Search Our Know-How in Action Case Studies

Date Created: 3/14/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 5871
Problem : The damaged existing thermal insulation needed to be replaced, exposing the hot surface of the pipe and endangering the safety of all personnel workin...

Date Created: 10/22/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The pump faced erosion and corrosion of the pump casing, resulting in pitting damage across the internal surfaces affecting performance.

Date Created: 3/13/2024
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 9611 (ES-Metal)
Problem : The Jet fuel tank had 14 points with pitting . The refinery wanted to fill up the tank with Jet fuel ASAP .

Date Created: 5/18/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1982 (SuperWrap II), Belzona 4141 (Magma-Build)
Problem : The customer had a clamp previously put on a hole in the condensate line. The clamp started leaking and they were going to replace them at this time.

Date Created: 6/21/2024
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Client found extreme corrosion and had minimal down time for repair.

Date Created: 4/11/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.

Date Created: 4/16/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1341 (Supermetalglide), Belzona 5111 (Ceramic Cladding), Belzona 5811 (Immersion Grade)
Problem : Extreme pitting and loss of integrity

Date Created: 6/7/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 4301 (Magma CR1 Hi-Build)
Problem : Damaged Flange from sulfuric acid.

Date Created: 2/23/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 1983 (SuperWrap II), Belzona SuperWrap II, Belzona 9111 (Cleaner Degreaser)
Problem : The refinery was experiencing corrosion on their pipe at a port terminal, which required either a large maintenance shutdown, or an alternative soluti...

Date Created: 3/30/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser)
Problem : New flanges 48” needed for a renovation on a oil rig

Date Created: 12/30/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1982 (Superwrap II)

 

 

Problem : The sour crude tank started leaking and the production had to be shut down. Originally there were 3 holes discovered leaking in the tank. The Customer...

Date Created: 10/27/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611

Belzona 9111

Belzona 1161

Belzona 1982

Belzona 9381

Belzona 9382 

Problem : The problem was a pin hole leak that was found on a 2" pipe around the weld seam of an elbow, caused by external corrosion. This was an LDHI transfer ...

Date Created: 7/22/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade) 

Problem : The oil bucket which ran along the length of the vessel was developing frequent through-wall defects. These holes inhibited the float cell from proper...

Date Created: 10/26/2022
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 9111 Cleaner/Degreaser Belzona 1161 Super UW Metal Belzona 1982 Resin Belzona 9381 84mm Belzona 9382 Red Release Film Belzona mixing tools
Problem : The pipe is a very important part of oil & gas operations for this customer. The application area was difficult to access. External corrosion created ...

Date Created: 2/10/2022
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 9111 (Cleaner Degreaser)

Belzona 9311

Belzona 3921 (GSC Surface Conditioner)

Belzona 3111 (Flexible Membrane)

Problem : Rainwater was leaking from the external surface of the tank roof through the seams. The client tried to use a differnt system to fix the problem, alth...

Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1981 (SuperWrap II), Belzona 9111 (Cleaner Degreaser), Belzona 9611 (ES-Metal)
Problem : There were a cooling water pipe with leaking holes

Date Created: 2/19/2024
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1161 (Super UW-Metal), Belzona 5811 (Immersion Grade), Belzona 7311
Problem : A new handrail was designed on an offshore loading deck just above critical lower deck. Because there were some holes in the deck due to corrosion, we...

Date Created: 3/23/2023
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1111 (Super Metal), Belzona 1121 (Super XL-Metal), Belzona 5231 (SG Laminate), Belzona 5233, Belzona 5811 (Immersion Grade)
Problem : The client had problems with pitting and holes in the platform deck as a result of corrosion. This had resulted in an unsafe and insecure platform str...

Date Created: 8/31/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1331
Problem : As internal coating failures could cause severe erosion and catastrophic damage, existing pipelines had to be replaced with newly protected lines,

Date Created: 6/10/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 4111 (Magma Quartz)

Problem : Between the concrete floor and the steel shell there was a gap of up to 6 mm that had to be sealed to stop the tank from leaking.

Date Created: 8/16/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892

Belzona 1381

Problem : Genereal pitting corrosion on the wall and severe erosion-corrosion in the lower section of separator due to the presence of sour gas.

Date Created: 6/10/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892

Problem : The tank was suffering from severe internal pitting and corrosion. 

Date Created: 9/23/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)

Problem : After testing a newly installed line, the customer found a pinhole leak at a weld.  Hot work was not permitted because  crude oil was now in the line.

Date Created: 9/23/2014
Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 9331 (Reinforcing sheet)

Problem : The customer stored lube oil within a small containment area, when leaks would develop they would by-pass and go under the wall onto the ground outsid...

Date Created: 9/17/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 4151 (Magma-Quartz Resin)

Belzona 5111 (Ceramic Cladding)

Problem : Upon customer inspection they found the pipe near the flange area becoming thin-wall and they also had concerns about corrosion on the flange. This is...

Date Created: 3/14/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 5821
Problem : The pump part was heavily corroded and eroded and not in a condition to use

Date Created: 12/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The customer noticed small cavities in the casing due to pitting corrosion during inspection and were concerned about the life of the equipment as thi...

Date Created: 12/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1341 (Supermetalglide)
Problem : The impeller was exposed to corrosion due to unfiltered seawater as the pump medium. The customer needed a coating that could prevent corrosion and in...

Date Created: 3/29/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391T

Problem : The internal surface and the ebonite coating of the scrubber were badly damaged by the rough conditions of the process (temperature up to 90degC and p...

Date Created: 3/21/2019
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1391T

Problem : 12 tube sheets suffering from corrosion and chemical attack were exposed to elevated temperatures (up to 200°C - Dry Heat) when in service, therefore ...

Date Created: 1/23/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement sheet)

Problem : A floating hose got severely damaged due to a collison with a ship's propeller

Date Created: 10/15/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1381

Problem : Pitting corrosion in an internal stainless steel tank, due to unprotected surfaces and hazardous chemicals. Weld particles also a possible explanation...

Date Created: 10/16/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (HT Metal) 

Problem : Due to severe corrosion these pipes were leaking exhaust gases in an area close to personell gangways creating a safety hazard. Temperatures in the ar...

Date Created: 10/15/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona SuperWrapII System

Problem : Severe corrosion on 17 years old 18" production riser on a North sea oil producing platform had resulted in a critical through wall defect. The riser ...

Date Created: 10/16/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona SuperWrap II System

Problem : Internal corrosion caused multiple through-wall defects on the pipes. 

Date Created: 3/18/2021
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Supermetal)

Belzona 5811 (Immersion Grade)

Problem : Severe pitting corrosion in bottom section of internal closed drain tank, due to coating failiure. Metal loss in areas measured to 6-8mm deep.

Date Created: 7/1/2019
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)

Problem : Several areas on this deck was found to have thickness below the minimal allowable thickness. Some areas had through wall holes which caused leakages ...

Date Created: 8/25/2021
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 Super HT Metal

Belzona 1391S

Belzona 1391 Ceramic HT

Problem : Existing titanium bushings had caused severe bimetallic corrosion on the carbon steel endplate surfaces. The titanium bushing endplate surfaces was in...

