
Date Created: 8/20/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1983 (SuperWrap II Resin) Belzona 9381 (SuperWrap II Reinforcement Sheet) Belzona 9382 (Release Film) Problem : The 220mm diameter pipe had developed a critical (Class 3) thin wall defect at the bend. The operating temperature was 95°C and the operating pressure... |
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BELZONA SUPERWRAP II REPAIRS UNDERGROUND PIPELINE ADDING 15 YEARS SERVICE LIFE
Date Created: 8/20/2021
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (SuperMetal) Belzona 1982 (SuperWrap II Resin) Belzona 9381 (SuperWrap II Reinforcement Sheet) Belzona 9382 (Release Film) Problem : The underground pipeline (O/D = 355.6 mm) had developed a critical (Class 3) thin wall defect with only 2.7 mm wall thickness remaining. The critical ... |
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BELZONA PROTECTS NEW FLASH DRUM
Date Created: 11/10/2010
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1391 (Ceramic HT Metal) Problem : Flash drum to be exposed to diglycolamine, wet H2S and CO2 at 80°C. Corrosion resistant lining required to protect the vessel in service. |
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GAS LINE REPAIRED WITH BELZONA SUPERWRAP SYSTEM
Date Created: 11/10/2010
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® Superwrap Problem : Gas line was suffering from wall thickness loss due to internal corrosion. A thin wall defect of dimensions 2.1x2.4x0.25" was detected on a section of... |
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Repair of Concrete Support For Effluent Vessel
Date Created: 2/11/2019
Industry: Oil & Gas (OILG) | Products: Belzona 4911 Belzona 4141 – 120 units of 8 Kg Belzona 5811 – 10 units of 4 litre Problem : Damaged Concrete Supports of effluent water vessel: Water ingress and weathering had caused corrosion of the reinforcement bar leading to cracking an... |
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Belzona Superwrap II Repair of Refinery Pipe
Date Created: 8/21/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Belzona 1981 Superwrap II Problem : Customer reported a through wall defect in a 6" pipe. Production was severely limited because of the leak, so the customer needed a repair carried out... |
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BELZONA PROTECTS HAZARDS DRAIN TANK
Date Created: 9/21/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391S Belzona 1391T Problem : Once opened and inspected it was decided to replace the lower 1 meter of the existing coating before putting the tank back into service. MIC (microbio... |
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BELZONA PROTECTS AMINE REBOILER
Date Created: 11/15/2011
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1511 (Super HT Metal) Belzona® 1591 (Ceramic XHT Metal) Problem : Internal corrosion with heavy pitting in areas. |
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BELZONA BONDS RISER BEARINGS ON OFFSHORE PLATFORM
Date Created: 1/21/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : When stationed, Risers move inside the housings, creating abrasion and exacerbating corrosion. The decision was made to protect these areas with comp... |
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Belzona Repairs Conductor Casing On Offshore Platform
Date Created: 6/28/2019
Industry: Oil & Gas (OILG) | Products: Belzona 7111 Belzona 3411 (Encapsulating Membrane) Problem : The cavity between the well head and conductor casing corrodes, vibrates, and becomes misaligned. The engineers performed an analysis that showed very... |
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BELZONA PROTECTS NEW AMINE STRIPPER COLUMN
Date Created: 11/20/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1391T Problem : column will be exposed to temperatures up to 93°C, and potential for high corrosion rates due to presence of Hydrogen Sulphide, Carbon Dioxide and Ami... |
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Corroded Amine Vessel Saved By Belzona
Date Created: 10/23/2012
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (Super HT Metal) Belzona 1591 (Ceramic XHT Metal) Problem : The vessel walls were starting to degrade significantly with either a Belzona repair or costly replacement being the options. |
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Belzona SuperWrap Allows Drilling to Continue
Date Created: 11/21/2017
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona SuperWrap II Problem : Due to long lead time fabricating new sections of pipe, Belzona SuperWrap was used to reinstate the required strength to keep the high pressure lines ... |
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BELZONA PROTECTS DISULFIDE SEPARATOR DRUM
Date Created: 10/29/2008
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super Metal) Belzona® 5891 (HT Immersion Grade) Problem : Chemical attack in the vapor space of this drum was evident after 5 years in service. |
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AGITATOR SHAFTS CURED WITH BELZONA
Date Created: 8/8/2005
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1321 (Ceramic S-Metal) Belzona® 9411 (Release Agent) Problem : The main shaft on the agitator had worn down under the stuffing box over a number of years by up to 2" overall on the diameter over 21" of the shaft l... |
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Belzona High Temperature Resistant Coating Protects Transition Spools and Vessel
Date Created: 1/10/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391T Problem : The Customer required high temperature, erosion-corrosion resistant internal coating on newly fabricated Duplex stainless steel spools and vessels. |
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BELZONA PROTECTS OIL/GAS SEPARATORS
Date Created: 12/13/2006
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1111 (Super-Metal) Belzona® 1391 (Ceramic HT-Metal) Problem : The original glass flake coating had failed in service leading to substrate pitting and corrosion. |
