Search Our Know-How in Action Case Studies

315 KHIAs found
Lining of a yacht's diesel tanks
Date Created: 11/4/2024
Industry: Marine (MRNE)  |  Application: TCC-Tanks and Chemical Containment Areas (TCC)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Two tanks that have been converted from ballast to diesel required lining at the base. The tanks covered 50 m² in total.
Surface Preparation HYDRAULIC RAM REPAIR FOR HEAVY-DUTY MARINE LIFTER
Date Created: 9/26/2024
Industry: Marine (MRNE)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1131 (Bearing Metal)
Problem : Three hydraulic rams, each with a 140 mm diameter shaft, were severely damaged around the seal area due to mechanical wear. These rams, essential for ...
Belzona Allows Oil Tanker To Sail
Date Created: 11/17/2017
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1221 (Super E-Metal)

Belzona 1161 (Super UW-Metal)


Problem : Caused by internal corrosion, the pipe had multiple areas of low metal thickness. 
Debarker Ring protection saving lumber mill thousands
Date Created: 4/25/2023
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Corrosion was occurring from the salt water that enters the lumber mill from the ocean. This jeopardizes the bearing inside the ring that has a repla...
TOWBOAT FENDER REPAIR
Date Created: 2/9/2023
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 2221 (MP Fluid Elastomer), Belzona 2911 (Elastomer QD Conditioner)
Problem : INTERLOCKING FENDER DELAMINATED.
Broken Cast Aluminum Motor Cover Repair
Date Created: 3/28/2023
Industry: Marine (MRNE)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 7311
Problem : Part of the cast aluminum motor cover was broken off. Welding, replacement and cold bonding were the options.
Propeller Repair and Protection
Date Created: 6/1/2024
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide)
Problem : Cavitation damage on propeller and hub
Stainless Steel Propeller Repair and Protection
Date Created: 6/4/2024
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1341 (Supermetalglide), Belzona 2141 (ACR-Fluid Elastomer), Belzona 2941 (Elastomer SP-Conditioner)
Problem : Areas of cavitation damage
Emergency Flange Repair
Date Created: 6/15/2021
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 Super-Metal and Belzona 9411 Release Agent


Problem : Erosion of the flange face caused ineffective sealing surface
BELZONA REPAIRS A HEAVILY DAMAGED MARINE FENDER
Date Created: 6/8/2018
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2911 (QD Conditioner)

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 9341 (Reinforcement Tape)


Problem : Something sharp impacted these fenders hard enough to rip and tear through the 1.5" heavy duty rubber. This would allow water to saturate the foam cor...
BELZONA SAVED HAWSE HOLES OF A FISH PROCESSING VESSEL
Date Created: 6/8/2018
Industry: Marine (MRNE)  |  Products:

Belzona 1311 (Ceramic R Metal)

Belzona 9341 (Reinforcement Tape)


Problem : While the ship was at a shipyard, someone used a steel cable to secure the ship to the dock. The motion of the sea caused the steel cable to work back...
RUDDER PINTLE REBUILT WITH BELZONA 1111
Date Created: 2/4/2016
Industry: Marine (MRNE)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products:

Belzona 1111 (Super Metal)


Problem : Shaft was corroded and pitted from salt water.
BELZONA 1111 FIXES THE FIBERGLASS FLANGE
Date Created: 7/14/2015
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)


Problem : Cracks appearing in the flange and leaking water when the system was pressurized.
Belzona stops a leak and strengthens a pipe.
Date Created: 12/14/2021
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 9611

Belzona 1212

Belzona 1111

Belzona 9341


Problem : There was a fair-size hole and a large thin-wall area on the elbow of a 30" circulation pipe on a sea vessel. The hole was located where the pipe pass...
Belzona Keeps US Navy Fire Pump Ready to Run
Date Created: 1/16/2018
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1341 (Supermetalglide)


Problem : Due to lack of frequent use, this fire pump onboard a US Navy ship sits for extended amounts of time with sea water inside of it causing severe corros...
Belzona Rebuilds 112 Year-Old Yacht Hull
Date Created: 10/1/2018
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1151 Smoothing Metal


Problem : Several areas on the hull were corroding and getting thin. The front port side was thinning from wet/dry action due to being tied to a dock for a coup...
Belzona 1111 Machined Shaft Repair
Date Created: 7/8/2024
Industry: Marine (MRNE)  |  Application: MPT-Mechanical Power Transmission (MPT)  |  Products: Belzona 1111 (Super Metal)
Problem : The propulsion shaft on a small fishing vessel had some corrosion in the area where the seal mounts.
Belzona Rebuilds and Protects an Outboard
Date Created: 7/8/2024
Industry: Marine (MRNE)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : Salt water had corroded this outdrive.
Belzona keeps the water on the outside of the tugboat!
Date Created: 7/16/2017
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1212


Problem : Corroded steel hull developed leaks. The initial response was to insert a wooden dowel into the 1/2" hole. The hole is over 10' below water level on t...
BELZONA 1111 REBUILDS TOWBOAT DRIVE
Date Created: 8/1/2017
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1111 Super Metal