Date Created: 2/27/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1161 (Super UW-Metal), Belzona 1981 (SuperWrap II)
Problem : Due to years of neglected priority of maintenance, the client was experiencing severe corrosion challenges on their low-specification piping systems. ...

Date Created: 9/9/2011
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1161 (UW Metal)

Belzona 5811 (Immersion Grade)

Problem : The rotatingtable is handling parts up to 30 tons in weight.The customer needed to fill the void between the concrete and the steel foundation plate t...

Date Created: 9/9/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : The riser bend was suffering from internal erosion corosion.

Date Created: 1/20/2013
Industry: Oil & Gas (OILG)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 2141 (ACR Fluid Elastomer)

Problem : It was important that clamps, when being slid into position did not damage the conductor cable. Belzona Elastomer lining used to prevent damage.

Date Created: 3/29/2017
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411

Problem : Corrosion problem on 10" valve bolts and several 3" flanges.

Date Created: 12/14/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5891 (HT Immersion Grade)

Problem : Original internal paint protection is flaking off and getting stuck in bearings and oilways. Loss of oil circulation can result in bearing damage and ...

Date Created: 11/12/2010
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)

Problem : Water ingress into the lagging caused corrosion which was accelerated by the elevated temperatures of the column which operated up to 185°C.

Date Created: 12/20/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 5811 (Immersion Grade)

Problem : Existing coating had delaminated from tank roofs exposing steelwork underneath. This in turn corroded resulting in holed tank roofs.

Date Created: 4/19/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1251 (HA Metal)

 

Problem : Corrosion under Insulation

Date Created: 5/8/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II, Belzona 5811 (Immersion Grade), Belzona 7311
Problem : This pipework was expected to go through wall within its remaining lifetime. A method had to be employed that would mitigate the risk of this, while a...

Date Created: 12/1/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4181 (AHR Magma Quartz)
Problem : The new curb needed protecting to prevent acid from attacking concrete

Date Created: 12/1/2008
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:
Problem : Floor was corroded badly and needed replacing during an outage.

Date Created: 3/6/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 4301 (Magma CR1 Hi-Build), Belzona 4311 (Magma CR1)
Problem : The vacuum pumps in oil and gas industry were damaged by Chlorobenzene (CB) attack.

Date Created: 9/14/2015
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Problem : Deterioration of the surface due to erosion/corrosion by in-service conditions.

Date Created: 12/28/2009
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 1341 (Supermetalglide)

Problem : General corrosion over many years had degraded the operation of the pump.

Date Created: 3/13/2023
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1391 (Ceramic HT)
Problem : The existing ceramic lining of the hydrocyclone vessel showed visible signs of damages, such as blisters and cracks. Normal coatings are not suitable ...

Date Created: 7/27/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap

Problem : There were two 10mm holes through wall defects in the pipe caused by local bacterial corrosion. Prior to the application, the defects were sealed with...

Date Created: 10/4/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® SuperWrap

Problem : A vertical weld was found to be porous and product was weeping from a tiny porous spot less than 2mm in diameter. There was no corrosion or thin walli...

Date Created: 11/15/2011
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap

Problem : Corrosion occurs where the buried section of pipeline re-emerges above ground. The high humidity at ground level causes severe corrosion to these expo...

Date Created: 10/30/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT)

Problem : The pressurized equipment was subject to abrasion and regularly cleaned with high pressure. The temperature of the hydrocarbons was up to 150°C.

Date Created: 10/10/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121

Problem : Cavitation near the flange, erosion between flange and T-section. Surface preparation created through-wall defects because of the thin remaining thick...

Date Created: 3/21/2016
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : The customer was getting cross contamination between process cooling water and process lubricating oil, due to the corrosion at the copper tube and ca...

Date Created: 10/20/2017
Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5821

Belzona 9211 (Supergrip Aggregate)

Belzona 5233

Problem : The surface of the deck had become weak due to severe corrosion and metal loss of the platform deck.

Date Created: 7/7/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511（Super HT-Metal）

Belzona 1593

Problem : The vessel operates at 150°C (302°F) and 1.6 MPa (232 psi) pressure. The amine media, rich in H2S, is extremely corrosive, leading to severe pitting a...

Date Created: 1/12/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 1391T

Belzona 1591 (Ceramic XHT)

Problem : In total, more than 60 vessels such as feed gas separators, reflux drums, liquid sulfur traps and various other  process vessels, required internal li...

Date Created: 4/30/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Problem : Corrosion around the flanged connections, bolts and welding area.

Date Created: 6/26/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 Belzona 1983 Belzona 9381 Belzona 9382 Belzona 9111 Belzona 9611

Problem : Offshore platform vessel nozzles were corroded by CUI, and some small bore nozzles were leaking.

Date Created: 3/30/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1511 (Super HT-Metal)

Belzona® 1591 (Ceramic XHT)

Problem : Corrosive process fluids and elevated temperatures create an extremely aggressive corrosion rate. If corrosion was not addressed, this vessel would h...

Date Created: 8/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : Corrosion occurring on the internal surfaces which needed to be protected.

Date Created: 8/24/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT Metal)

Problem : Internal lining required for vessel processing high temperature hydrocarbons and water

Date Created: 6/21/2012
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5831 (ST Barrier)

Problem : The riser cladding was damaged due to abrasion. This needed repairing before corrosion compromised the integrity of the riser.

Date Created: 8/1/2016
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S

Problem : Inspection of a seawater caisson revealed defects, requiring a section to be replaced.

Date Created: 7/19/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : Tank was suffering localised pitting and coating breakdown on deck plates and beam edges. Superior erosion resistant coating required to protect the v...

Date Created: 8/23/2024
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3131 (WG Membrane), Belzona 3921 (GSC Surface Conditioner), Belzona 6111 (Liquid Anode)
Problem : A large diameter oil storage tank had a seal around the annular rim. Movement & exposure to the elements had degraded this existing seal to the point ...

Date Created: 4/3/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : A pump casing was suffering from the effects of erosion & corrosion in service. A protective coating was required to extend the life of the pump in fu...

Date Created: 3/28/2024
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3412, Belzona 8411
Problem : Hub connectors were experiencing corrosion in offshore environments. Within these connectors there are multiple voids where salt water can sit & cause...

Date Created: 9/14/2018
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (HT metal)

Belzona 1523

Belzona 1593

Problem : The vessels contained hydrocarbons, salts & wet H2S at high temperature. The previous coating had failed, leaving the vessel exposed to the potentia...

Date Created: 10/13/2017
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Problem : The Customer required a solution that would protect the flange from corosion whilst still allowing access for inspection at a later date. 

Date Created: 7/29/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona SuperWrap II
Problem : The client is experiencing wall thickness loss which has led to a 6-7 cm hole in the 24-inch crude oil pipeline. The excessive erosion and corrosion o...

Date Created: 10/17/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2921 (Elastomer GP Conditioner)

Belzona 9341 (Reinforcement Tape)

Problem : Fenders were wrapped with tyres & chains for additional protection, which damages the fender & it become worn & punctured. Hence they were in need of ...

Date Created: 11/6/2024
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 7311
Problem : Pipe supports were needing to be installed on existing tank. Belzona 7311 offered a better alternative to welding due to the fact that the vessel had ...

Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5821
Problem : The client wanted a coating to protect their impeller but was on a tight budget for the project. A cost-effective alternative was needed.

Date Created: 3/31/2023
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5811 (Immersion Grade)
Problem : This client had been using coal tar as their pump protection for years. They wanted something better but still lower cost and finally gave Belzona 581...

Date Created: 4/19/2010
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3111 (Flexible Membrane)

Problem : Annular plate suffering external corrosion from contaminated condensation running down the walls plus the sea water environment gathering between stee...

Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Problem : Newly fabricated vessel which was required to have an internal protective coating.

Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona1391T

Problem : Newly fabricated vessel which was required to have an internal protective coating.

Date Created: 3/8/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Problem : Newly fabricated vessel which was required to have an internal protective coating.

Date Created: 10/4/2016
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma Quartz)

Problem : Severe corrosion had caused pitting with some penetrations through the roof reducing the integrity of the refuge. refuge had to withstand a blast load...

Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges. This 24 inch flange was for...

Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges.

Date Created: 12/5/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2141 (ACR-Fluid Elastomer)

Problem : Shrink fit neoprene sleeves had failed. Operating temperature 70-80°C.

Date Created: 4/22/2015
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1151 (Smoothing Metal)

Problem : Corrosion on pipeline prevented VJ coupling from sealing correctly.

Date Created: 11/28/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Problem : Existing coating had failed leading to corrosion of the vessel internals and severe loss of metal on the adjacent flanges.

Date Created: 8/24/2006
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : New accommodation needed to be installed, however, the client was concerned about the problems associated with welding the framework feet to the deck.

Date Created: 9/18/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4141 (Magma-Build)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9111 (Cleaner Degreaser)

Problem : External/Internal corrosion caused many hole through defects. Conventional welding would have been very time consuming and expensive. Additionally, a ...

Date Created: 9/18/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4141 (Magma-Build)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 9111 (Cleaner Degreaser)

Problem : Leaking natural gas caused safety and environmental problems. The platform was subject to a forced shut-in for non-compliance of federal regulations. ...

Date Created: 11/13/2010
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 3111 (Flexible Membrane System)

Problem : Customer seeking roof repair and installation of waterproofing system without desrupting oil and gas producton. Metal roof had severe corrosion result...

Date Created: 11/13/2010
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1121 (Super XL Metal)

Problem : Exposure to the elements and oil & gas process systems caused severe corrosion to exterior of sump tank bottom. Damage resulted in thin wall and  thro...

Date Created: 11/14/2010
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1161 (Super UW Metal)

Belzona® 5831 (ST Barrier)

Problem : Due to corrosion and impact damage platform legs were at risk of losing structural integrity. Client wanted to terminate damage to avoid further deter...

Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Sheet)

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Belzona 9111 (Cleaner Degreaser)

Problem : Severe corrosion of internals/externals causing through/thin wall defects and loss of containment. Besides, the hatch covers could not seal properly.

Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9111 (Cleaner Degreaser) 

Belzona 5811 (Immersion Grade)

Problem : Years of service without adequate maintenance in the offshore environment caused severe corrosion/metal loss of the production deck, impacting the str...

Date Created: 8/23/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner Degreaser)

Belzona 9411 (Release Agent)

Problem : After years of service, the manway flange sealing surface was pitted/deteriorated and was not sealing properly. The customer needed a repair system th...

Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 9111 (Cleaner Degreaser)

Problem : Riser suffering from corrosion due to the offshore environment required the restoration of metal loss and protection from further deterioration. The a...

Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 3111 (Flexible Membrane)/Belzona 9311 (Reinforcing Sheet)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9111 (Cleaner Degreaser)

Problem : Severe corrosion deteriorated the crane roof, causing hole through/thin wall defects and loss of structural integrity.

Date Created: 9/11/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 1121 (Super XL-Metal)

Belzona 9111 (Cleaner Degreaser)

Problem : External corrosion was creating thin wall defective areas with potential loss of structural integrity. The asset owner wanted to restore the integrity...

Date Created: 9/11/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2131 (D & A Fluid Elastomer)

Belzona 2921 (Elastomer GP Conditioner)

Belzona 9341 (Reinforcement Tape)

Belzona 9111 (Cleaner Degreaser)

Belzona 1121 (Super XL-Metal)

Problem : Poor adhesion of the neoprene sleeve on 3 risers allowed corrosion to develop between the sleeve and pipe wall, causing further deterioration of the r...

Date Created: 10/13/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 9611 (ES-Metal) - (previously named 1291)

Belzona 1161 (Super UW-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Belzona 9111 (Cleaner Degreaser)

Problem : External corrosion led to a through-wall defect causing the platform to be termporarily shut down. The operator required a permanent repair compliant ...

Date Created: 3/27/2007
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2111 (D&A Hi-Build Elastomer)

Belzona® 2131 (D&A Fluid Elastomer)

Problem : Rubber covers and flotation/insulation on fuel hoses was damaged by ships propeller during fuel loading and unloading.

Date Created: 8/12/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT- Metal)

Belzona 1983 (Belzona Superwrap II Resin)

Belzona 9381

Belzona 9382

Belzona 9111.

Problem : Due to the damage of the original insulation layer, the nozzle of the high-pressure flare scrubber was corroded under the insulation layer (CUI). The ...

Date Created: 11/21/2005
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2121 (D&A Hi-Coat Elastomer)

Belzona® 5831 (ST Barrier)

Problem : Damage on Neoprene coating and corrosion in splash zone.

Date Created: 12/31/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1111 (Super Metal)
Problem : Severe crevice corrosion and galvanic cavities on the flanges.

Date Created: 6/24/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (XL-Metal)

Belzona 1982 (SuperWrap II)

Problem : Corroded flange and fasteners on the High Pressure Fuel Gas Heater inlet and outlet. The operating pressure of the heater is 24 bar at 30°C on the in...

Date Created: 3/31/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal) Belzona 9411 (Release Agent)

Problem : The standard flange face formers could not be used so a brand new technique was created using a series of 3D printed collars that fit within the bolt ...

Date Created: 4/20/2020
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1212

Belzona 1161 (UW-Metal)

Belzona 5831 (St-Barrier)

Problem : Various places from which oil has escaped due to a defective seal.

Date Created: 8/28/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 1161 (UW-Metal)

Belzona 5831 (ST)

Belzona 9341 (Reinforcement Sheet)

Problem : Through wall defects of pipe causing leakage of water with large areas of pitting.

Date Created: 10/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Exposure to oil and sea water at a maximum temperature of 75°C caused corrosion pitting and loss of wall thickness.

Date Created: 11/26/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1161 (Super UW-Metal)

Belzona 5831 (ST-Barrier)

Problem : The sump pipe was cracked along its structure due to impact. It was required to seal the affected area using surface tolerant products that could al...

Date Created: 7/16/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1981 - Belzona Superwrap II

Belzona 9381 - Reinforcement Sheet

Belzona 9382 - Release Film

Problem : Storage Tank shell deterioration and the wall of the tank thinning. Restoration of stiffness and nominal strength of the tank's shell.