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STORAGE TANK ROOF REPAIRED USING BELZONA
Date Created: 1/25/2009
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® Marine Metal. Problem : Several holes in the tank roof. |
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BONDING SUPPORT PADS WITH BELZONA
Date Created: 7/20/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1121 (Super XL-Metal) Problem : Corrosion and wear of pipes in area of supports caused by the constant thermal expansion and contraction. |
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BELZONA REFURBISHES ALL VALVES DURING F.S.O. REFURBISHMENT
Date Created: 7/20/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal) Problem : More than 200 valves including butterfly, globe and gate types in many sizes required refurbishment and corrosion protection during the refurbishment ... |
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BELZONA SOLVES BALANCE PROBLEM ON IMPELLER
Date Created: 7/12/2007
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona® 1321 (Ceramic S-Metal) Problem : Liquid slowly entered the void during operation causing an imbalance and vibration. |
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BELZONA KEEPS WATER OUT AND THE ENVIRONMENT SAFE
Date Created: 4/23/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2911 (Elastomer QD Conditioner) Belzona 2211 (MP Hi-Build Elastomer) Belzona 9341 (Reinforcement Tape) Problem : The crew noticed a tear in the rubber of the off loading hose and took the quick decision to call in the experts to repair it with Belzona. |
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BELZONA REPAIRS OFFLOADING HOSE ABOVE WATER
Date Created: 4/23/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2911 (Elastomer QD Conditioner) Belzona 2211 (MP Hi-Build Elastomer) Belzona 9341 (Reinforcement Tape) Problem : During the normal operation of transfer, staff noticed a small tear in the rubber hose. Three weeks later, the tear had tripled in size and this is wh... |
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Belzona Restores a Tank Roof in Hungary
Date Created: 4/26/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 6111 Liquid Anode Belzona 5111 Ceramic Cladding White Problem : The tanks roofs were heavily polluted with a dirty grayed appearance generating higher temperature and so more evaporation of high volatile fuel in th... |
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Belzona apply Internal Lining to Heat Exchanger Shell
Date Created: 1/17/2020
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1511 (Super HT-Metal) Belzona 1593 Problem : Internal corrosion to the internals of a heat exchanger |
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Oil Refinery Adopts Belzona Composite Pad for Pipeline Repair
Date Created: 9/9/2022
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona SuperWrap II Belzona 1111 (Super Metal) Problem : The client was experiencing significant external corrosion on several of their main pipelines. These pipelines transport process fluids around the ref... |
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Belzona 1593 Proven to Provide Long Term Protection in Molten Sulphur
Date Created: 8/10/2022
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1593 Problem : Sulphur was condensating on the equipment and attacking the externals of several pumps causing high levels of corrosion. This was resulting in a short... |
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Belzona 5871 Provides Innovative Thermal Insulation Solution
Date Created: 9/2/2021
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5871 Belzona 3211 (Lagseal) Problem : A conventional jacketed insulation system fitted to the external of the aerial dispersant vessel was deemed unfeasible in aerial operation. Therefore,... |
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BELZONA CORROSION PREVENTION ON PLATFORM RISER
Date Created: 12/16/2013
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1321 (Ceramic S-Metal) Belzona 2211 (MP Hi-Build Elastomer) Problem : Corrosion was occuring at the top edge of rubber riser sleeve due to water ingress between rubber cladding and riser. |
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BELZONA REPAIRS NEW FLOATING HOSE SECTION DAMAGED IN TRANSIT
Date Created: 12/16/2013
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2211 (MP Hi-Build Elastomer) Problem : Hose had been damaged in transit as a result of its fastenings coming loose. The hose had rubbed against its container frame. |
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BELZONA COATING OF BYRON JACKSON SHIPPER PUMP
Date Created: 11/24/2007
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1311 (Ceramic R Metal) Belzona® 1391 (Ceramic HT) Problem : Erosion on the pump surface caused by sea water and sand inclusion during shipping operation. |
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BELZONA PROTECTION OF INTERNAL & EXTERNAL SURFACES OF LIFT PUMP
Date Created: 5/29/2007
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona® 1341N (Supermetalglide) Belzona® 1111 (Super Metal) Problem : This High Lift Pump for the Refinery was suffering erosion and corrosion on all surfaces. |
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Belzona Expands the life of Expansion Joints
Date Created: 2/8/2019
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona 4301 (Magma CR1 H-Build) Belzona 4311 (Magma CR1) Problem : After restarting following a shut down, expansion joints in the flare header started leaking, forcing the plant to shut down under an emergency situat... |
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Belzona Protects 6 Pump Impellers Against Cavitation Damage
Date Created: 2/7/2019
