Search Our Know-How in Action Case Studies

Date Created: 10/6/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1983

Belzona 9381 (SWII reinfrocement sheet)

Belzona 1593

Problem : New head would cost upwards of $75,000 and would have a 6 month lead time.

Date Created: 5/17/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1221 (Super E-Metal), Belzona 1511 (Super HT-Metal), Belzona 9611 (ES-Metal)
Problem : Customer had a pinhole leak in corner of heated oil jacket. It was not possible to drain this jacket as it was tied into the other 73 tanks.

Date Created: 5/30/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4111 (Magma-Quartz), Belzona 4151 (Magma-Quartz Resin), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade)
Problem : Chemical erosion had damaged this sump to the extent that there was no concrete left on the bottom of the sump, and the sides had major damage.

Date Created: 2/9/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 3121 (MR7), Belzona 9111 (Cleaner Degreaser)
Problem : In the pictures below you will see a fiberglass housing unit for power supply in a local chemical plant. These units each have an aluminum ridge cap o...

Date Created: 3/7/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 5811 (Immersion Grade)

Problem : "Dog Leg" nozzles ranging from 2" - 4" were suffering severe corrosion and wall loss due to condensate build-up in the nozzle and lack of draining or ...

Date Created: 4/18/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1593
Problem : Customer was building 15 new storage tanks and wanted to create a long lifetime of the assets. Critical area's were inlet of the coils and the sump be...

Date Created: 4/18/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1983 (SuperWrap II)
Problem : At a factory in Rotterdam area, integrity of a pipline was critical due to decreasing of wall-thickness. The pipeline was important for the production...

Date Created: 5/6/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1593

Problem : The Crude oil heat exchangers operate at up to 110°C and are prone to rapid corrosion. The separator channels and tube face can all suffer extreme cor...

Date Created: 7/25/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner)
Problem : Damaged existing rubber lining, the metal shell was punctured due to liquid medium contact to metal which create pinholes on the nozzle welding joint.

Date Created: 4/4/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 3111 (Flexible Membrane)

Problem : Spalled concrete on the parapet side of the roof allowed water ingress that resulted in flooding inside the Boiler Room.

Date Created: 4/4/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : Severe corrosion and erosion on internal surfaces from operation with sea water.

Date Created: 5/7/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 5831 (ST-Barrier), Accessories
Problem : Customer had a process vessel containing a dangerous chemical during process which has faced severe corrosion at the nozzle joints.

Date Created: 4/10/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593
Problem : A pipe inside a glass lined tank had suffered a failure in the glass liner causing pitting in 2 areas on the pipe. The pitting needed to be filled in ...

Date Created: 5/31/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 3111 (Flexible Membrane), Belzona 3921 (GSC Surface Conditioner)
Problem : The customer had to replace the shell course on the bottom of a large storage tank. They were looking to protect the metal from water intrusion at the...

Date Created: 4/13/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser)
Problem : Customer had small through wall pin holes in the internals of a pump. Customer was facing a six month time before a new manufactured pump internal cou...

Date Created: 4/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1593, Belzona 9111 (Cleaner Degreaser)
Problem : The customer had a glass lined carbon steel agitator that was inside of a reactor. The reactor contained Benzyl Chloride, Farmin DM2407N, A-95 and wat...

Date Created: 8/4/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Basically the customer was facing severe corrosion issues , as the strainer was exposed to the sea water. Due the aggressive nature of the sea water,...

Date Created: 9/8/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3411 (Flange Encapsulating Membrane)

Belzona 8411 (Conditioner)

Belzona 9311 (Reinforcement sheet)

Problem : Customer has 52" flange on vessel that needs corrosion protection. Other vessels in unit have hefty fiberglass coverings that are difficult to remove ...

Date Created: 9/27/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 9341 (Reinforcement Tape)

Belzona 4301 (Magma CR Hi-Build)

Problem : Vapors were escaping from the tank due to tank top separating. Vapors were also thinning metal in about a 60 sq. ft. area. Customer had welded plates ...

Date Created: 12/18/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:
Problem : Cracks in the concrete were allowing water leaks into the environment.

Date Created: 12/18/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4341 (Magma CR4)
Problem : Acid had attacked the old plates and caused safety concerns. Area subjected to spills of hot acid.

Date Created: 12/30/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : Biodiesel attacked the concrete substrate causing erosion leading to unsafe walking conditions.

Date Created: 12/30/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 9211 (Supergrip aggregate)

Problem : Workers would have to preform tasks that require them to have a safe walking surface so they would not fall. Biodiesel spills would create a slippery ...

Date Created: 7/16/2007
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 4301 (Magma CR1 Hi-Build)
Problem : Due to stress on a flange there was a crack at the weld causing Biodiesel to leak. This was 130 feet above the ground.

Date Created: 11/27/2018
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212

Belzona 4341 (Magma CR4)

 

Problem : The pipe was perforated due to corrosion and sulphuric acid was leaking out.

Date Created: 1/28/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : The company needed a solution to bond the brackets of their new water sprinkling and foaming systems on several oil tanks. The problem here was that h...

Date Created: 1/9/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1121 (Super XL Metal)

Belzona 1391 (Ceramic HT)

Problem : Extensive damage to equipment caused by erosion corrosion issues.

Date Created: 6/13/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1341 (Supermetalglide), Belzona 5811 (Immersion Grade)
Problem : The screw conveyors transporting solid waste matter separated from water within a Wastewater treatment facility, suffered daily abrasion whilst in ope...

Date Created: 5/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 7311
Problem : Installation of five 12"x12" pipe supports on top of a newly rubber-lined Sulphuric Acid (H2SO4) tank.

Date Created: 9/23/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

Belzona 3921 (GSC Surface Conditioner)

Belzona 9311 (Reinforcement Sheet)

Problem : The roof covered in gravel had been leaking water into the building for years. This issue worsened after the installation of a new skylight over 12-mo...