Date Created: 9/24/2019
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Problem : The KSB pumps were typically only lasting 3 months due to significant damage to the titanium substrate operating at a temperature of 60°C. The refiner...

Date Created: 1/12/2021
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST Barrier)

Problem : Corrosion of platform legs in the splash zones.

Date Created: 6/23/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Problem : The original coating had failed in most areas. Pitting on the bottom head and on the shell manway was of particular concern.  

Date Created: 7/21/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S and 1391T

Problem : New build vessel, corrosion and erosion protection

Date Created: 6/1/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal) 

Belzona 1321 (Ceramic S-Metal)

Problem : Corrosion Under Insulation had caused pinholes in the tank wall. An in-situ was required to ensure minimal disruption to production.

Date Created: 6/15/2017
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona 1111 (Super Metal)

Problem : Corrosion and significant loss of metal on many areas of one half of the flange face.

Date Created: 7/16/2009
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Belzona® 5811 (Immersion Grade)

Problem : Pipeline was highly corroded due to external corrosion. Over 60% wall loss was measured on the pipe. Isolating the pipe to change this corroded sectio...

Date Created: 1/17/2006
Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 1111 (Supermetal)

Belzona® 5811 (Immersion Grade)

Problem : Salt water had collected on the roof and combined with the heat from beneath had caused rapid corrosion. The roof had holed in numerous places.

Date Created: 1/17/2006
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1591 (Ceramic XHT)

Problem : Sulphur at 118-128°C was causing high levels of corrosion.

Date Created: 11/3/2005
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona© 2311 (SR Elastomer)

Problem : Damaged due to collision with other objects such as boats, flotsam etc.

Date Created: 11/3/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT)

Belzona® 1591 (Ceramic XHT)

Problem : Galvanic corrosion between dissimilar pipe sections.

Date Created: 2/28/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

1161 (Super UW Metal)

Problem : Oil reservoirs are old reservoirs where there is no hydrants attached to the tank wall, therefore a cold connection method is needed to avoid the dan...

Date Created: 12/7/2023
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 5871
Problem : A tank which reaches a temperature of 110 °C (230 °F) and serves as a walkway for operators required thermal insulation in order to aid health and saf...

Date Created: 2/20/2014
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal) Belzona 1331

Problem : Erosion and corrosion attack on the internals of the vessel resulted in the requirement for a fast applied lining which would resist further attack.

Date Created: 2/17/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1331

Problem : The internal surfaces had suffered from general corrosion and pitting, requiring protection to ensure continued service.

Date Created: 8/21/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Belzona 9111 (Cleaner Degreaser)

Belzona 9431 (Instant Bridging Tape)

Problem : Previous flanges were suffering from corrosion. New flanges were installed and the customer wanted to avoid corrosion.

Date Created: 4/16/2024
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 4311 (Magma CR1), Belzona 9111 (Cleaner Degreaser)
Problem : The customer had three submersible multi stage pumps that required rebuilding and recoating to both the inside and outside of the equipment.

Date Created: 2/10/2016
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Problem : Heavy rain in the region and galvanic corrosion on the flanges caused severe corrosion and unsafe operation. Previous protection was a spray applied s...

Date Created: 7/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 3411 (Encapsulating Membrane)

Belzona 3911 (PSC Surface Conditioner)

Problem : The customer required an isocyanate-free flexible system to provide excellent protection against corrosion in this harsh environment. The repair had t...

Date Created: 2/1/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S Metal)

Problem : Corrosion pitting damage on flange faces caused by crevice corrosion posed a severe environmental hazard.

Date Created: 5/28/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1331

Problem : Due to a failure in the application of an alternative product a coating which can be applied to a variety of pipe diameters (4" to 32") was required.

Date Created: 6/13/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)

Problem : The bottom internal section of the tank was leaking from a previous coating failure which lasted less than two years. The refinery was looking for a l...

Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5892

Problem : An oil tank operating at 70°C was corroding internally at the base of the tank due the separation of water and hydrocarbons. The glass fiber tank was ...

Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5811 (Immersion Grade)

Problem : Stairs on the side of the tank suffering from severe galvanic corrosion, deeming the stairs unsafe to use.

Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : Due to a mixture of water and hydrocarbons, the bottom of the tank had started to corrode where the water sits. This is because the density of the wat...

Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 3111 (Flexible Membrane)

Belzona 9311

Problem : A tank roof has failed and started corroding at the weld seams. This was allowing water to seep in through these holes causing contamination problems ...

Date Created: 9/19/2019
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 4111 (Magma-Quartz)

Belzona 3921 (GSC Surface Conditoner)

Belzona 3111 (Flexible Membrane)

Belzona 9311

Belzona 5811 (Immersion Grade)

Problem : An existing coating had failed at the base of a rivet tank and degraded due to UV exposure. With the tank base unprotected moisture ingress was able t...

Date Created: 1/3/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1593

Problem : A build-up of condensation from the 100% liquid Sulphur had caused the tank roof to pit and corrode.     

Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona® 5831 (ST Barrier)
Problem : Corrosion on splash zone

Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : The roof deck of the tank had been subjected to severe corrosion leading to a local leak of the oil vapour. This was very hazardous to the plant opera...

Date Created: 1/9/2009
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona® 5811 (Immersion Grade)
Problem : The offshore platform was experiencing severe corrosion and wall thickness loss of the riser pipe due to the splash zone area which may ultimately lea...

Date Created: 6/4/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Customer needed to keep pipe line in fixed position. To achieve this several sliding supports between bridge and pipe had to be installed. Welding was...

Date Created: 10/21/2020
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1593

Problem : Chemical attack (corrosion) was only one problem, another problem was that coating area was not easy available.

Date Created: 1/28/2019
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1212

Problem : The down deck of the tank had been subjected to severe corrosion leading to drips leak of the oil. This needed to be fixed urgently for the plant to c...

Date Created: 1/31/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)

Problem : The ER Duct from the compressor was damage from severe corrosion leading to holes in some areas.

Date Created: 3/9/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391T 

Problem : A crack was found on a Stainles Steel LO tank on one of the gas turbine generator sets. The crack ran approximately 5-10cm around a 1" nozzle.

Date Created: 12/8/2009
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (Super E-Metal)

Problem : A valve located at the base of the tank was leaking. Terminal personal had attempted to seal the leak using an off the shelf water activated fiberglas...

Date Created: 12/4/2009
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Previous uncoated condenser was destroyed by erosion/corrosion.  A new condenser was manufactured and the decision made to protect it with Belzona.

Date Created: 11/23/2017
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II System 

Problem : External Corrosion caused damage to the pipe, they also wanted to seal the thread-o-lets, which were no longer required. The repair had to be complian...

Date Created: 7/26/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer) 

Problem : The rubber reinforced covers and flotation/insulation on fuel hoses was damaged. Thought to be caused by the ships propeller during fuel loading and u...

Date Created: 5/14/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap

Problem : An area of the pipe system had lost 2/3 of its original wall thickness due to internal corrosion. The affected area was expected to go through-wall wi...

Date Created: 5/14/2012
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Client in need of erosion/corrosion protection of the equipment due to earlier corrosion problems in similar equipment.

Date Created: 10/9/2012
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal) Belzona® 5811 (Immersion Grade)

Problem : The skimmer, working in an open environment meters above the sea, had numerous holes and was continuously leaking. Welding was not an option for repai...