Industry: Oil & Gas (OILG) | Application: CEP-Centrifugal Pumps (CEP) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1341 (Supermetalglide) Belzona 2141 (ACR-Fluid Elastomer) Problem : Impeller veins were experiencing cavitation which was reducing wall thickness and leading to through-wall defects. |
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BELZONA SPHERE LINING ROLLED OUT
Date Created: 1/8/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 4311 (Magma CR1) Problem : Belzona was first approached in 2009 for a lining that would be resistant to the unstabilised crude oil and sulphur reducing bacteria. The affected ar... |
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Belzona lines an Air Receiver
Date Created: 12/4/2019
Industry: Oil & Gas (OILG) | Products: Belzona 1391 (ceramic HT) Belzona 1111 (Super Metal) Nozzle Inserts Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. Therefore, a long term solution is required to protect... |
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Flare KO Drum - New Fabrication protection with Belzona
Date Created: 12/4/2019
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Belzona Nozzle inserts Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. therefore, a long term solution is required to protect... |
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OFFSHORE PIPELINE INTERNALLY PROTECTED WITH BELZONA
Date Created: 7/11/2016
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1331 Problem : 360 Pipe spools ranging between 200mm to 400mm and averaging 6000mm long, to be given internal protection against corrosion. |
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NON-COMPLIANT WRAP KEEPS 30" LINE IN SERVICE
Date Created: 12/2/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 9341 (Reinforcement Tape) Belzona 1971 (Superwrap Conditioner) Belzona 9371 (Superwrap Reinforcement Sheet) Belzona 5811 (Immersion Grade) Problem : Holes and thin wall. |
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BELZONA PROTECTS NEW PROCESS VESSELS FOR GAS PROJECT
Date Created: 8/16/2011
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1391 (Ceramic HT) Problem : High H2S presence in the gas field called for high performance corrosion protection to new build carbon steel vessels |
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BELZONA PROTECTS PIPE WITH INTERNAL LINING
Date Created: 12/2/2014
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1121 (Super XL-Metal) Belzona 5891 (HT Immersion Grade) Problem : Since the operating fluid (produced water) is very corrosive, these pipes needed the internal protection in order to increase its working life. |
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BELZONA OFFERS ANTICORROSIVE AND PEELABLE PROTECTION FOR FLANGES
Date Created: 3/10/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Belzona 8411 Belzona 9311 (Reinforcing Sheet) Problem : The complex geometry of the flanged joints facilitates the occurrence of problems, such as crevice corrosion in the void between the two flange faces ... |
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STRUCTURAL REINFORCEMENT TO NAPHTHA TOWER WITH BELZONA TECHNOLOGY
Date Created: 4/14/2015
Industry: Oil & Gas (OILG) | Products: Belzona 1511 (Super HT-Metal) Belzona 1391 (Ceramic HT) Problem : Leaking naphtha due to the presence of holes in the inferior generatrix. |
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BELZONA PROVES TO BE THE RIGHT CHOICE FOR FLANGE PROTECTION
Date Created: 8/26/2015
Industry: Oil & Gas (OILG) | Application: GSS-Gaskets, Seals and Shims (GSS) | Products: Belzona 3411 (Encapsulating Membrane) Belzona 8411 Problem : Corrosion around the flanges and bolts resulted in serious damage. The customer was looking for a practical and efficient solution to this problem. Se... |
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BELZONA PREVENTS CORROSION DAMAGE TO 18' RISER
Date Created: 8/26/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 1982 (SuperWrap II) Belzona 9111 (Cleaner Degreaser) Belzona 9381 (Reinforcement Sheet) Belzona 9382 (Release Film) Problem : Corrosion damage to riser. |
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BELZONA SEALS LEAKING OIL PUMP
Date Created: 7/8/2010
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1221 (Super E Metal) Belzona® 1161 (Super UW Metal) Problem : Oil was leaking from several parts of mechanical seal flanges. |
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Pipeline Cold Bonding Application with Belzona 1111
Date Created: 8/23/2024
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : The client runs high pressure water through different diameter pipelines to inject into oil wells, these pipelines were welded together. Upon inspecti... |
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Belzona Seal-A-Tank Success in Service for Over 13 Years
Date Created: 9/19/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 3111 (Flexible Membrane) Problem : The refinery had an existing tank base sealing system in place which was failing due to its rigidity. The failed system had resulted in water ingress,... |
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BELZONA SUPERWRAP II STRENGTHENS CORRODED GAS PIPE
Date Created: 11/2/2015
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona Superwrap II Belzona 1111 (Super Metal) Belzona 1311 (Ceramic R-Metal) Problem : The asset owner assigned a shutdown period, totalling 7 days. Welding was not an option; the application required a cold applied solution. Due to th... |
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BELZONA REPAIRS HOLED NOZZLE ON GLYCOL PLANT
Date Created: 1/4/2008
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1291 (ES Metal) Belzona® 1111 (Super Metal)
Problem : Corrosion had caused severe wastage of a nozzle which resulted in two holes breaking through. |
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Belzona Repairs Grayloc Flange Damage in Water Injection Line