Date Created: 1/24/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1121 (Super XL-Metal), Belzona SuperWrap II, Belzona 5831LT
Problem : The roof of an Ammonia (NH3) tank showed signed of weakening due to prolonged corrosion. In order to restore structural integrity, we'll be reinforcin...

Date Created: 6/1/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : The Kirloskar seawater pump was suffering from general corrosion and bi-metallic corrosion (galvanic corrosion) on the wear rings. 

Date Created: 8/11/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal) and Belzona 1341 (Supermetalglide)

Problem : Water pump impellers were suffering extensively from cavitation and erosion.

Date Created: 8/25/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 5891 (HT Immersion Grade)

Problem : The ebonite lining showed severe degradation (cracks, grooves, gasket failure, adhesion problems) due to the corrosive action of the solution (brine 2...

Date Created: 10/26/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR-1 Hi-Build)

Belzona® 4311 (Magma CR-1)

Problem : The interior of an ebonite lined nozzle handling 26% Hydrochloric acid had suffered damage.

Date Created: 1/15/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona ® 4131 (Magma-Screed)

Belzona ® 3111 (Flexible Membrane System)

Problem : Original seal had cracked and allowed moisture to penetrate beneath tank base. Problem exacerbated by poor water shed leading to external corrosion.

Date Created: 6/24/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 3211 (Lagseal), Belzona 3921 (GSC Surface Conditioner)
Problem : The client was experiencing a problem with 15 storage tanks where the base was in very poor condition, resulting in water ingress and requiring a new ...

Date Created: 6/24/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona 5811 (Immersion Grade)
Problem : Belzona Superwrap II structural reinforcement system, under ASME PCC-2 standard, for 20 meters of buried pipe. This particular pipe was carrying ammon...

Date Created: 4/27/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build)

Problem : The acid used in the process had severely damaged steel, affecting its structural integrity

Date Created: 5/11/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3211 (Lagseal), Belzona 3921 (GSC Surface Conditioner)
Problem : The areas round the base of the tanks were deteriorating and required protection from the elements, to prevent moisture ingress under the tanks.

Date Created: 10/18/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 7111 (Industrial Grade) is a cost-effective, 2-part, 100% solids chocking/grouting material designed to endure the physical and thermal shock common in industrial environments. Belzona 8411 (Release Agent) is a single component liquid applied coating to prevent adhesion to surfaces not requiring to be bonded, it also is a corrosion inhibitor.

Problem : Three 96" dia. x 20' long bulk sulfuric acid and caustic storage tanks located in the water treatment plant. The 1.5" - 2" thick existing grouting sys...

Date Created: 12/18/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4181 (AHR Magma Quartz)

Problem : Concrete was eroding away due to steam and chemical wash downs.

Date Created: 9/26/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal) for filling pits and gaps between bolts/nuts.

Belzona 5831 (ST Barrier) to prep due to the potential of the pipe sweating.

Belzona 4151 (Magma Quartz Resin) 

Belzona 9371 (Reinforcement) for wrap

Belzona 5111 (Ceramic Cladding) for protection.

Problem : Poor protection on the flange caused corrosion to the pipe and flange. 

Date Created: 9/26/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5892

Problem : Corrosive process environment used in treating Heavy Gas and Natural Gas caused excessive pitting to vessel walls. Not only did coating have to stand ...

Date Created: 9/26/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1211 (E-Metal)

Belzona 1111 (Super Metal)

Belzona 4151 (Magma-Quartz Resin)

Belzona 5111 (Ceramic Cladding)

Belzona 9731

Problem : Non-destructive testing (NDT) showed where heavy corrosion had caused major pitting resulting in thin walled pipe in many areas and through wall in on...

Date Created: 5/25/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1392 (Ceramic HT2)

Problem : The hole was below the fill line in the carbon steel vessel that was operating at 7-10 PSI with a designed temperature range between 120-140C. The cu...

Date Created: 12/1/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : EPA suggested the client seal the containment area to prevent leaks of Xylene penetrating into the surrounding ground.

Date Created: 6/9/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3111 (Flexible Membrane)

 

 

Problem : Leaks at roof joints allowed water to leak through causing damage to the chemicals stored below.

Date Created: 12/16/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 2141 (ACR-Fluid Elastomer)

Problem : Due to the damage caused by the severe cavitation, costly rebuilding and rebalancing of the impeller was required on at least an annual basis.

Date Created: 10/2/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1391 (Ceramic HT) 

Problem : Severe corrosion occurring due to source water. corrosion rate estimated at 0.05” (1.25mm) per year.

Date Created: 11/16/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : There was substantial head pressure in the tank resulting in loss of product containment through the corroded seam. This was not only an operations co...

Date Created: 9/28/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3111 (Flexible membrane)

Belzona 3911 PSC Conditioner)

Belzona 3921 ( GSC Conditioner)

Belzona 9311 ( Flexible membrane tape)

Problem : Water ingresses through the crack between the concrete foundation and tank base. The location of tank is near the sea shore, so presence of high moist...

Date Created: 7/26/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1811 (Ceramic Carbide)

Problem : The weld area between the flights and auger shaft had been severely eroded due to the abrasive and corrosive nature of the phosphate. This erosion dam...

Date Created: 7/26/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1521 (HTS1)

Problem : The replacement of the drum was a major part of the refinery shut-down and a corrosion resistant lining was required to maximise the vessels useful se...

Date Created: 4/30/2012
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : The discharge pipes were new, but required an erosion corrosion resistant lining to protect from the acidic slurry.

Date Created: 12/3/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : Cracks and failed coating over the concrete dyke.

Date Created: 12/1/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)

Problem : Acids and caustic mixture had eroded the concrete and EPA made the client repair the concrete so Mercury would not accumulate on the floor.