Date Created: 6/1/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1381

Belzona 1111 (Super Metal)

Problem : Existing caisson had been lined with a glass flake coating, which has since failed. HSE authority have requested for the caisson to be replaced or the...

Date Created: 11/27/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S

Problem : The EOR process and the plant have been in operation since 2010 and the internal pipe coating had been carried out using a liquid epoxy coating and Fu...

Date Created: 5/1/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1381

Problem : The pipeline is used as a monolithic dielectric joint. The pipeline's diameter varied between 8 and 24 inches and individual lengths up to 10m. The ca...

Date Created: 7/16/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1523

Problem : Following a successful trial application, the customer decided to use Belzona 1523 as the product can handle high operating temperatures and could be ...

Date Created: 11/17/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)

Problem : Due to issues with welding and passive fire protection installed on deck, an alternative solution was needed to bond a mooring winch to a deck structu...

Date Created: 2/6/2018
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391S

Problem : Scraper traps, that launch and receive scrapers/pigs when the crude oil pipeline is being cleaned, required corrosion protection.

Date Created: 7/23/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)

Belzona 4301 (Magma CR1 Hi-Build)

Problem : Severe external corrosion had reduced wall thickness. The client required a fast solution to this problem with minimal service disruption. After all, ...

Date Created: 11/6/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal)

Problem : After the FPSO was painted, it was discovered that a cable tray had not been welded onto the deck. Welding would damage the paintwork, therefore Belzo...

Date Created: 7/2/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593

Problem : Operating conditions of the new autoclave will be immersion temperatures up to 110°C (230°F) and corrosive media including ethanol, methyl methacrylat...

Date Created: 8/28/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)

Belzona 9111 (Cleaner Degreaser)

Problem : The customer was not aware of this simple Belzona solution to his problem. The traditional solution was to cut and weld a new flange or weld overlay a...

Date Created: 3/22/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 4981 (Magma HT Conditioner)

Belzona 9111 (Cleaner Degreaser)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : The pipes needed to be repaired and put back in service in a 48 hour window at air temperatures no higher that 50°F. The pipes were operating at 1,000...

Date Created: 3/22/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 3111 (Flexible Membrane)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9111 (Cleaner Degreaser)

Belzona 9331 (MR7 Reinforcement Sheet)

Problem : To avoid water and debris from getting between the skid and deck, the gap between the two had to be sealed. Hot work would take weeks to weld the enti...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1121 

Problem : The customer had a 1" inlet into a 20" flare line. The threads of the 1" pipe were corroded and holed through. Any gas leaking out would be a major sa...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1121

Belzona 5811

Problem : The customer had an integrity inspection performed on their steel decks as part of a life extension program. Several areas on two decks were noted to ...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9341 (Reinforcement Tape)

Problem : The Customer changed some equipment on their platform which required piping through an existing deck. Without a nearby penetration, the Customer cut l...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1982

Belzona 9381

Belzona 9382

Problem : The customer had a section of pipe with external corrosion problems and several through wall defects. Traditional cut and replace alternatives would r...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1111

Problem : A Wemco oil/water/gas separator used for cleaning water was suffering from a through wall defect. The customer required this vessel to be operational ...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)

Problem : Hundreds of holes in the floor and 8" up walls of the interior of this bulk storage tank. Large holes were visible and straightforward to repair. Smal...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 9611

Belzona 1161

Problem : All spilled fluids on the offshore platform drain to this lowest point. The sump was a last defense and served as a gravity separator in case any oil ...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 4141 (Magma-Build)

Belzona 4151 (Magma-Quartz Resin)

Belzona 9371 (Reinforcement Sheet)

Problem : At an aging facility off the Louisiana coast, a gas lift station is experiencing fractures in their concrete piles under the foundation. Uneven stress...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1331

Problem : Seawater at high velocity is causing premature failure of carbon steel piping. The ingrained salts in the flow are erosive as well as corrosive. Some ...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1111 (Super Metal)

Belzona Superwrap II

Problem : The drain line goes to the sump, which is the lowest point on the platform. If there is any oil spill or runoff, it could potentially get into the wat...

Date Created: 11/29/2016
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5111 (Ceramic Cladding)

Belzona 5811 (Immersion Grade)

Problem : Water leaking into a metal building from existing patches on the roof and porous weld seams. Other types of epoxy repairs were tried, but failed due t...

Date Created: 1/18/2023
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1981 (SuperWrap II), Belzona 9611 (ES-Metal)
Problem : A hole present in the casing did not allow gas lift pressure to accumulate. If the accumulation of pressure is not achieved, then oil cannot be produc...

Date Created: 6/11/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST-Barrier)

Problem : Damage to coating protection led to severe corrosion.

Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Corrosion Under Insulation (CUI) on the vessel had caused a pin hole in the vessel wall

Date Created: 6/24/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591 (Ceramic XHT-Metal)

Problem : Coating required to provide resistance to high temperature process fluids which would generate corrosion and erosion issues. Design temperature was 15...

Date Created: 11/23/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5851 (HA Barrier)

Problem : The loss of the original paint system exposed the pipe work to a risk of stress corrosion cracking whenever the fire protection Deluge system were tes...

Date Created: 12/15/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)

Belzona® 1111 (Super Metal)

Problem : Due to the nature of the chemicals, the uncoated carbon steel tank required to be fully coated to prevent corrosion.

Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1111 (Super Metal)
Problem : Existing Carbon steel would be subject to corrosive attack if the manway was not isolated.

Date Created: 12/27/2007
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S Metal)

Problem : Welding the bushes had failed and Mechanical means had been ruled out by the client

Date Created: 8/23/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 9411 (Release Agent)

Problem : The previous repair on the Condenser Flange had failed and the customer was fearing that it would start leaking. This would cause unplanned downtime...

Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : The 250 mm diameter pipe had developed a critical (Class 3) through wall defect at the bent. The operating temperature was 50°C and the operating pres...

Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : The 406 mm diameter pipe had developed a critical (Class 3) through wall defect calculated at 40 x 40 mm. The operating temperature was 90°C and the o...

Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1983 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : The 220mm diameter pipe had developed a critical (Class 3) thin wall defect at the bend. The operating temperature was 95°C and the operating pressure...

Date Created: 8/20/2021
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (SuperMetal)

Belzona 1982 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : The underground pipeline (O/D = 355.6 mm) had developed a critical (Class 3) thin wall defect with only 2.7 mm wall thickness remaining. The critical ...

Date Created: 11/10/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® Superwrap

Problem : Gas line was suffering from wall thickness loss due to internal corrosion. A thin wall defect of dimensions 2.1x2.4x0.25" was detected on a section of...

Date Created: 2/11/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 4911

Belzona 4141 – 120 units of 8 Kg

Belzona 5811 – 10 units of 4 litre

Problem : Damaged Concrete Supports of effluent water vessel: Water ingress and weathering had caused corrosion of the reinforcement bar leading to cracking an...

Date Created: 8/21/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 1981 Superwrap II 

Problem : Customer reported a through wall defect in a 6" pipe. Production was severely limited because of the leak, so the customer needed a repair carried out...