Date Created: 3/29/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super-Metal) Problem : The topside end fitting connection joint on the riser used a Grayloc system to contain the high pressure. Due to a material defect a small area on th... |
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Belzona cold repair to a leaking pipe joint
Date Created: 7/23/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Belzona 9111(Degreaser/Cleaner) Belzona 9341(Reinforcement Tape) Problem : A 1" pipe branching from the 14" main line has a crack and a leak at the joint area. As the line contains flammable fluids hot work is not an option. |
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Belzona Repairs Flange Surface of a Floating Hose
Date Created: 7/24/2019
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1212 Belzona 9111 (Cleaner Degreaser) Problem : The neck of the floating hose leading to the flange area is suffering from severe pitting due to the corrosive and erosive sea water environment, seve... |
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Belzona keeps the hose floating
Date Created: 7/23/2019
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 2111 (MP Hi-Build Elastomer) Belzona 2911 (MP Fluid Elastomer) Belzona 9341 (Reinforcement Tape) Problem : The offloading hose used to carry petroleum products from offshore to the shore had cuts caused by debris in the sea, contact with passing boats and m... |
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FPSO hull coating restored at sea with Belzona
Date Created: 7/12/2019
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 5831 (ST-Barrier) Problem : The orginally-applied protective coating on the hull of the FPSO was deteriorating in some areas due to fouling, erosion and impact. Over the whole ar... |
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Belzona Supports Effluent Tank
Date Created: 3/15/2018
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 4141 (magma Hi-Build), Belzona 5811 (Immersion Grade), Problem : Water ingress and weathering had caused corrosion of the reinforcement bar, leading to cracking and spalling of the concrete supports. |
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BELZONA ANGLE IRON BONDED INTO PLACE
Industry: Oil & Gas (OILG)
| Application:
FPA-Floor Problem Areas (FPA)
| Products:
Belzona® 4911 (Magma TX Conditioner) Belzona® 4111 (Magma-Quartz) Problem : Concrete severely eroded. Exit end of concrete beam damaged by the impact of the scale bumping into the end of the scale sump wall. |
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BELZONA CAVITATION RESISTANCE FOR IMPELLER
Industry: Oil & Gas (OILG)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1311 (Ceramic R-Metal) Belzona® 1421 Problem : Severe damage to the impeller caused by cavitation |
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BELZONA PROTECTS SLUG CATCHERS AGAINST EROSION AND CORROSION
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1391 (Ceramic HT Metal) Problem : Vessels were to be put into operation at 90°C and 70 barpressure in a mixture of hydrocarbons and water. Belzona was applied to the bottom third of th... |
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BELZONA FLOATING ORANGE HOSE
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 2211 (MP Hi-Build Elastomer) Belzona® 9341 (Reinforcement Tape) Problem : Massive, deep cut in the hose. |
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BELZONA® 1591 PROTECTS OIL/GAS SEPARATORS AT HIGH TEMPERATURE
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1591 Problem : Severe erosion/corrosion to internal surfaces. |
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BELZONA® 1591 PROTECTING COALESCER VESSEL
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1591 Problem : Corrosion was anticipated in the lower 1/3rd of the vessel. Design Temperatures were up to 150oC with sea water present. |
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BELZONA® 1591 FAST TRACK PROTECTION
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1591 Problem : There was insufficient time available to construct vessels with internal metal cladding. |
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BELZONA PRE-STRESSED CONCRETE BEAMS
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4911 (Magma TX Conditioner) Belzona® 4111 (Magma-Quartz) Problem : Concrete severely eroded over time. |
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BELZONA ROTARY WATER STRAINER WHEEL
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal) Belzona® 1341 (Supermetalglide) Problem : Extensive erosion/corrosion to the strainer wheel assembly which is in salt water service |
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BELZONA PROVIDES FAST PROTECTION OF SEA WATER FILTER
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1341 (Supermetalglide) Problem : Previous lining failed very quickly and vessel corroded through. Spare unit did not fit, therefore, a fast turn-around was required. |
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BELZONA PROVIDES COST EFFECTIVE MAINTENANCE OF OIL CENTRIFUGES
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1321 (Ceramic S-Metal) Problem : The units revolve at 3500rpm. and the sand particles cause severe erosion requiring the units to be completely overhauled on an annual basis. |
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BELZONA STRUCTURAL REFURBISHMENT OFFSHORE
Industry: Oil & Gas (OILG)
| Application:
RPA-Roof Problem Areas (RPA)
| Products:
Belzona® 3111 (Flexible Membrane System) Belzona® 1111 (Super Metal) Problem : The control rooms require complete encapsulation (roof and sides) to prevent water penetration. The structures are subject to constant salt water spra... |
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BELZONA IN-SITU REBUILD OF DECK WINCH
Industry: Oil & Gas (OILG)
| Application:
MPT-Mechanical Power Transmission (MPT)
| Products:
Belzona® 1131 Problem : Wear on shaft was in the way of the cable drum |