Date Created: 7/24/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (immersion Grade)

Problem : Advanced corrosion on the bottom of the compressor housing.

Date Created: 9/23/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391 (Ceramic HT)

Problem : Steel without protection can be easily attacked by chemicals stored in the tank at 105°C.

Date Created: 9/23/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1591 (Ceramic XHT Metal)

Problem : Tank made of steel can be easily attacked by chemicals at high temperature (165°C)

Date Created: 9/2/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9341 (Reinforcement Tape)

Belzona 1321 (Ceramic S-Metal)

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Problem : Corrosion of the internals lead to heavy pitting, and wall thickness of the carbon steel. It also led to the complete disintegration of the external w...

Date Created: 7/31/2007
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1321 (Ceramic S-Metal)
Problem : Salt brine is pumped into the ground to force stored petroleum out of storage for processing. The pumps suffer from the effects of erosion/corrosion c...

Date Created: 7/7/2015
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3211 (Lagseal)

Problem : The original tank base seal cracked allowing moisture penetration to tank base. This led to corrosion under the tank base.

Date Created: 4/25/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : The Ministry of Environmental Protection in China required VOC treatment to be implemented on all oil tanks across the country This required the custo...

Date Created: 4/5/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW Metal)

Belzona SuperWrap II

Problem : The pipe external wall had corroded due to the long-term humid environment. Pitting corrosion had led to significant wall thinning.

Date Created: 2/13/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Problem : During loading and unloading, the pipework suffered from vibration. Increased frequency of loading and discharge was exacerbating the problem and stru...

Date Created: 11/4/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4341 (Magma CR4)

Problem : The tiles were on the base of the bund and a couple of inches up the walls. As the standing water levels were above the tiles, it was leaking through ...

Date Created: 12/8/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : The originally applied protective coating on the floor had failed, due to the spillage of Flavour Oils and the use of caustic soda to clean the room d...

Date Created: 8/23/2012
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1121 (Super XL-Metal)

Problem : Severe pitting corrosion had occurred on the deck floor which needed rebuilding.

Date Created: 9/13/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 4301 (Magma CR1 Hi-Build)

Belzona 4311 (Magma CR1)

 

Problem : During the start-up, the 34inch expansion joints in the flare header started leaking forcing the plant to shut down under this emergency situation. 

Date Created: 6/24/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (Super-HT Metal)

Belzona 1593

Problem : Due to heat treatment requirements weld repairs were not possible. A cold applied corrosion/erosion resistant solution was required.

Date Created: 6/15/2018
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 5811 (Immersion Grade)

Problem : A solution was required to protect the underlying concrete without removing tanks & VATs from the bund. Any coating put in place had to be chemically...

Date Created: 1/13/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1511 (HT Metal)

Belzona 1593

Problem : Limited downtime was available to complete the repairs. Cladding with a noble metal would have taken a prohibitive amount of time & cost many times th...

Date Created: 2/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 1981 (SuperWrap II)
Problem : A leak had developed in a storage tank due to corrosion.

Date Created: 11/8/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 8411 Belzona 3412
Problem : Due to onsite restrictions only manual preparation was permitted in the area. The geometry of the parts is quite complex & challenging to coat with tr...

Date Created: 12/20/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 Supermetal Belzona 1341 Supermetalglide Belzona 2941 Conditioner Belzona 2141 ACR Fluid Elastomer
Problem : Welding of this part would challenging due to the substrate involved. It would also not last in service any longer than the original metal.

Date Created: 2/29/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 7311
Problem : Corrosion had occurred on a trunnion section leading to significant metal loss

Date Created: 8/5/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 4331 (Magma CR3), Belzona 9411 (Release Agent)
Problem : Welding in the area was not feasible due to the proximity of a mechanical seal & the depth of the metal loss

Date Created: 9/2/2022
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 3921 Belzona 3131 WG Membrane Belzona 9311
Problem : Mastics & bitumens often do not have the required properties to maintain a water tight seal when placed in this application. When storage tanks are fi...

Date Created: 3/28/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 1981 (SuperWrap II)
Problem : Chemical attack had caused through wall defects within a chemical scrubber. H2S reacting with water to form sulphuric acid was the main cause.

Date Created: 4/16/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1212, Belzona 1981 (SuperWrap II)
Problem : A section of cooling water pipework was corroded through wall. A repair was required to prevent any leaks occurring and to restore strength to the pip...

Date Created: 4/7/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)

Problem : Concrete damaged by erosion and abrasion led to underground leakages with contaminated water.

Date Created: 4/7/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)

Belzona® 4181 (AHR Magma Quartz)

Problem : Protection of concrete structure against chemical attack

Date Created: 4/8/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona® 1341 (Supermetalglide)
Problem : Impellers lasting only 6 months before showing heavy cavitation leading to excessive noise and ultimately loss of balance necessitating replacement.

Date Created: 9/23/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 4111 (Magma-Quartz)

Problem : Barrier coating required to protect concrete from chemical spills and to prevent groundwater contamination

Date Created: 1/31/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Intercooler tube sheet and end covers had corrosion due to b-metallic corrosion.

Date Created: 2/3/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1381
Problem : Customer requested protection against chemicals.

Date Created: 1/26/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner), Belzona 7311
Problem : The Client needed a new base coating for their metal sulfuric acid tank. They also needed a solution to bond pipe supports to the top of a metal sulfu...

Date Created: 8/18/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR-1)

Belzona® 4151 (Magma Resins)

Problem : The original gutter was made of tiles which became soft and porous.

Date Created: 6/27/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1121 (Super XL Metal)

Problem : A pipework deluge system was required to be installed, however the tanks were full of oil, so making them gas free for hotwork (to weld the brackets) ...