Date Created: 9/21/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S

Belzona 1391T 

Problem : Once opened and inspected it was decided to replace the lower 1 meter of the existing coating before putting the tank back into service. MIC (microbio...

Date Created: 11/15/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1511 (Super HT Metal)

Belzona® 1591 (Ceramic XHT Metal) 

Problem : Internal corrosion with heavy pitting in areas.

Date Created: 1/21/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 1111 (Super Metal) 

Belzona 1321 (Ceramic S-Metal)

Problem : When stationed, Risers move inside the housings, creating abrasion and exacerbating corrosion. The decision was made to protect these areas with comp...

Date Created: 11/20/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391T

Problem : column will be exposed to temperatures up to 93°C, and potential for high corrosion rates due to presence of Hydrogen Sulphide, Carbon Dioxide and Ami...

Date Created: 10/23/2012
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1591 (Ceramic XHT Metal)

Problem : The vessel walls were starting to degrade significantly with either a Belzona repair or costly replacement being the options.

Date Created: 11/21/2017
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona SuperWrap II

Problem : Due to long lead time fabricating new sections of pipe, Belzona SuperWrap was used to reinstate the required strength to keep the high pressure lines ...

Date Created: 6/28/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 7111

Belzona 3411 (Encapsulating Membrane)

Problem : The cavity between the well head and conductor casing corrodes, vibrates, and becomes misaligned. The engineers performed an analysis that showed very...

Date Created: 10/29/2008
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : Chemical attack in the vapor space of this drum was evident after 5 years in service.

Date Created: 8/8/2005
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)

Problem : The main shaft on the agitator had worn down under the stuffing box over a number of years by up to 2" overall on the diameter over 21" of the shaft l...

Date Created: 1/10/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391T

Problem : The Customer required high temperature, erosion-corrosion resistant internal coating on newly fabricated Duplex stainless steel spools and vessels.

Date Created: 12/13/2006
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super-Metal)
Belzona® 1391 (Ceramic HT-Metal)
Problem : The original glass flake coating had failed in service leading to substrate pitting and corrosion.

Date Created: 1/25/2009
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® Marine Metal.

Problem : Several holes in the tank roof.

Date Created: 7/20/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)

Problem : Corrosion and wear of pipes in area of supports caused by the constant thermal expansion and contraction.

Date Created: 7/20/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1311 (Ceramic R-Metal) Belzona® 1321 (Ceramic S-Metal)

Problem : More than 200 valves including butterfly, globe and gate types in many sizes required refurbishment and corrosion protection during the refurbishment ...

Date Created: 7/12/2007
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona® 1321 (Ceramic S-Metal)
Problem : Liquid slowly entered the void during operation causing an imbalance and vibration.

Date Created: 4/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)

Problem : The crew noticed a tear in the rubber of the off loading hose and took the quick decision to call in the experts to repair it with Belzona.

Date Created: 4/23/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2911 (Elastomer QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)

Problem : During the normal operation of transfer, staff noticed a small tear in the rubber hose. Three weeks later, the tear had tripled in size and this is wh...

Date Created: 1/17/2020
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1593

Problem : Internal corrosion to the internals of a heat exchanger

Date Created: 9/9/2022
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 1111 (Super Metal)

Problem : The client was experiencing significant external corrosion on several of their main pipelines. These pipelines transport process fluids around the ref...

Date Created: 9/2/2021
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5871

Belzona 3211 (Lagseal)

Problem : A conventional jacketed insulation system fitted to the external of the aerial dispersant vessel was deemed unfeasible in aerial operation. Therefore,...

Date Created: 12/16/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1321 (Ceramic S-Metal)

Belzona 2211 (MP Hi-Build Elastomer) 

Problem : Corrosion was occuring at the top edge of rubber riser sleeve due to water ingress between rubber cladding and riser. 

Date Created: 12/16/2013
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Problem : Hose had been damaged in transit as a result of its fastenings coming loose. The hose had rubbed against its container frame.

Date Created: 11/24/2007
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1311 (Ceramic R Metal)
Belzona® 1391 (Ceramic HT)
Problem : Erosion on the pump surface caused by sea water and sand inclusion during shipping operation.

Date Created: 5/29/2007
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1341N (Supermetalglide)

Belzona® 1111 (Super Metal)

Problem : This High Lift Pump for the Refinery was suffering erosion and corrosion on all surfaces.

Date Created: 2/8/2019
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 4301 (Magma CR1 H-Build)

Belzona 4311 (Magma CR1)

Problem : After restarting following a shut down, expansion joints in the flare header started leaking, forcing the plant to shut down under an emergency situat...

Date Created: 2/7/2019
Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)

Belzona 2141 (ACR-Fluid Elastomer)

Problem : Impeller veins were experiencing cavitation which was reducing wall thickness and leading to through-wall defects.

Date Created: 1/8/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 4311 (Magma CR1)

Problem : Belzona was first approached in 2009 for a lining that would be resistant to the unstabilised crude oil and sulphur reducing bacteria. The affected ar...

Date Created: 12/4/2019
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1391 (ceramic HT)

Belzona 1111 (Super Metal) Nozzle Inserts

Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. Therefore, a long term solution is required to protect...

Date Created: 12/4/2019
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Belzona Nozzle inserts

Problem : This redevelopment of the platform is to allow the field to operate for an additional 25 years. therefore, a long term solution is required to protect...

Date Created: 7/11/2016
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1331

Problem : 360 Pipe spools ranging between 200mm to 400mm and averaging 6000mm long, to be given internal protection against corrosion.

Date Created: 12/2/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Tape)

Belzona 1971 (Superwrap Conditioner)

Belzona 9371 (Superwrap Reinforcement Sheet)

Belzona 5811 (Immersion Grade)

Problem : Holes and thin wall.

Date Created: 8/16/2011
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT)

Problem : High H2S presence in the gas field called for high performance corrosion protection to new build carbon steel vessels

Date Created: 12/2/2014
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5891 (HT Immersion Grade)

Problem : Since the operating fluid (produced water) is very corrosive, these pipes needed the internal protection in order to increase its working life.

Date Created: 3/10/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Belzona 9311 (Reinforcing Sheet)

Problem : The complex geometry of the flanged joints facilitates the occurrence of problems, such as crevice corrosion in the void between the two flange faces ...

Date Created: 4/14/2015
Industry: Oil & Gas (OILG)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1391 (Ceramic HT)

Problem : Leaking naphtha due to the presence of holes in the inferior generatrix.

Date Created: 8/26/2015
Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Encapsulating Membrane)

Belzona 8411

Problem : Corrosion around the flanges and bolts resulted in serious damage. The customer was looking for a practical and efficient solution to this problem. Se...

Date Created: 8/26/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982 (SuperWrap II)

Belzona 9111 (Cleaner Degreaser)

Belzona 9381 (Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : Corrosion damage to riser.

Date Created: 7/8/2010
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1221 (Super E Metal)

Belzona® 1161 (Super UW Metal)

Problem : Oil was leaking from several parts of mechanical seal flanges.

Date Created: 8/23/2024
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser)
Problem : The client runs high pressure water through different diameter pipelines to inject into oil wells, these pipelines were welded together. Upon inspecti...