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BELZONA® 1111 REPAIRS TO CREVICE CORROSION
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1111 (Super Metal) Problem : Incorrect joint material caused extensive crevice corrosion on two separate coolers |
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BELZONA REBUILD OF PUMP SPIDER BEARING
Industry: Oil & Gas (OILG)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1111 (Super Metal) Problem : Corrosion and distortion was preventing correct sealing. |
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BELZONA PROTECTS NEW CHEMICAL CONTAINMENT AREAS AT REFINERY
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4311 (Magma CR1) Belzona® 4111 (Magma-Quartz) Belzona® 4151 (Magma-Quartz Resin) Problem : A reliable, high performance protection system was required for the many different process areas in the plant. |
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BELZONA® 3211 PROTECTS LPG SPHERES
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 3211 (Lagseal) Problem : Water penetration through original insulation system had allowed severe underlagging corrosion to occur. The site is an exposed marine site and deluge... |
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BELZONA REPAIR AND PROTECTION OF PIG LAUNCHERS
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Crevice corrosion had caused pitting on the existing seal faces of pig launcher. New receivers for "Intelligent Pigs" required an impact/abrasion and ... |
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REPAIR AND PROTECTION OF OIL/WATER SEPARATOR WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 Belzona® 1391 Problem : The original glass flake system failed in the severe erosion-corrosion conditions leading to holing of the unit |
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BELZONA 'S PROVEN PERFORMANCE IN SEPARATOR PROTECTION
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1321 Problem : Previous experience indicated that the lower 1/3rd of this new vessel would be subjected to sand erosion and Sulphate Reducing Bacteria (SRB) attack. |
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BELZONA® REPAIR OF POWER PUMP
Industry: Oil & Gas (OILG)
| Application:
PDP-Positive Displacement Pumps (PDP)
| Products:
Belzona® 1311 Problem : Corrosion of 2-4mm on the mating faces of the manifolds leading to leakage and loss of structural integrity |
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BELZONA® 1591 PROTECTS HEAT EXCHANGERS
Industry: Oil & Gas (OILG)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona® 1591 Problem : Severe erosion-corrosion of the tube sheet and end cover caused by the hot Hydrocarbon mixture. |
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BELZONA® 1391 PROTECTS CATALYTIC CRACKER
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1311 (Ceramic R-Metal) Belzona® 1391 Problem : Extensive erosion-corrosion on the shell wall caused by the hot hydrocarbon mixture. |
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BELZONA PROTECTS EVAPORATORS IN DISTILLATION UNIT
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1391 Problem : Floor plate in No. 4 Distillation unit was showing considerable corrosion and weld repairs, including welding in of new plate sections had already bee... |
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BELZONA PROVIDES LONG LASTING PIPE SUPPORTS
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1121 (Super XL-Metal) Problem : Severe corrosion of original pipe supports and pipe in way of support points. |
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BELZONA PROTECTS OIL GAS SEPARATORS
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1391 Problem : Severe deterioration to the internal surfaces of the vessels due to erosion-corrosion and SRB attack. |
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BELZONA WATERPROOFS CONTROL ROOM ROOF
Industry: Oil & Gas (OILG)
| Application:
RPA-Roof Problem Areas (RPA)
| Products:
Belzona® 3111 (Flexible Membrane) Problem : Water penetration through various cracks and at equipment support pads. Leakage was also suspected through 120 linear meters of expansion joints. |
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BELZONA PROTECTION OF WATER INJECTION SPOOLS
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1341 (Supermetalglide) Problem : Severe erosion/corrosion on internal of pipe spools due to brackish water which contains sand and H2S. |
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A COST EFFECTIVE SOLUTION TO SEVERE PITTING - 11 YEARS LATER: PERFECT
Industry: Oil & Gas (OILG)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Severe pitting at froth line top and side walls. |
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BELZONA® 1311 (CERAMIC R-METAL) SAVES A PLANT SIX WEEKS OF DOWNTIME
Industry: Oil & Gas (OILG)
| Application:
HEX-Heat Exchangers (HEX)
| Products:
Belzona® 1311 (Ceramic R-Metal) Problem : Small pin holes had developed in the heat exchanger plates |
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BELZONA REPAIRS AND PROTECTS SULFURPRILL TOWER
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4111 (Magma-Quartz) Belzona® 5811 (Immersion Grade) Problem : Acidic content of moist sulfur had led to sever attack of the concrete. |
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BELZONA® PROTECTS FRACTIONATOR TOWER
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 5851 (HA-Barrier) Problem : CUI (Corrosion Under Insulation) particularly around the support rings where moisture had accumulated. |
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CORRODED PIPEWORK: A THING OF THE PAST WITH BELZONA® 5851 (HA-BARRIER)
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 5851 (HA-Barrier) Problem : CUI (Corrosion Under Insulation) was causing costly shutdowns to under-take repairs. |
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BELZONA REPAIRS VENT GAS PIPEWORK