Problem : After 64,000 hours of operation, a fair amount of erosion had occurred starting to compromise the mating face of this drive unit. Up to 1.5 inches of ...
BELZONA 1212 SEALS PROPULSION SHAFT FLANGE
Date Created: 3/21/2017
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1212 

Belzona 9341 (Reinforcement Sheet)


Problem : This flange is not designed to retain oil, but since there is a hose inside the propulsion shaft leaking oil, the need to seal off the flange to keep ...
RUDDER PINTLE SHAFT AND HOUSING REPAIRED WITH BELZONA
Date Created: 2/4/2016
Industry: Marine (MRNE)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9411 (Release Agent)


Problem : The pintle shaft had pitting and corrosion present, which also created some wear. The pintle housing on the rudder wasn't as bad, but there was corros...
Belzona 1111 keeps the 210' Cutter safe.
Date Created: 7/4/2024
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1111 (Super Metal), Belzona 9411 (Release Agent)
Problem : The shaft and gasket seal face were eroded from salt water corrosion on both propulsion shafts.
Repair Marine Seawater Cooling Pump
Date Created: 10/2/2024
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1212
Problem : The casing for the seawater cooling pump was terribly corroded from age and over use. Replacement would be too long to allow the ship to resume oper...
Belzona Repairs Winch Housing on a Ship
Date Created: 2/27/2025
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1111 (Super Metal), Belzona 5831 (ST-Barrier)
Problem : The base of winch housing was suffering from corrosion, raising concerns sea water would contact critical electrical equipment below.
Protection of the discharge pipe area on ship
Date Created: 10/31/2022
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1391T
Problem : The original glass flake coat had broken after a few years in service. This leaves the ship unprotected and vulnerable to corrosion.
Belzona Keeps Fishing for 20 years.
Date Created: 12/16/2020
Industry: Marine (MRNE)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 4911 (Magma TX conditioner)

Belzona 4111 (Magma Quartz)


Problem : Now in 2020, some 20 years after the original application, some localized areas required attention and re-laying of Belzona 4111.
Belzona Elastomers Rebuild Flange Gasket on a Cruise Ship
Date Created: 10/12/2018
Industry: Marine (MRNE)  |  Application: GSS-Gaskets, Seals and Shims (GSS)  |  Products:

Belzona 2121 (D & A Hi-Coat Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9411 (Release Agent)


Problem : Flowing seawater had degraded the original gaskets on several flanges of this 963 foot cruise ship. Further damage was caused by the removal of adjac...
BELZONA HELPS FIRE PUMP PERFORM AGAIN
Date Created: 12/15/2016
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1111 (Super Metal)

Belzona 1131 (Bearing Metal)

Belzona 1341 (Supermetalglide)


Problem : Impeller had suffered heavy cavitation and erosion due to contact with salt water.
FAST REPAIR OF BUTTERFLY VALVES WITH BELZONA ELASTOMERS RETURNS VESSEL TO SERVICE ON TIME
Date Created: 9/7/2018
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2121 (D&A Hi-Coat Elastomer)

Belzona 2911 (Elastomer QD Conditioner)


Problem : Two valves were damaged as the rubber boot that provided the sealing surface had suffered damage. One appeared to be damaged by debris that was in the...
BELZONA SUPER METAL RESTORES STRUTS ON A DREDGING VESSEL
Date Created: 9/22/2018
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1111 (Super Metal)


Problem : The internals of all 4 struts had suffered erosion and corrosion from seawater and needed to be restored.
BELZONA RESTORED THE ERODED TRANSPORT VESSEL TAIL PIPE
Date Created: 7/23/2024
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 1311 (Ceramic R-Metal), Belzona 1321 (Ceramic S-Metal)
Problem : Corrosion-erosion damaged lower half of the tail pipe due to stationary submerged in seawater for 3 years.
BELZONA COLD PLATE BONDING SAVES A STORAGE TANK'S ROOF
Date Created: 11/26/2018
Industry: Marine (MRNE)  |  Products:

Belzona 1161 (Super UW-Metal)


Problem : Roof top near edges exhibited thinned metal and through holes.
BELZONA EROSION-RESISTANT COATING FOR A KORT NOZZLE
Date Created: 1/1/2018
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)


Problem : The Customer requested an erosion-resistant coating for a new kort nozzle installed in place of an old kort nozzle. 
Engine Room Corrosion Repair
Date Created: 1/5/2025
Industry: Marine (MRNE)  |  Application: ENC-Engines and Casings (ENC)  |  Products: Belzona 5831 (ST-Barrier)
Problem : A ferry operator experienced a problem with severe corrosion in a ferry’s engine room which required immediate repairs and the application of a preven...
Firewater Bilge Pump Rebuild and Protective Coating for Marine Vessel
Date Created: 8/15/2024
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide)
Problem : The client had a critical firewater bilge pump that was leaking because corrosion damage. They were in the Houston TX area resupplying at local chemic...
BELZONA COATS CAPSTANS AND SAVES CUSTOMER THOUSANDS OF DOLLARS
Date Created: 9/17/2014
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1341 (Supermetalglide)