Date Created: 11/2/2015
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona Superwrap II

Belzona 1111 (Super Metal)

Belzona 1311 (Ceramic R-Metal)

Problem : The asset owner assigned a shutdown period, totalling 7 days. Welding was not an option; the application required a cold applied solution. Due to th...

Date Created: 1/4/2008
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona® 1291 (ES Metal)
Problem : Corrosion had caused severe wastage of a nozzle which resulted in two holes breaking through.

Date Created: 3/29/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal)

Problem : The topside end fitting connection joint on the riser used a Grayloc system to contain the high pressure. Due to a material defect a small area on th...

Date Created: 7/23/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 9111(Degreaser/Cleaner)

Belzona 9341(Reinforcement Tape)

Problem : A 1" pipe branching from the 14" main line has a crack and a leak at the joint area. As the line contains flammable fluids hot work is not an option.

Date Created: 7/24/2019
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 9111 (Cleaner Degreaser)

Problem : The neck of the floating hose leading to the flange area is suffering from severe pitting due to the corrosive and erosive sea water environment, seve...

Date Created: 7/23/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2111 (MP Hi-Build Elastomer)

Belzona 2911 (MP Fluid Elastomer)

Belzona 9341 (Reinforcement Tape)

Problem : The offloading hose used to carry petroleum products from offshore to the shore had cuts caused by debris in the sea, contact with passing boats and m...

Date Created: 7/12/2019
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 5831 (ST-Barrier)

Problem : The orginally-applied protective coating on the hull of the FPSO was deteriorating in some areas due to fouling, erosion and impact. Over the whole ar...

Date Created: 3/15/2018
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4141 (magma Hi-Build), Belzona 5811 (Immersion Grade),
Problem : Water ingress and weathering had caused corrosion of the reinforcement bar, leading to cracking and spalling of the concrete supports.

Industry: Oil & Gas (OILG)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4111 (Magma-Quartz)

Problem : Concrete severely eroded. Exit end of concrete beam damaged by the impact of the scale bumping into the end of the scale sump wall.

Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1421

Problem : Severe damage to the impeller caused by cavitation

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT Metal)

Problem : Vessels were to be put into operation at 90°C and 70 barpressure in a mixture of hydrocarbons and water. Belzona was applied to the bottom third of th...

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 9341 (Reinforcement Tape)

Problem : Massive, deep cut in the hose.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591

Problem : Severe erosion/corrosion to internal surfaces.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591

Problem : Corrosion was anticipated in the lower 1/3rd of the vessel. Design Temperatures were up to 150oC with sea water present.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591

Problem : There was insufficient time available to construct vessels with internal metal cladding.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4911 (Magma TX Conditioner)

Belzona® 4111 (Magma-Quartz)

Problem : Concrete severely eroded over time.

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1321 (Ceramic S-Metal)

Belzona® 1341 (Supermetalglide)

Problem : Extensive erosion/corrosion to the strainer wheel assembly which is in salt water service

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)

Problem : Previous lining failed very quickly and vessel corroded through. Spare unit did not fit, therefore, a fast turn-around was required.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : The units revolve at 3500rpm. and the sand particles cause severe erosion requiring the units to be completely overhauled on an annual basis.

Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane System)

Belzona® 1111 (Super Metal)

Problem : The control rooms require complete encapsulation (roof and sides) to prevent water penetration. The structures are subject to constant salt water spra...

Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1131

Problem : Wear on shaft was in the way of the cable drum

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Incorrect joint material caused extensive crevice corrosion on two separate coolers

Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Corrosion and distortion was preventing correct sealing.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Belzona® 4111 (Magma-Quartz)

Belzona® 4151 (Magma-Quartz Resin)

Problem : A reliable, high performance protection system was required for the many different process areas in the plant.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3211 (Lagseal)

Problem : Water penetration through original insulation system had allowed severe underlagging corrosion to occur. The site is an exposed marine site and deluge...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Crevice corrosion had caused pitting on the existing seal faces of pig launcher. New receivers for "Intelligent Pigs" required an impact/abrasion and ...

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111

Belzona® 1391

Problem : The original glass flake system failed in the severe erosion-corrosion conditions leading to holing of the unit

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1321

Problem : Previous experience indicated that the lower 1/3rd of this new vessel would be subjected to sand erosion and Sulphate Reducing Bacteria (SRB) attack.

Industry: Oil & Gas (OILG)  |  Application: PDP-Positive Displacement Pumps (PDP)  |  Products:

Belzona® 1311

Problem : Corrosion of 2-4mm on the mating faces of the manifolds leading to leakage and loss of structural integrity

Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1591

Problem : Severe erosion-corrosion of the tube sheet and end cover caused by the hot Hydrocarbon mixture.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1391

Problem : Extensive erosion-corrosion on the shell wall caused by the hot hydrocarbon mixture.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391

Problem : Floor plate in No. 4 Distillation unit was showing considerable corrosion and weld repairs, including welding in of new plate sections had already bee...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)

Problem : Severe corrosion of original pipe supports and pipe in way of support points.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391

Problem : Severe deterioration to the internal surfaces of the vessels due to erosion-corrosion and SRB attack.

Industry: Oil & Gas (OILG)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona® 3111 (Flexible Membrane)

Problem : Water penetration through various cracks and at equipment support pads. Leakage was also suspected through 120 linear meters of expansion joints.

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : Severe erosion/corrosion on internal of pipe spools due to brackish water which contains sand and H2S.

Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Problem : Small pin holes had developed in the heat exchanger plates

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma-Quartz)

Belzona® 5811 (Immersion Grade)

Problem : Acidic content of moist sulfur had led to sever attack of the concrete.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)

Problem : CUI (Corrosion Under Insulation) particularly around the support rings where moisture had accumulated.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)

Problem : CUI (Corrosion Under Insulation) was causing costly shutdowns to under-take repairs.

Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 9341 (Reinforcement Tape)

Problem : External corrosion had led to severe wall thinning in numerous parts of the pipework. In addition several areas were holed and were being contained wi...

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521

(Belzona® 1522 could have been used had plural spray equipment been available)

Problem : Due to the presence of small amounts of water in the oil, which ultimately separates to the base of the tank, the bottom of the tank and 1.5 metres up...

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Problem : Severe damage to the surface of fenders. In particular securing chains had damaged the rubber covers through constant abrasion.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4341 (Magma CR4)

Belzona® 4301 (Magma CR1 Hi-Build)

Problem : A protective covering was needed for the clamps to withstand corrosive chemicals up to 60°C. The clamps are used to seal pipes which transport a waste...

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Belzona® 2221 (MP Fluid Elastomer)

Problem : Extensive damage to the rubber flotation.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4141 (Magma Build)

Belzona® 4911 (Magma TX Conditioner)

Problem : Over the years the different thermal expansion characteristics of the pipes caused the concrete surrounding pipes in the vault to spall.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : Corrosion protection of the interior of a crude oil storage tank.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1121 (XL-Metal)

Belzona® 5811 (Immersion Grade)

Problem : At one point in time, the FRP coating failed when this tank was used for crude oil service. When the need arose for a replacement alternative coating,...

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521 (HTS1 Metal)

Problem : Failure of the existing glass flake lining had led to corrosion of the hydrocyclone body, which operates at elevated temperature.