Date Created: 1/18/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona 1813
Problem : The customer needed a long term solution to protect the lower portion of a Dryer Box tank. These tanks operate at higher temperatures and face abrasiv...

Date Created: 8/19/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4311 (Magma CR1)
Problem : Spill of 98% sulfuric acid was neutralized with caustic. The exotherm badly damaged the coating applied 2 years previous.

Date Created: 9/25/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1161 (Super UW-Metal)

Problem : Maintenance department had tried different techniques and products but none of these applications were successful. They did not want to take transform...

Date Created: 11/26/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1391 (Ceramic HT)

Problem : Due to crystallization of paraffin erosion-corrosion damage occurred on the case of the pump and cover. Acquisition of certain parts of the pump was n...

Date Created: 1/20/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1291 (ES Metal)

Belzona® 1161 (Super UW Metal)

Problem : There were leaks on the condensor water tubes. Plant engineers had tried different solutions but none of them were totally effective.

Date Created: 3/14/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1511 (Super HT Metal)

Problem : There was a lot of leakage between tubes and sheet due to galvanic corrosion.

Date Created: 7/7/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma Quartz)

Problem : Uneven gaps (up to 70 mm) and additional deterioration of the concrete supports under mixer heels caused by chemical attack.

Date Created: 1/29/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1391T 

Belzona 9411 (Release Agent)

Problem : Surface of the tube sheets were badly corroded and required recovery and protection to stop unwanted leakages.

Date Created: 1/12/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1981 (Superwrap II)

Belzona 9381

Belzona 9382

Belzona 5811 (Immersion Grade)

Problem : Numerous areas of the tank had a loss of thickness due to corrosion.

Date Created: 1/12/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)

Problem : Internal corrosion of tanks damaged due to corrosion and failure of previous coating.

Date Created: 7/18/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4181 (AHR Magma-Quartz)

Problem : If there was an nitric acid leak this could potentially cause an environmental issue. 

Date Created: 9/26/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4341 

Problem : Chemical aggression condensation of hot burns caused the steel to corrode on the pipeline. Which led to perforation of the steel.

Date Created: 7/15/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Problem : Degradation of the existing anti-corrosion system and rapidly progressing corrosion of steel. Exposure to UV rays and atmospheric precipitation. A ver...

Date Created: 7/15/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: WPA-Wall Problem Areas (WPA)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4311 (Magma CR1)

Problem : Destruction of the existing chemical resistant coating and significant losses in the tank ceiling beams. Degradation of the coating by chemically aggr...

Date Created: 7/17/2007
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4311 (Magma CR-1)
Belzona® 4131 (Magma Screed)
Problem : Sulfuric acid leaks were eroding concrete pump bases as well as floor in small containment area

Date Created: 4/12/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5811 (Immersion Grade)
Problem : The customer was looking to internally line a newly fabricated 54,000 lbs Brine Vacuum Deaerator tank. They wanted to protect their investment by appl...

Date Created: 11/25/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:
Problem : Pump was experiencing corrosion and cavitation erosion damage. Much of the casing was suffering from pitting caused by impingement.

Date Created: 12/11/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1121 (Super-XL Metal)
Problem : The vessel had been in service for over 20 years. It was suffering from severe corrosion and began to "rust through" in several places, causing the cu...

Date Created: 11/21/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : The concrete loading dock was suffering from chemical erosion and threatening to contaminate the river.

Date Created: 11/23/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super-Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : Pump was subject to erosion due to solids drawn from the river.

Date Created: 11/3/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Belzona® 4111 (Magma-Quartz)

Problem : Hydrochloric acid was seeping into a nearby water course. The problem was tracked down to a sump where hydrochloric acid had eaten through the concre...

Date Created: 11/3/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)

Belzona 4111 (Magma Quartz)

Problem : Hydrochloric acid was seeping into a nearby water course. The problem was tracked down to a sump which had a hole in it, hydrochloric acid was leakin...

Date Created: 11/3/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT Metal)

Problem : Moisture in the system creates carbonic acid that corrodes the pipework.

Date Created: 4/11/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1251 (HA-Metal)

Belzona 5851 (HA-Barrier)

Belzona 9371

Problem : Internal corrosion of Process Water Stripper column caused lost wall thickness. Customer wanted to avoid unit shutdown for welding which would have me...

Date Created: 4/11/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1982 

Belzona 9381 

Belzona 9611

Problem : Leaked and severe corroded surfaces were observed on splash zone of riser casing.

Date Created: 4/11/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 5111 (Ceramic Cladding)

Superwrap II

Problem : Deposit, erosion and mechanical damage of FRP fan blades for cooling tower were observed during turnaround period

Date Created: 4/4/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 1983 (SuperWrap II)
Problem : There was a small crack in the Monel which needed terminating and filling with Belzona 1511. The bellow also required strengthening.

Date Created: 10/28/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 6111 (Liquid Anode)

Belzona 5111 (Ceramic Cladding)

Problem : Heavy corrosion and deterioration of the floating tank roof due to sea spray and UV attack. Failure of previous coatings had led the customer to desir...

Date Created: 4/9/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 3412, Belzona 8411
Problem : Customer based in Sarnia, Ontario was having corrosion problems in several flanges of his plant. The protective paint that was used in the past would ...

Date Created: 3/27/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593

Belzona 9111 (Cleaner Degreaser)

Problem : The real problem was the lay off time. The designer of this oven suggested to use of a fairly cheap coating which would take 5 days to apply, without ...

Date Created: 7/14/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1981 (SuperWrap II)

Belzona 9381 (SuperWrap II Reinforcement Sheet)

Problem : External corrosion on the exterior of a tank causing a loss in material substrate.