Industry: Oil & Gas (OILG)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona® 1111 (Super Metal) Belzona® 9341 (Reinforcement Tape) Problem : External corrosion had led to severe wall thinning in numerous parts of the pipework. In addition several areas were holed and were being contained wi... |
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BELZONA PROTECTS HEATED OIL STORAGE TANKS
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1521 (Belzona® 1522 could have been used had plural spray equipment been available) Problem : Due to the presence of small amounts of water in the oil, which ultimately separates to the base of the tank, the bottom of the tank and 1.5 metres up... |
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DAMAGED FENDER REFURBISHED USING BELZONA® ELASTOMER
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 2211 (MP Hi-Build Elastomer) Problem : Severe damage to the surface of fenders. In particular securing chains had damaged the rubber covers through constant abrasion. |
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BELZONA CLAMPS DOWN ON LEAKING PIPES
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4341 (Magma CR4) Belzona® 4301 (Magma CR1 Hi-Build) Problem : A protective covering was needed for the clamps to withstand corrosive chemicals up to 60°C. The clamps are used to seal pipes which transport a waste... |
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BELZONA REPAIRS TO FLOATING HOSE
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 2211 (MP Hi-Build Elastomer) Belzona® 2221 (MP Fluid Elastomer) Problem : Extensive damage to the rubber flotation. |
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SPALLED CONCRETE VAULTS ARE RECONSTRUCTED WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 4141 (Magma Build) Belzona® 4911 (Magma TX Conditioner) Problem : Over the years the different thermal expansion characteristics of the pipes caused the concrete surrounding pipes in the vault to spall. |
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INTERIOR COATING OF OIL STORAGE TANK WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 5811 (Immersion Grade) Problem : Corrosion protection of the interior of a crude oil storage tank. |
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COATING AND PROTECTION OF STORAGE TANK FOR PROCESSED WATER WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1121 (XL-Metal) Belzona® 5811 (Immersion Grade) Problem : At one point in time, the FRP coating failed when this tank was used for crude oil service. When the need arose for a replacement alternative coating,... |
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BELZONA® 1521 PROTECTS HYDROCYCLONE
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1521 (HTS1 Metal) Problem : Failure of the existing glass flake lining had led to corrosion of the hydrocyclone body, which operates at elevated temperature. |
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BELZONA® 1521 PROTECTS OIL/GAS/WATER SEPARATOR
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1391 (Ceramic HT Metal) Belzona® 1521 (HTS1 Metal) Problem : Corrosion of the equipment caused by failure of the existing lining system required complete removal of the coating. |
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‘ISOLATION’ PROBLEMS SOLVED WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1391 (Ceramic HT Metal) Belzona® 1591 (Ceramic XHT Metal) Problem : Installation of a titanium cooler offshore, into a steel pipework system, increased the possibility of galvanic corrosion between the two dissimilar m... |
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BELZONA FLANGE REPAIR SYSTEM SAVES MONEY
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1321 (Ceramic S-Metal) Belzona® 9411 (Release Agent) Problem : External corrosion on the flange faces had resulted in the hoses not being able to seal correctly and as a result were considered no longer fit for pu... |
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BELZONA FLANGE REPAIR SYSTEM ON OFFSHORE PROCESS VESSEL
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1111 (Super Metal) Problem : Failure of the glass flake lining material on the flange face had led to severe corrosion on 11 nozzle flange faces. |
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NOZZLE STABILISATION AT ONSHORE GAS PLANT
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT Metal) Belzona® 5111 (Ceramic Cladding) Belzona® 6111 (Liquid Anode) Problem : Under insulation corrosion had caused severe wastage of the neck of five nozzles on this gas stabilisation tower. As the vessel is manufactured to a s... |
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ROUTINE REPAIR OF FLOATING HOSES WITH BELZONA
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 2211 (MP Hi-Build Elastomer) Problem : Rubber coverings suffer regular mechanical damage and require refurbishment to maintain buoyancy. |
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BELZONA RAPID ELASTOMER REPAIR TO CHOKE AND KILL HOSE
Industry: Oil & Gas (OILG)
| Application:
GSS-Gaskets, Seals and Shims (GSS)
| Products:
Belzona® 2311 (SR Elastomer) Problem : Damage had been caused to the rubber on the sealing face of the male hose connector, due to contact with sharp metal edges on the female connector. As... |
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BELZONA BONDS SUPPORT PADS AND RAILS
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 (Super Metal) Problem : Welding of metal rails was totally out of the question as it would have compromised the integrity of the internal coating. |
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BELZONA CAPITALIZES ON COALESCER
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1121 (XL-Metal) Belzona® 5891 (HT Immersion Grade) Problem : Microbiologically-induced corrosion (MIC) had severely affected portions of this vessel. |
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BELZONA PROTECTION INSIDE AND OUT!