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT Metal) Belzona® 1521 (HTS1 Metal)

Problem : Corrosion of the equipment caused by failure of the existing lining system required complete removal of the coating.

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT Metal)

Belzona® 1591 (Ceramic XHT Metal)

Problem : Installation of a titanium cooler offshore, into a steel pipework system, increased the possibility of galvanic corrosion between the two dissimilar m...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)

Problem : External corrosion on the flange faces had resulted in the hoses not being able to seal correctly and as a result were considered no longer fit for pu...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Failure of the glass flake lining material on the flange face had led to severe corrosion on 11 nozzle flange faces.

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2211 (MP Hi-Build Elastomer)

Problem : Rubber coverings suffer regular mechanical damage and require refurbishment to maintain buoyancy.

Industry: Oil & Gas (OILG)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 2311 (SR Elastomer)

Problem : Damage had been caused to the rubber on the sealing face of the male hose connector, due to contact with sharp metal edges on the female connector. As...

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Welding of metal rails was totally out of the question as it would have compromised the integrity of the internal coating.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (XL-Metal)

Belzona® 5891 (HT Immersion Grade)

Problem : Microbiologically-induced corrosion (MIC) had severely affected portions of this vessel.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4311 (Magma CR-1)

Belzona® 4341 (Magma CR-4)

Belzona® 5111 (Ceramic Cladding)

Belzona® 6111 (Liquid Anode)

Problem : Internal corrosion due to contact with HCL (hydrochloric acid) 30-36% had caused severe corrosion on the walls, nozzles, fi ttings, etc. of the tanks....

Industry: Oil & Gas (OILG)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1311 (Ceramic R- Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Severe erosion.

Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona® 2121 (D&A Hi-Coat Elastomer)

Belzona® 2111 (D&A Hi-Build Elastomer)

Belzona® 2911 (QD Conditioner)

Belzona® 9341 (Reinforcement Tape)

Problem : Due to the change of bronze bush and corrosion from sea water a new protective coating was required on the shaft. Since the shafts were very long, fle...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5851 (HA Barrier)

Problem : The presence of insulation around the heating medium pipework had let to some corrosion of the pipework over a period of time. During a routine inspec...

Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : The sealing face of the transfer hose flange had been damaged preventing a seal.

Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521

Belzona® 1111

Belzona® 9341

Belzona® 5811

Belzona® 6111

Belzona® 5111

Problem : Due to the location of the tank it is subjected to a salt environment which accelerates corrosion externally as well as internal corrosion from the pr...

Date Created: 8/8/2012
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1291 (ES Metal)

Belzona 1221 (Super E Metal)

Belzona 1161 (Super UW Metal)

Belzona 5831 (ST Barrier)

Problem : Most of the gasket had failed around the 10m perimeter of the lid, with oil seeping down the sides and going to ground. Unfortunately it was not possi...

Date Created: 7/9/2014
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)

Problem : Problems due to high temperatures and erosion caused by particle flow

Date Created: 11/20/2005
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : The edge of the engine block was broken.

Date Created: 6/25/2005
Industry: Oil & Gas (OILG)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1121 (Super XL-Metal)

Problem : Deep and wide scores in many areas of the ram.

Date Created: 5/23/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 1291 (ES Metal)

Problem : Severely corroded and leaking pipes in many sections of the ballast system which threaten the safety of the rig.

Date Created: 6/13/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2311 (SR-Elastomer)

Belzona® 1291 (ES-Metal)

Problem : Crude oil leakage through welding seams in the tanks floating roof.

Date Created: 7/5/2005
Industry: Oil & Gas (OILG)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Bi-metallic corrosion between the tubes and the tube sheet had caused Freon leakage.

Date Created: 7/7/2005
Industry: Oil & Gas (OILG)  |  Application: ENC-Engines and Casings (ENC)  |  Products:

Belzona® 1111(Super Metal)

Belzona® 9341(Reinforcement Tape)

Problem : The gear box was badly cracked and fractured.

Date Created: 7/7/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 5891 (HT Immersion Grade)

Problem : Welding seams of the pipe lines need to be protected from corrosion.

Date Created: 8/18/2005
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Gas leaks had been worsened by traditional weld repairs.

Date Created: 11/24/2005
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2121 (D&A Hi-coat Elastomer)

Problem : The rubber lining of the cation had deteriorated and had been lost in many places.

Date Created: 12/10/2006
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591 (Ceramic XHT)

Belzona® 1511 (Super HT-Metal)

Problem : Internal corrosion protection required on vessel that will contain hydrocarbons and water up to 150°C.

Date Created: 11/11/2013
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1521 (HTS1)

Problem : Corrosion pitting and erosion was taking its toll.

Date Created: 11/12/2013
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1391 (Ceramic HT)

Problem : The original rubber lining and conventional coatings were unable to handle these adverse conditions and failed within a very short space of time.

Date Created: 3/10/2015
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1523

Belzona 1593

Belzona 9111 (Cleaner Degreaser)

Problem : Knock-out drums are susceptible to corrosion due to the aggressive chemicals and high operating temperatures.

Date Created: 4/10/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1212

Belzona 1291 (ES-Metal)

Belzona 1982 (SuperWrap II Resin)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Belzona 9382 (Release Film)

Problem : Damage to the external part of the bottom of the vessel due to corrosive environment and seawater transported in the vessel.

Date Created: 7/21/2015
Industry: Oil & Gas (OILG)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1982

Belzona 9111 (Cleaner Degreaser)

Belzona 9382

Problem : The integrity of the riser was compromised due to severe damage caused by external corrosion. The asset owner needed to protect the surface of the ris...

Date Created: 11/9/2017
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391S

Belzona 1391T

Belzona 1511

Problem : The specifier (a Japanese engineering company) was looking for an ideal protective lining for their newly constructing high pressure separators. Belzo...

Date Created: 4/1/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1981 (SuperWrap II)

Belzona 9381 (Reinforcing Sheet)

Belzona 9382 (Release Film)

Problem : Corrosion under insulation(CUI).

Date Created: 4/2/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 9371 (Reinforcement Sheet)

Problem : The operating pressure of these buried gas pipelines is 2Mpa; Maximum depth of external metal loss is 6.7mm; The corrosion area is 40 × 60mm. These pi...

Date Created: 3/31/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 5831 (ST-Barrier)

Problem : Condensation has caused premature failure of the original coating on LNG pipelines. Meanwhile, condensation is continuously generating in the pipeline...

Date Created: 4/23/2020
Industry: Oil & Gas (OILG)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511(Super HT-Metal)

Belzona SuperWrap Ⅱ

Problem : Corrosion and thinning of the auxiliary pipeline of the catalytic safety valve have affected the safe operation of the asset. To ensure the safe opera...

Date Created: 4/22/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5892

Bezona 1391T

Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ...

Date Created: 4/22/2020
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona1391S

Belzona1391T

Problem : The original design for the separator is to use Incoloy825 composite panels, however, considering the general project cost, the client decided to use ...

Date Created: 12/9/2016
Industry: Oil & Gas (OILG)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593

Problem : Newly fabricated liquid-liquid hydrocyclone to be protected against corrorion.