Date Created: 10/18/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 1111 (Super Metal)

Problem : The tank had been in service for twenty years and was suffering extensive corrosion damage

Date Created: 4/7/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4981 (Magma HT Conditioner)

Belzona 4181 (AHR Magma-quartz)

Belzona 1392 (Ceramic HT2)

Problem : The concrete underground tank for liquid Sulphur was damaged. The longer wall of the tank crashed down. 100 % liquid Sulphur in this process can have ...

Date Created: 6/18/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Problem : The tank was damaged by corrosion from aggressive residual water at crude oil production process. Because the customer needed very quickly repair he m...

Date Created: 10/18/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 4301 (Magma CR1 Hi-Build), Belzona 4311 (Magma CR1)
Problem : The acid attack had severely damaged the concrete over time, this lead to the acid not being 

Date Created: 7/23/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super metal)

Belzona 9381 (SuperWrap II reinforcement sheet)

Belzona 1982 (SuperWrap II)

Belzona 9382 (Release film)

Problem : Underground pipe had developed thin-wall defect.

Date Created: 10/18/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 5811 (Immersion Grade)

Problem : Corrosion of the steel frame and damage to the concrete

Date Created: 10/21/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 5892

Problem : Short turnaround required and Belzona 5892 needs to be post cured if ambient temperature is less as 20°C.

Date Created: 10/21/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Problem : Erosion and Corrosion to the exchanger parts required repairing. Belzona 1391T's time until full service was 28 days in 20°C so post curing was requir...

Date Created: 4/7/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1593

Belzona 9111 (Cleaner Degreaser)

Problem : The problem was: steel prickles inside which keep the oven insulation are degraded from acids throughout the life. Oven needed the protection against...

Date Created: 10/17/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1391 (Ceramic HT)

Problem : This tank was used to carry sulphuric acid, however, the manway area was not suitably protected so suffered from corrosion damage. 

Date Created: 4/3/2008
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 4331 (Magma CR3)
Problem : Corrosion caused by presence of aggressive chemicals including Vinyl Chloride, Sodium Hydroxide, Methyl Chloride and Hydrogen Chloride.

Date Created: 12/8/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1211 (E-Metal)

Belzona® 1121 (Super XL-Metal)

Belzona® 5811 (Immersion Grade)

Problem : Corrosion along the water line had resulted in a series of holes and thin areas around the entire circumference of the tank.

Date Created: 9/29/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4111 (Magma Quartz)

Belzona® 5811 (Immersion Grade)

Problem : Protective lining required to isolate concrete from minor and major chemical spills.

Date Created: 8/28/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 7211 

Belzona 5811 (Immersion Grade)

Belzona 5111 (Ceramic Cladding)

Problem : The wall of this petroleum storage tank had heavy loads on it, but the base of the tank wall was not resting on the annular ring.

Date Created: 9/16/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4301 (Magma CR1 High Build)

Problem : The aggressive nature of additives held within the tank had caused leaks to appear along the welded seam around the base. Due to the high cost and hig...

Date Created: 9/9/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR-1)

Belzona 4181 (AHR Magma Quartz)

Belzona 4911 (Magma TX Conditioner)

Problem : Agressive chemcicals, aluminum chloride, aluminum chlorhydrate, ferric acid and hydrogen chloride destroyed the concrete after many years of service a...

Date Created: 9/9/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Problem : Floor, sumps and support pedestals are eroding due to sodium hypochlorate exposure to the concrete. Additionally, the sump drain has PVC which is a fi...

Date Created: 5/14/2012
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Problem : The internal ebonite lining was damaged around the vessel support areas where the ebonite had disbonded leaving the steel exposed.

Date Created: 4/4/2012
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (Super XL Metal) Belzona® 1391 (Ceramic HT)

Problem : The bubbler throat on the absorber had developed a number of holes within the vessel compartment due to substrate erosion/corrosion.

Date Created: 11/16/2015
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1523

Problem : Severe corrosion occurring in base of drum where previous glass flake lining system had failed in service.

Date Created: 12/24/2015
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212

Problem : The tanks suffered from severe corrosion up to through-wall defects with some live seawater leakage. It was only possible to stop the filtration plant...

Date Created: 8/27/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® SuperWrap

Problem : The pipelines were suffering from external corrosion, which had led to thin walls with minimum thickness in some places reaching 1.4mm, whereas the or...

Date Created: 4/10/2006
Industry: Chemical & Petrochemical (PETR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products: Belzona® 2111 (D&A Hi-Build Elastomer)
Problem : A large area of the rubber had been eroded away.

Date Created: 5/4/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1511 (Super HT-Metal), Belzona 5811 (Immersion Grade)
Problem : High temperature steam leaks and loss of vacuum at the interface of the two mating flanges

Date Created: 2/27/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products: Belzona 4181 (AHR Magma-Quartz), Belzona 4331 (Magma CR3)
Problem : A network of floor drains had found to be compromised by age, wear and harsh chemical attack. The chemicals included were Sulphuric, Hydrochloric, Nit...

Date Created: 11/21/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products: Belzona 3131 (WG membrána), Belzona 3931 (WG Membrane Conditioner)
Problem : A leaking roof over an engineering workshop proved troublesome and challenging for conventional repair methods, due to the services, ducting, cable tr...

Date Created: 5/14/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 5811 (Immersion Grade)

Problem : Although the hole was above the fluid level, the Client had a scheduled delivery of fuel via marine tanker due to dock and discharge into the tank in ...

Date Created: 9/9/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311(Ceramic R-Metal)

Belzona® 1391(Ceramic HT-Metal)

Problem : Vessel was working without lining and suffering severe internal corrosion due to presence of amines MEA/MDEA at elevated temeperature up to 100ºС. Coa...

Date Created: 7/28/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9411 (Release Agent)

Problem : Shaft damaged by seized bearing.

Date Created: 11/14/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3111 (Flexible Membrane)

Problem : Protection system required to prevent corrosion under base of tanks.