Belzona 9111 (Cleaner/Degreaser)


Problem : Capstans had been pitted and deformed because of chains that had been used to anchor to dock. Chains had been replaced by new technology rope which we...
SHOWER REPAIRED AND PROTECTED WITH BELZONA
Date Created: 9/27/2014
Industry: Marine (MRNE)  |  Application: FPA-Floor Problem Areas (FPA)  |  Products:

Belzona 1123 (Marine Metal)

Belzona 1341 (Supermetalglide)


Problem : Crew was using cleaner on shower that was not supposed to be used on aluminum. Cleaner was eroding the metal. Shower floor made of aluminum and drains...
Conveyor Belt Repair Saved Coal Terminal Dollars and Downtime!
Date Created: 9/16/2014
Industry: Marine (MRNE)  |  Application: SHM-Solids Handling Machinery (SHM)  |  Products:

Belzona 2111 (D&A Hi-Build Elastomer)

Belzona 2121 (D&A Hi-Coat Elastomer)

Belzona 2911 (Elastomer QD Conditioner)

Belzona 9341 (Reinforcement Sheet)


Problem : Conveyor system had to be ready for use the following Saturday to unload a ship. Coal conveyor belt caught on roller and "burned" the belt. The termin...
BELZONA STOPS THE LEAK ON FIREWATER SYSTEM
Date Created: 9/27/2014
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1121 (Super XL Metal)

Belzona 9341 (Reinforcement Sheet)


Problem : The piping was old and had not been taken care of. Many clamps on the lines, but leaks were starting to appear under the clamps. There were other plac...
BELZONA REPAIRS A DOCK HOSE BEFORE INSPECTION
Date Created: 9/27/2014
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 2311 (SR Elastomer)

Belzona 2911 (Conditioner)


Problem : Over the years as the dock hose had been drug around the deck and over shipside, the hose had been cut and gouged.
BELZONA REPAIRS AND PROTECTS 2 STAGE SEAWATER PUMP
Date Created: 8/17/2020
Industry: Marine (MRNE)  |  Application: CEP-Centrifugal Pumps (CEP)  |  Products:

Belzona 1311 Ceramic R-Metal Belzona 1321 Ceramic S-Metal


Problem : Pump case surface was severely damaged due to cavitation from seawater and corrosion.
BELZONA SEALS AIR COOLER COVER
Date Created: 10/20/2020
Industry: Marine (MRNE)  |  Application: HEX-Heat Exchangers (HEX)  |  Products:

Belzona 2911 (QD Conditioner)

Belzona 2211 (MP Hi-Build Elastomer)


Problem : Due to the design of the Air Cooler, the gasket under the cover could not be changed. Over time and vibrations of Cooler, the deformed gasket lost its...
REPAIR OF SEA WATER FLANGE WITH BELZONA ELASTOMER
Date Created: 8/12/2020
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 2211 (MP Hi-Build Elastomer)

Belzona 2911 (Elastomer QD Conditiner)


Problem : Seawater system flange surfaces were damaged due to corrosion and errosion.
BELZONA PROTECTS SHIP SCRUBBER SYSTEM DISCHARGES
Date Created: 8/18/2020
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products: Belzona 9111 Cleaner&Degreaser, Belzona 1391T,
Problem : After the installation of the scrubber system discharge pipe, the chemicals included in the system such as sulfuric acid and sodium hydrogen sulphate ...
Belzona Repairs Cavitation Damage On Cargo Ship
Date Created: 7/7/2020
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 9111 (Cleaner Degreaser)


Problem : High cavitation damage under the stern flange of the propeller shaft
Fairleads Assembly With Belzona
Date Created: 7/7/2020
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1111 (Super Metal)

Belzona 5811 (Immersion Grade)


Problem : Conventional methods of installation fairleads result in voids between the fairlead and housing. Bi-metalic corrosion may occur between aluminum body ...
HIGH SPEED FERRY PROPELLER CAVITATION DAMAGE REPAIR
Date Created: 12/11/2019
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 9111 (Cleaner & Degreaser)


Problem : Cavitation damage on ferry propellers causing lower hydrodynamic efficiency and less propulsion capabilities.
BELZONA REBUILDS SEAWATER FILTER FLANGES
Date Created: 1/7/2020
Industry: Marine (MRNE)  |  Application: VPF-Valves, Pipes and Fittings (VPF)  |  Products:

Belzona 1111 (Super Metal)

Belzona 9111 (Cleaner & Degreaser)


Problem : Pitted surface and metal loss due to erosion and corrosion on the seawater filter flange.
BELZONA REPAIR AND PROTECTS PROPELLER SHAFTS
Date Created: 1/9/2020
Industry: Marine (MRNE)  |  Application: SOS-Ships and Offshore Structures (SOS)  |  Products:

Belzona 1311 (Ceramic R-Metal)

Belzona 1321 (Ceramic S-Metal)

Belzona 9111 (Cleaner & Degreaser)


Problem : Cavitation damage on the propeller shaft.

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