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 (Super Metal) Belzona® 4311 (Magma CR-1) Belzona® 4341 (Magma CR-4) Belzona® 5111 (Ceramic Cladding) Belzona® 6111 (Liquid Anode) Problem : Internal corrosion due to contact with HCL (hydrochloric acid) 30-36% had caused severe corrosion on the walls, nozzles, fi ttings, etc. of the tanks.... |
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BELZONA FOR MUD PUMPS
Industry: Oil & Gas (OILG)
| Application:
CEP-Centrifugal Pumps (CEP)
| Products:
Belzona® 1311 (Ceramic R- Metal) Belzona® 1321 (Ceramic S-Metal) Problem : Severe erosion. |
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BELZONA TAIL SHAFT PROTECTION
Industry: Oil & Gas (OILG)
| Application:
SOS-Ships and Offshore Structures (SOS)
| Products:
Belzona® 2121 (D&A Hi-Coat Elastomer) Belzona® 2111 (D&A Hi-Build Elastomer) Belzona® 2911 (QD Conditioner) Belzona® 9341 (Reinforcement Tape) Problem : Due to the change of bronze bush and corrosion from sea water a new protective coating was required on the shaft. Since the shafts were very long, fle... |
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BELZONA® ELIMINATES DAMAGE FROM CUI (CORROSION UNDER INSULATION)
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 5851 (HA-Barrier) Problem : The vessel was suffering from CUI (Corrosion Under Insulation). |
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BELZONA® 5851 ON OFFSHORE PIPEWORK
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 5851 (HA Barrier) Problem : The presence of insulation around the heating medium pipework had let to some corrosion of the pipework over a period of time. During a routine inspec... |
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PROCESS VESSEL UPGRADE USING BELZONA ADHESIVE
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1111 (Super Metal) Belzona® 1391 (Ceramic HT Metal) Problem : To avoid the need for welding to the vessel shell, and additional post weld heat treatment, the internal equipment was installed using a mixture of me... |
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BELZONA CRUDE OIL TRANSFER HOSE REPAIR
Industry: Oil & Gas (OILG)
| Application:
VPF-Valves, Pipes and Fittings (VPF)
| Products:
Belzona® 1321 (Ceramic S-Metal) Problem : The sealing face of the transfer hose flange had been damaged preventing a seal. |
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BELZONA PROTECTS OPEN DRAINS TANK
Industry: Oil & Gas (OILG)
| Application:
TCC-Tanks and Chemical Containment Areas (TCC)
| Products:
Belzona® 1521 Belzona® 1111 Belzona® 9341 Belzona® 5811 Belzona® 6111 Belzona® 5111 Problem : Due to the location of the tank it is subjected to a salt environment which accelerates corrosion externally as well as internal corrosion from the pr... |
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Belzona Seals A Transformer Lid Flange
Date Created: 8/8/2012
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1291 (ES Metal) Belzona 1221 (Super E Metal) Belzona 1161 (Super UW Metal) Belzona 5831 (ST Barrier) Problem : Most of the gasket had failed around the 10m perimeter of the lid, with oil seeping down the sides and going to ground. Unfortunately it was not possi... |
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BELZONA repairs and protects a heat exchanger against erosion/corrosion
Date Created: 7/9/2014
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona 1311 (Ceramic R-Metal) Belzona 1391 (Ceramic HT) Problem : Problems due to high temperatures and erosion caused by particle flow |
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BELZONA REPAIRS BROKEN EDGES OF ENGINE BLOCK
Date Created: 11/20/2005
Industry: Oil & Gas (OILG) | Application: ENC-Engines and Casings (ENC) | Products: Belzona® 1111 (Super Metal) Problem : The edge of the engine block was broken. |
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BELZONA REPAIRS A LARGE HYDRAULIC RAM
Date Created: 6/25/2005
Industry: Oil & Gas (OILG) | Application: MPT-Mechanical Power Transmission (MPT) | Products: Belzona® 1121 (Super XL-Metal) Problem : Deep and wide scores in many areas of the ram. |
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Rig Ballast System Repaired with Belzona
Date Created: 5/23/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1121 (Super XL-Metal) Belzona® 1291 (ES Metal) Problem : Severely corroded and leaking pipes in many sections of the ballast system which threaten the safety of the rig. |
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Belzona Floating Roof Repair
Date Created: 6/13/2005
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 2311 (SR-Elastomer) Belzona® 1291 (ES-Metal) Problem : Crude oil leakage through welding seams in the tanks floating roof. |
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BELZONA EMERGENCY LEAK SEALING
Date Created: 7/5/2005
Industry: Oil & Gas (OILG) | Application: HEX-Heat Exchangers (HEX) | Products: Belzona® 1321 (Ceramic S-Metal) Problem : Bi-metallic corrosion between the tubes and the tube sheet had caused Freon leakage. |
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BELZONA REPAIRS DAMAGED GEAR BOX
Date Created: 7/7/2005
Industry: Oil & Gas (OILG) | Application: ENC-Engines and Casings (ENC) | Products: Belzona® 1111(Super Metal) Belzona® 9341(Reinforcement Tape) Problem : The gear box was badly cracked and fractured. |
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BELZONA PROTECTS OIL PIPE LINES
Date Created: 7/7/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 5891 (HT Immersion Grade) Problem : Welding seams of the pipe lines need to be protected from corrosion. |
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BELZONA REPAIRS NATURAL GAS VALVE
Date Created: 8/18/2005
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona® 1111 (Super Metal) Problem : Gas leaks had been worsened by traditional weld repairs. |
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BELZONA CATION LINING REPAIR
Date Created: 11/24/2005