Date Created: 6/17/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 5811 (Immersion Grade)

Problem : Pipeline had suffered thin-wall defects in eight separate areas.

Date Created: 5/27/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 9381 (Reinforcement Tape)

Belzona 1982 (SuperWrap II)

Problem : Internal local corrosion, detected by inspection pig, had created a thin-wall defect in the pipe, which had a design pressure rating of 100 bar(g).

Date Created: 5/27/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona SuperWrap II

Belzona 9381 (Reinforcement Tape)

Belzona 1982 (SuperWrap II)

Problem : Inspection pigs had detected external local corrosion, which had created a thin-wall defect in the pipe.

Date Created: 5/13/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: FBC-Fans, Blowers and Compressors (FBC)  |  Products:

Belzona 1121 (Super XL-Metal)

Belzona 1341 (Supermetalglide)

Belzona 5911 (Ceramic Conditioner)

Belzona 5111 (Ceramic Cladding)

Belzona 9341 (Reinforcement Tape)

Problem : UV radiation and impingement erosion had worn down the leading edges of the fan blades, damaging the fibreglass construction.

Date Created: 1/24/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4181 (AHR Magma Quartz)

Problem : The customer wished for "heavy-duty" protection of this brand new containment area before installing the machines, in order to effectively protect thi...

Date Created: 12/5/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT)

Problem : Vessel suffering internal corrosion. Coating required to extend service life of the vessel.

Date Created: 8/5/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4111 (Magma Quartz)

Belzona 4311 (Magma CR1)

Problem : The concrete floor of the bund had been damaged by leaks during tanker deliveries.

Date Created: 1/29/2018
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Pre-fabricated plates were bonded over the scabs and then blasting could be allowed. Belzona SuperWrap II was applied over the defect areas so stop further corrosion and to keep the pipeline in service for 10 years.

Problem : Corrosion Under Insulation had created corrosion scabs to form at the underside of the pipe. Blasting of these scabs was not allowed.

Date Created: 5/19/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent)
Problem : The gasket surface on the nozzle of a boiler was heavily pitted not allowing them to achieve a seal.

Date Created: 11/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 5821
Problem : The customer performed a plant shutdown and within the schedule was the preventive maintenance of the pump in which damage to the internal coating was...

Date Created: 11/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1161 (Super UW-Metal)
Problem : Severe corrosion on the outside of the 6" inch pipe, pitting is evident.

Date Created: 11/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 1161 (Super UW-Metal)
Problem : There was evidence of bimetallic corrosion and erosion in the 24" elbow between the flange and the seal, which was perforated and thinned the thicknes...

Date Created: 11/10/2023
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent)
Problem : The sealing rubber was broken, which causes water to come into direct contact, eroding the substrate where the seal is made.

Date Created: 12/13/2006
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma-Screed)

Belzona® 5811 (Immersion Grade)

Problem : Under heavy rain the drain leaks through the concrete base/block interface & through the porous blocks themselves.

Date Created: 12/13/2006
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona® 1111 (Super-Metal)
Problem : General corrosion on this old chemical tank had left a hole at the top under a handrail support.

Date Created: 2/8/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:
Problem : Several pitted areas in the lower half of the vessel needed to be rebuilt. Protection then required particularly for high salt levels in lower half of...

Date Created: 3/15/2012
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Problem : Previously used coatings had failed allowing the acid to attack the underlying concrete.

Date Created: 9/24/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1392 (Ceramic HT2)

Problem : External flange edge corrosion preventing correct sealing of the vessels.

Date Created: 3/25/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1251 (HA Metal)

Belzona® 5851 (HA-Barrier)

Problem : The tall carbon steel tower contains many trays and is insulated to prevent heat loss. Water penetration and condensation had led to severe CUI in man...

Date Created: 6/10/2015
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1212

Belzona 5831 (ST-Barrier)

Problem : On inspection of the tanks, leaks were evident at the seams. Welding was considered for the repairs, however, due to the area being classed as a confi...

Date Created: 5/7/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 1391S, Belzona 1391T, Belzona 1813
Problem : Several cation exchangers required an internal coating to protect the metal of the shell and distribution plates against corrosion. Various coatings h...

Date Created: 5/7/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal)
Problem : Traditional welding was impossible as taking these sites offline and emptying the vessels would have required a costly shutdowns which was not a viabl...

Date Created: 3/19/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 5892
Problem : The tank externals at this petrochemical refinery were suffering corrosion under insulation.

Date Created: 2/7/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1391T

Problem : A new utility sea water cooling facility was commissioned 1 year ago for this plant. Already, the effects of sea water were leading to crevice corrosi...

Date Created: 10/28/2021
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1121 (Super XL-Metal)

Belzona® 6111 (Liquid Anode)

Belzona® 4131 (Magma Screed)

Belzona® 3921 (GSC Conditioner)

Belzona® 3131 (WG Membrane)

Problem : Over the years the lower sections of this tank had suffered extreme corrosion, resulting in several through wall defects. In addition, the bit-sand be...

Date Created: 10/12/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 3131 (WG Membrane) 

Belzona 6111 (Liquid Anode)

Belzona 1121 (Super XL Metal)

Problem : This hydrogen flare stack had recently been installed on site, but gaps around the “hold down bolts” had resulted in water ingress to the underside of...

Date Created: 5/16/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT-Metal)

Belzona 1593

Problem : The brine heat exchangers operate at up to 138°C and are prone to rapid corrosion. The water box, separator channels and tube face had all suffered ex...

Date Created: 5/18/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1511 (Super HT Metal)

Belzona 1391 (Ceramic HT)

Problem : This Propylene heat exchanger operates at up to 120°C and the tube face had suffered severe galvanic and pitting corrosion. The separator channels and...

Date Created: 6/7/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 3121 (MR7)

Problem : The checker plate panels were landed on a gasket seal. Unfortunately, the seals for several panels had failed and water was penetrating into the asset...