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 2121 (D&A Hi-coat Elastomer) Problem : The rubber lining of the cation had deteriorated and had been lost in many places. |
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CLOSED DRAIN VESSEL PROTECTION USING BELZONA® 1591
Date Created: 12/10/2006
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona® 1591 (Ceramic XHT) Belzona® 1511 (Super HT-Metal) Problem : Internal corrosion protection required on vessel that will contain hydrocarbons and water up to 150°C. |
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BELZONA PROTECTS BRINE SEPARATOR
Date Created: 11/11/2013
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1511 (Super HT-Metal) Belzona 1521 (HTS1) Problem : Corrosion pitting and erosion was taking its toll. |
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BELZONA PROTECTS HIGH TEMPERATURE ISOLATION SPOOL
Date Created: 11/12/2013
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1391 (Ceramic HT) Problem : The original rubber lining and conventional coatings were unable to handle these adverse conditions and failed within a very short space of time. |
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BELZONA 1523/1593 HELP COMBAT CORROSION WITHIN AN AMMONIA ACID GAS KOD
Date Created: 3/10/2015
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1523 Belzona 1593 Belzona 9111 (Cleaner Degreaser) Problem : Knock-out drums are susceptible to corrosion due to the aggressive chemicals and high operating temperatures. |
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BELZONA SUPERWRAP II PATCHES SEAWATER BULK MEDIA FILTER VESSEL
Date Created: 4/10/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 1212 Belzona 1291 (ES-Metal) Belzona 1982 (SuperWrap II Resin) Belzona 9381 (SuperWrap II Reinforcement Sheet) Belzona 9382 (Release Film) Problem : Damage to the external part of the bottom of the vessel due to corrosive environment and seawater transported in the vessel. |
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BELZONA SUPERWRAP II ENSURES THE SAFETY OF AN OFFSHORE PLATFORM
Date Created: 7/21/2015
Industry: Oil & Gas (OILG) | Application: SOS-Ships and Offshore Structures (SOS) | Products: Belzona 1121 (Super XL-Metal) Belzona 1982 Belzona 9111 (Cleaner Degreaser) Belzona 9382 Problem : The integrity of the riser was compromised due to severe damage caused by external corrosion. The asset owner needed to protect the surface of the ris... |
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Belzona Vessel Lining for New Separators with Spray and Nozzle Insert Application
Date Created: 11/9/2017
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391S Belzona 1391T Belzona 1511 Problem : The specifier (a Japanese engineering company) was looking for an ideal protective lining for their newly constructing high pressure separators. Belzo... |
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Belzona® SuperWrap II On-site Application for CUI
Date Created: 4/1/2020
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1111 (Super Metal) Belzona 1981 (SuperWrap II) Belzona 9381 (Reinforcing Sheet) Belzona 9382 (Release Film) Problem : Corrosion under insulation(CUI). |
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Belzona Provides Internal Corrosion Protection for Gravity Separators
Date Created: 3/31/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1111 (Super Metal) Belzona 1321 (Ceramic S-Metal) Problem : The base and top of the separator have been subjected to erosion and corrosion for a long time, and a large amount of pitting corrosion has emerged. |
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Belzona ® Composite repair On-site Application for Buried Natural Gas Pipelines
Date Created: 4/2/2020
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1161 (Super UW-Metal) Belzona 9371 (Reinforcement Sheet) Problem : The operating pressure of these buried gas pipelines is 2Mpa; Maximum depth of external metal loss is 6.7mm; The corrosion area is 40 × 60mm. These pi... |
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Belzona Provides External Corrosion Protection for LNG Terminal Pipelines
Date Created: 3/31/2020
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 5831 (ST-Barrier) Problem : Condensation has caused premature failure of the original coating on LNG pipelines. Meanwhile, condensation is continuously generating in the pipeline... |
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Belzona SuperWrap II Protects Pipelines for Chemical Plant
Date Created: 4/23/2020
Industry: Oil & Gas (OILG) | Application: VPF-Valves, Pipes and Fittings (VPF) | Products: Belzona 1511(Super HT-Metal) Belzona SuperWrap Ⅱ Problem : Corrosion and thinning of the auxiliary pipeline of the catalytic safety valve have affected the safe operation of the asset. To ensure the safe opera... |
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Belzona Protects New-build Separator
Date Created: 4/22/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 5892 Bezona 1391T Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ... |
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Belzona Protects New-build Separator for Natural Gas Plant
Date Created: 4/22/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona1391S Belzona1391T Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ... |
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Belzona® Provides Protection for State-owned Refinery Tower
Date Created: 4/1/2020
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1391T Belzona 5892 Problem : This complex tower in an oil refinery plant has been corroded by acid and alkali substances(such as H2S, SO2, H2SO3, H2SO4, NaOH) for a long time, res... |
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BELZONA 1593 LINING PROTECTION OF LIQUID-LIQUID HYDROCYCLONE
Date Created: 12/9/2016
Industry: Oil & Gas (OILG) | Application: TCC-Tanks and Chemical Containment Areas (TCC) | Products: Belzona 1593 Problem : Newly fabricated liquid-liquid hydrocyclone to be protected against corrorion. |
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