Date Created: 9/23/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5831 (ST Barrier)

Belzona® 9211 (SuperGrip Aggregate)

Problem : Roof of chemical tank was suffering severe corrosion but due to the highly explosive nature of the tanks contents, no hot works or mechanical tools co...

Date Created: 11/21/2013
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma Screed)

Problem : Over many years on this site, concrete surfaces had suffered attack from regular heavy lorry traffic, slab movement and from many chemicals. Concrete ...

Date Created: 6/6/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 4141 (Magma-Build)

Belzona 3131 (WG Membrane)

Problem : Leaks in problem areas of the substation roofs were concerning management due to the potential to shutdown large sections of the plant. These flat roo...

Date Created: 6/2/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 5811 (Immersion Grade)

Belzona 1321 (Ceramic S-Metal)

Belzona 9211 (Supergrip Aggregate)

Problem : The client had an old weighbridge that had been constructed on a slope. Lorries were struggling to move off this as their tyres would just spin on the...

Date Created: 6/6/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: RPA-Roof Problem Areas (RPA)  |  Products:

Belzona 4141 (Magma-Build)

Belzona 3131 (WG Membrane)

Problem : The client had a series of aged asphalt roofs around the facilities that were leaking. On this Substation there was also a copper clad plant room that...

Date Created: 11/6/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The centrifugal pump has been in service for more than ten years. The Customer wanted to repair the corroded area of the pump casing and impeller, and...

Date Created: 8/10/2017
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1391T

Problem : The vessel required protection from the corrosive operating conditions. Belzona 1391T was specified for the work. The installation of Belzona nozzle i...

Date Created: 3/6/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 2211 (MP Hi-Build Elastomer), Belzona 2921 (Elastomer GP Conditioner)
Problem : Water ingress had caused localised corrosion on the metal pads that support the joints of a 45 km-long, 60-inch-diameter carbon steel pipeline. The cl...

Date Created: 8/14/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal), Belzona 9411 (Release Agent)
Problem : An RTJ flange at a petrochemical plant was exposed to high salt and H2S content from the pumping activities, leading to a loss of substrate and subseq...

Date Created: 7/7/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1161 (Super UW metal)

Problem : Leak caused by insulator damage. PCBs are extreme environmental pollutants now widely banned. Disposal can only be through specialist waste handlers. ...

Date Created: 7/27/2010
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1161 (Super UW Metal)

Problem : Water was collecting on this large reinforcement seam causing extensive corrosion. 

Date Created: 10/7/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4111 (Magma-Quartz)

Problem : Due to vibration and contact with petroleum products, the foundation of the pump were showing severe deterioration. Cracks were appearing and the hold...

Date Created: 2/22/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4311 (Magma CR1)
Belzona 4351 (Magma CR5)

Problem : The client required a coating combining high chemical resistance and static dissipative characteristics in order to comply with safety regulations and...

Date Created: 3/11/2024
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade)
Problem : The Customer was experiencing weakening of their aluminium tank walls caused by corrosion for operational demineralised water.

Date Created: 3/11/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 4301 ( Magma CR1 Hi-Build)

Problem : In the gas suction line condensation of the acids on the internal surface has caused severe corrosion, leading to leaks, which are hazardous to the su...

Date Created: 4/29/2019
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 9611 (ES-Metal)

Belzona 4301 (Magma CR1 Hi-Build)

Belzona 9341 (Reinforcement Tape)

Problem : A small leak had developed at the top section of the scrubber. The resulting leak dripped down onto a lower area of the surface, causing damage to the...

Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Problem : Light damage and erosion on the leading edge of the blades reduces the overall efficiency and operation of the cooling system.

Industry: Chemical & Petrochemical (PETR)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona® 1321 (Ceramic S-Metal)

Belzona® 9221 (Surefoot Aggregate White)

Problem : Non-skid tape was used on the drive rollers, but the weight of the containers peeled off the tape. Every 4 or 5 days the assembly line had to be stopp...

Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona® 4131 (Magma screed)

Problem : Deteriorated floor was creating a safety hazard.

Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1221 (Super E-Metal)

Belzona® 2131 (D&A Fluid Elastomer)

Belzona® 2911 (Q.D. Conditioner)

Belzona® 9111 (Cleaner/Degreaser)

Belzona® 9341 (Reinforcing Tape)

Problem : Fuel leaks at bolting areas between body and bonnet.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4311 (Magma CR1)

Problem : The vessel manufacturer wanted the longest service life possible and so used a Belzona coating to protect against corrosion.

Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona®1111 (Super Metal)

Problem : Leaking coolant

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 2131 (D&A Fluid Elastomer)

Problem : The chemical plant needed to prevent mercury from entering the ground through the concrete containment. The situation was aggravated by 50% KOH (potas...

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 3211 (Lagseal Membrane)

Belzona® 9321 (Lagseal Reinforcing Sheet)

Problem : Protection for new insulation is required.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591

Problem : Erosion/corrosion caused by steam together with chlorides and other impurities.

Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4311 (Magma CR1)

Problem : Chemical attack

Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1321 (Ceramic S-Metal)

Problem : The tube bundle and end cover of a heat exchanger at a local refinery was badly eroded.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 4131 (Magma Screed)

Belzona® 4311 (Magma CR-1)

Problem : Harsh chemicals attacking existing substrate which was installed in 1993.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Opening on chemical tank was corroded to the point where a good seal was not possible.

Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391

Problem : The rough surface caused by corrosion within the dampener was causing the diaphragm to be holed very quickly. This was leading to the drilling operati...

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 2221

Problem : Seal required between concrete/epoxy screed and steel rails to prevent ingress of chemicals

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Belzona® 4111 (Magma-Quartz)

Belzona® 2221 (MP Fluid Elastomer)

Problem : Bottom of the tank had to be made waterproof and an expansion joint incorporated where the concrete floor meets the steel tank wall.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311(Ceramic R-Metal)

Belzona® 1321(Ceramic S-Metal)

Problem : Erosion of the tower lining by the fluids it contained had previously been repaired by the clients own staff. Surface preparation had not been suffici...

Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1391

Problem : Erosion on the impellers and casing.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1221 (Super E Metal) Belzona® 2311 (SR Elastomer)

Problem : Leaks developed at the welds joining the vacuum lines to the face of the drum. The inside diameter of the drum was so deteriorated that there was some...

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4341

Problem : There were leaks at several weld points.

Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 4301 (Magma CR1 Hi-Build)

Belzona® 4311 (Magma CR1)

Belzona® 9341 (Reinforcement Tape)

Problem : Thin spots were detected on the pipe by UT inspection. The pipe required reinforcement.

Industry: Chemical & Petrochemical (PETR)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 1341 (Supermetalglide)

Problem : Cavitation and general erosion-corrosion damage had reduced the pumps efficiency to unacceptable levels. The plant has a limited power supply and was...

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1111 (Super Metal)

Problem : Welding was not an option. A cold bonding system was, therefore, required.

Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 4151 (Magma-Quartz Resins)

Problem : Hollow spots under pump base between the grout and the steel base created vibration, thereby causing pre-mature bearing failure.

Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 3211 (Lagseal)

Problem : Corrosion at base of tank. At same time, timber supports were being renewed.

Industry: Chemical & Petrochemical (PETR)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 9341 (Reinforcement Tape)

Problem : Failure of the internal lining had lead to wall thinning and a through wall defect. NDT was used to define the thinned area.

Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5811 (Immersion Grade)

Problem : Dilute sulfuric acid eventually attacked the fiberglass surface and had the gelcoat completely eaten away in sections. The first layer of cloth was ex...

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1391 (Ceramic HT Metal)

Problem : Internal erosion-corrosion caused by presence of sour water and operating temperature up to 100°C.

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5891 (HT Immersion Grade)

Problem : Corrosion in lower third of vessel where water sits. Vessel removes liquid hydrocarbon drop-out, H2S and traces of HF.

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5891 (HT Immersion Grade)

Problem : Internal corrosion caused by variety of hydrocarbons and chemicals passing through the vessel.

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1311 (Ceramic R-Metal)

Belzona® 1391 (Ceramic HT Metal)

Problem : Internal erosion corrosion in lower section caused by sour water. Vessel regularly steamed out.

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 1591 (Ceramic XHT Metal)

Problem : Internal erosion corrosion in lower section of separator.

Date Created: 2/11/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1111 (Super Metal)

Belzona® 4211 (Magma-Stop)

Belzona® 5811 (Immersion Grade)

Problem : Joints were leaking and external protection of the concrete required.

Date Created: 11/25/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1391 (Ceramic HT)

Belzona® 1111 (Super Metal)

Problem : Flanged joint was leaking at the gasket and through the bolts. Customer required an in-situ repair to seal the leak as joint could not be dismantled t...

Date Created: 11/25/2011
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona® 5851 (HA-Barrier)

Problem : Original paint system was failing allowing pipework to corrode. New protection required to be applied whilst system remained operational.

Date Created: 7/5/2005
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona® Marine Metal

Belzona® 1321 (Ceramic S-Metal)

Problem : Shell and dished end were highly corroded due to chemical attack that resulted in critical wall thickness reduction in the shell.

Date Created: 6/2/2016
Industry: Chemical & Petrochemical (PETR)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4131 (Magma-Screed)

Belzona 4911 (Magma TX Conditioner)

Belzona 5892

Problem : Chemical attack had caused damage to the concrete cell bases and multiple areas in the u-drains.

Date Created: 2/26/2018
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1161 (Super UW-Metal)

Belzona 1121 (Super XL-Metal)

Belzona 1221 (Super E-Metal)

Belzona 1321 (Ceramic S-Metal)

Belzona 4141 (Magma-Build)

Belzona 9341

Problem : The water line had a welded patch fail. The line was leaking approx. 20 plus feet in the air and 40 feet across a road. The line was losing so much wa...

Date Created: 3/20/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Problem : Due to the operational environment of the plant the Chiller was expected to suffer constant corrosion during operation if not protected. Based on th...

Date Created: 3/30/2014
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1392 (Ceramic HT2)

Problem : Duo to the operational environment the glass lining in the reactor and on the agitator paddle was severely damaged exposing the base metal to severe c...

Date Created: 10/31/2009
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona® 1341 (Supermetalglide)

Problem : All existing valves were suffering severe corrosion from the sea water so new valves being protected as part of preventative maintenance programme.

Date Created: 4/28/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1593

Belzona 1111(Super Metal)

Problem : There is leakage at the pipeline weld, which needs to be repaired and reinforced.

Date Created: 4/1/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products:

Belzona 4341 (Magma CR4)

Belzona 1111 (Super Metal)

Problem : The chemical tank lining has experienced chemical corrosion, which could lead to safety hazards.

Date Created: 3/31/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super-Metal)

Problem : Pipelines of petrochemical storage tanks have been subject to vibration during loading and unloading. This problem is exacerbated by the increased fre...

Date Created: 3/31/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 1111 (Super-Metal)

Belzona 1391 (Ceramic-HT)

Problem : The tube sheet needs protection from high-temperature corrosion, chemical corrosion and bimetal corrosion to prevent further metal loss. Otherwise, it...

Date Created: 4/28/2020
Industry: Chemical & Petrochemical (PETR)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611(ES-Metal)

Belzona 1212

Belzona 1221(Super E-Metal)

Problem : Due to the long-term contact of the gas pipeline with the harsh environment inside and outside(As the gas is transported for a long distance, the temp...